Ti-6Al-4V/Al7050 joints were fabricated by a method of insert molding and corresponding interfacial microstructure and mechanical properties were investigated. The interfacial thickness was sensitive to holding temper...Ti-6Al-4V/Al7050 joints were fabricated by a method of insert molding and corresponding interfacial microstructure and mechanical properties were investigated. The interfacial thickness was sensitive to holding temperature during the first stage, and a good metallurgical bonding interface with a thickness of about 90 μm can be obtained at 750°C. X-ray diffraction, transmission electron microscopy, and thermodynamic analyses showed that the interface mainly contained intermetallic compound TiAl_3 and Al matrix. The joints featured good mechanical properties, i.e., shear strength of 154 MPa, tensile strength of 215 MPa, and compressive strength of 283 MPa, which are superior to those of joints fabricated by other methods. Coherent boundaries between Al/TiAl_3 and TiAl_3/Ti were confirmed to contribute to outstanding interfacial mechanical properties and also explained constant fracture occurrence in the Al matrix. Follow-up studies should focus on improving mechanical properties of the Al matrix by deformation and heat treatment.展开更多
Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173-1273 K for 60-1800 s. When products are brazed, the optimum brazing parameters are as follows： brazing temperature is 1215-1225 K; brazing ti...Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173-1273 K for 60-1800 s. When products are brazed, the optimum brazing parameters are as follows： brazing temperature is 1215-1225 K; brazing time is 250-300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu （Ti3Al（Cu）） formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al（Cu） and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interracial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al（Cu）/TiCu/Cu3P/Cu solid solution （Cu3P）/Cu3P/TiCu/Ti3Al（Cu）/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu＋Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity/to of reaction layer TiCu＋Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 kJ/mol and 0.0821 m2/s, respectively, and growth formula was y2=O.O821exp（-34421.59/T）t.Careful control of the growth for the reaction layer TiCu＋Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu＋Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.展开更多
Friction stir welding(FSW)was performed to produce Al/Ti lap joints under various welding conditions.More heat was generated when rotational rate increased or traversing rate decreased.Two types of Al/Ti interfaces–m...Friction stir welding(FSW)was performed to produce Al/Ti lap joints under various welding conditions.More heat was generated when rotational rate increased or traversing rate decreased.Two types of Al/Ti interfaces–mixed interface and diffusive interface–were formed under different welding conditions.The diffusive interface was formed with low heat input,and the mixed interface was formed more heat.The grains at the mixed interface were larger than those at the diffusive interface because of the higher heat input.Moreover,the microstructure of the mixed interface had a lower texture intensity compared with that of the diffusive interface,which was attributed to the enhanced continuous dynamic recrystallization(CDRX).TiAl3 was formed at the diffusive interface.When the interface varied to the mixed interface as heat input increased,TiAl was fomed within the Al/Ti mixture following the formation of TiAl3.In addition,TiAl3 precipitates were observed in the diffusion layer.The hardness value of the mixed interface was higher than 350 HV,due to the larger amount of intermetallic compounds(IMCs).The lap shear strength reached a maximum value of 147 MPa with medium heat input and an interface that exits in a critical state between diffusive and mixed interfaces.All the specimens fractured at the interface,which was attributed to the presence of IMCs.展开更多
Ti-23Al-17Nb alloy is an important high temperature structural material used in the space and aerospace fields. Welding of this alloy is an indispensable processing method, so the microstructures and mechanical proper...Ti-23Al-17Nb alloy is an important high temperature structural material used in the space and aerospace fields. Welding of this alloy is an indispensable processing method, so the microstructures and mechanical properties of these welded joints must be studied to improve the welds. Longitudinal three-point bending tests were conducted to measure the bending ductility of laser beam welded joints. The crack distribution and fracture surface were investigated to further analyze the fracture behavior. The results indicate that the bending ductility decreases as the heat input by the laser beam welding increases. The crack inducing strain reaches 4.24%, while the fracturing strain exceeds 5% when the heat input is below 316 J/cm. If the columnar crystal grain of the weld metal exhibits a uniform orientation, the bending ductility is worse. The fractography analysis shows that the cracking propagates transgranularly and the fracture surface has a cleavage mode.展开更多
基金financially supported by the National Natural Science Foundation of China (Nos.51671017 and 51471024)Fundamental Research Funds for the Central Universities (No.FRFBR-15-078A)
文摘Ti-6Al-4V/Al7050 joints were fabricated by a method of insert molding and corresponding interfacial microstructure and mechanical properties were investigated. The interfacial thickness was sensitive to holding temperature during the first stage, and a good metallurgical bonding interface with a thickness of about 90 μm can be obtained at 750°C. X-ray diffraction, transmission electron microscopy, and thermodynamic analyses showed that the interface mainly contained intermetallic compound TiAl_3 and Al matrix. The joints featured good mechanical properties, i.e., shear strength of 154 MPa, tensile strength of 215 MPa, and compressive strength of 283 MPa, which are superior to those of joints fabricated by other methods. Coherent boundaries between Al/TiAl_3 and TiAl_3/Ti were confirmed to contribute to outstanding interfacial mechanical properties and also explained constant fracture occurrence in the Al matrix. Follow-up studies should focus on improving mechanical properties of the Al matrix by deformation and heat treatment.
基金This research was financially supported by the National Natural Science Foundation of China(No.50325517).
文摘Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173-1273 K for 60-1800 s. When products are brazed, the optimum brazing parameters are as follows： brazing temperature is 1215-1225 K; brazing time is 250-300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu （Ti3Al（Cu）） formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al（Cu） and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interracial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al（Cu）/TiCu/Cu3P/Cu solid solution （Cu3P）/Cu3P/TiCu/Ti3Al（Cu）/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu＋Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity/to of reaction layer TiCu＋Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 kJ/mol and 0.0821 m2/s, respectively, and growth formula was y2=O.O821exp（-34421.59/T）t.Careful control of the growth for the reaction layer TiCu＋Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu＋Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.
基金financial support of the project from Shandong Provincial Natural Science Foundation, China (No. ZR2016EEM43)
文摘Friction stir welding(FSW)was performed to produce Al/Ti lap joints under various welding conditions.More heat was generated when rotational rate increased or traversing rate decreased.Two types of Al/Ti interfaces–mixed interface and diffusive interface–were formed under different welding conditions.The diffusive interface was formed with low heat input,and the mixed interface was formed more heat.The grains at the mixed interface were larger than those at the diffusive interface because of the higher heat input.Moreover,the microstructure of the mixed interface had a lower texture intensity compared with that of the diffusive interface,which was attributed to the enhanced continuous dynamic recrystallization(CDRX).TiAl3 was formed at the diffusive interface.When the interface varied to the mixed interface as heat input increased,TiAl was fomed within the Al/Ti mixture following the formation of TiAl3.In addition,TiAl3 precipitates were observed in the diffusion layer.The hardness value of the mixed interface was higher than 350 HV,due to the larger amount of intermetallic compounds(IMCs).The lap shear strength reached a maximum value of 147 MPa with medium heat input and an interface that exits in a critical state between diffusive and mixed interfaces.All the specimens fractured at the interface,which was attributed to the presence of IMCs.
基金Supported by the Intermetallic Compound Welding Research Pro-ject (No. 1205017)
文摘Ti-23Al-17Nb alloy is an important high temperature structural material used in the space and aerospace fields. Welding of this alloy is an indispensable processing method, so the microstructures and mechanical properties of these welded joints must be studied to improve the welds. Longitudinal three-point bending tests were conducted to measure the bending ductility of laser beam welded joints. The crack distribution and fracture surface were investigated to further analyze the fracture behavior. The results indicate that the bending ductility decreases as the heat input by the laser beam welding increases. The crack inducing strain reaches 4.24%, while the fracturing strain exceeds 5% when the heat input is below 316 J/cm. If the columnar crystal grain of the weld metal exhibits a uniform orientation, the bending ductility is worse. The fractography analysis shows that the cracking propagates transgranularly and the fracture surface has a cleavage mode.
