以球形Ti-5Ta-30Nb-8Zr合金粉末为原料,开展了粉床电子束3D打印技术制备钛合金样品的工艺研究。通过分区成形工艺控制,在一次成形中完成多种熔化电流或多种扫描速度的并行实验,快速获得该合金粉末在不同熔化工艺下的成形样品。粉床电子...以球形Ti-5Ta-30Nb-8Zr合金粉末为原料,开展了粉床电子束3D打印技术制备钛合金样品的工艺研究。通过分区成形工艺控制,在一次成形中完成多种熔化电流或多种扫描速度的并行实验,快速获得该合金粉末在不同熔化工艺下的成形样品。粉床电子束3D打印成形Ti-5Ta-30Nb-8Zr合金的最佳工艺参数为熔化电流20 m A,扫描速度800 mm/s。在该工艺条件下,加工出的钛合金样品致密度高、内部缺陷少、组织均匀。与传统实验方法相比,分区控制成形技术的研究效率提高150%,可大幅降低研发成本。展开更多
In this work,a biomimetic coating of hydroxyapatite(HA)-and titania(TiO2)was deposited on low elastic β-phase Ti-35Nb-7Ta-5Zr(β-TNTZ)alloy by plasma spray deposition technique for orthopedic applications.The effect ...In this work,a biomimetic coating of hydroxyapatite(HA)-and titania(TiO2)was deposited on low elastic β-phase Ti-35Nb-7Ta-5Zr(β-TNTZ)alloy by plasma spray deposition technique for orthopedic applications.The effect of TiO2 reinforcement on microstructure,mechanical properties,and bioactivity was investigated.The morphology,coating thickness,elemental composition,and phase composition of the developed coatings were characterized.The biomechanical behavior of the deposited coatings was investigated in terms of surface hardness,elastic modulus,and adhesion strength.It was found from the morphological investigation that the TiO2 reinforcement improves the microstructure and prevents the formation of defects in the coating.The biomimetic HA-TiO2 coated surface possessed pores,size ranging from 200 nm-600 nm that benefits the apatite growth and osseointegration.The EDS spectrum,mapping,and XRD analysis show that the deposited layerβ-TCP,CaO,TTCP,TiO2 phases.The HA-TiO2 coating exhibits a very dense and thick layer of 100μm-125am that exhibits excellent adhesion strength to offer mechanical interlocking to prevent delamination.The alloying of TiO2 improves the hardness from 1.67 GPa to 2.95 GPa that enhances the wear resistance.It was found that HA-TiO2 coating exhibits better hydrophilic and biocompatible surface as compared to HA-coating.展开更多
Electrochemical corrosion of Ti-35Nb-5Ta-7Zr alloy fabricated by arc melting and heat treatment process was studied in 0.9% NaCl at(37±1) ℃.Phase and microstructure of the fabricated alloy were investigated usin...Electrochemical corrosion of Ti-35Nb-5Ta-7Zr alloy fabricated by arc melting and heat treatment process was studied in 0.9% NaCl at(37±1) ℃.Phase and microstructure of the fabricated alloy were investigated using X-ray diffractometer and scanning electron microscope.Mechanical properties such as yield strength and elastic modulus of the alloy were determined by tensile test.Potentiodynamic polarization technique and impedance spectroscopy were employed to study the corrosion behavior.The results of the study were compared with those obtained for Ti-6Al-4V commercial alloy.The result of the study supports feasibility of Ti-35Nb-5Ta-7Zr alloy for implant applications.展开更多
文摘以球形Ti-5Ta-30Nb-8Zr合金粉末为原料,开展了粉床电子束3D打印技术制备钛合金样品的工艺研究。通过分区成形工艺控制,在一次成形中完成多种熔化电流或多种扫描速度的并行实验,快速获得该合金粉末在不同熔化工艺下的成形样品。粉床电子束3D打印成形Ti-5Ta-30Nb-8Zr合金的最佳工艺参数为熔化电流20 m A,扫描速度800 mm/s。在该工艺条件下,加工出的钛合金样品致密度高、内部缺陷少、组织均匀。与传统实验方法相比,分区控制成形技术的研究效率提高150%,可大幅降低研发成本。
文摘In this work,a biomimetic coating of hydroxyapatite(HA)-and titania(TiO2)was deposited on low elastic β-phase Ti-35Nb-7Ta-5Zr(β-TNTZ)alloy by plasma spray deposition technique for orthopedic applications.The effect of TiO2 reinforcement on microstructure,mechanical properties,and bioactivity was investigated.The morphology,coating thickness,elemental composition,and phase composition of the developed coatings were characterized.The biomechanical behavior of the deposited coatings was investigated in terms of surface hardness,elastic modulus,and adhesion strength.It was found from the morphological investigation that the TiO2 reinforcement improves the microstructure and prevents the formation of defects in the coating.The biomimetic HA-TiO2 coated surface possessed pores,size ranging from 200 nm-600 nm that benefits the apatite growth and osseointegration.The EDS spectrum,mapping,and XRD analysis show that the deposited layerβ-TCP,CaO,TTCP,TiO2 phases.The HA-TiO2 coating exhibits a very dense and thick layer of 100μm-125am that exhibits excellent adhesion strength to offer mechanical interlocking to prevent delamination.The alloying of TiO2 improves the hardness from 1.67 GPa to 2.95 GPa that enhances the wear resistance.It was found that HA-TiO2 coating exhibits better hydrophilic and biocompatible surface as compared to HA-coating.
文摘Electrochemical corrosion of Ti-35Nb-5Ta-7Zr alloy fabricated by arc melting and heat treatment process was studied in 0.9% NaCl at(37±1) ℃.Phase and microstructure of the fabricated alloy were investigated using X-ray diffractometer and scanning electron microscope.Mechanical properties such as yield strength and elastic modulus of the alloy were determined by tensile test.Potentiodynamic polarization technique and impedance spectroscopy were employed to study the corrosion behavior.The results of the study were compared with those obtained for Ti-6Al-4V commercial alloy.The result of the study supports feasibility of Ti-35Nb-5Ta-7Zr alloy for implant applications.
