The effects of Mn and Sn on the microstructure of Al?7Si?Mg alloy modified by Sr and Al?5Ti?B were studied. The results show that the columnar dendrites structure is observed with high content of Sr, indicating a pois...The effects of Mn and Sn on the microstructure of Al?7Si?Mg alloy modified by Sr and Al?5Ti?B were studied. The results show that the columnar dendrites structure is observed with high content of Sr, indicating a poisoning effect of the Al?5Ti?B grain refinement. In addition, Sr intermetallic compounds distribute on the TiB2 particles, which agglomerate inside the eutectic Si. The mechanism responsible for such poisoning was discussed. The addition of Mn changes the morphology of iron intermetallic compounds fromβ-Al5FeSi toα-Al(Mn,Fe)Si. Increasing the amount of Mn changes the morphology ofα-Al(Mn,Fe)Si from branched shape to rod-like shape with branched distribution, and finally convertsα-Al(Mn,Fe)Si to Chinese script shape. The microstructure observed by transmission electron microscopy (TEM) shows that Mg is more likely to interact with Sn in contrast with Si under the effect of Sn. Mg2Sn compound preferentially precipitates between the Si/Si interfaces and Al/Si interfaces.展开更多
Al-5Ti-B and Al-5Ti-B-Gd master alloy refiners were fabricated by fluorine salt casting method.The microstructure and phase constitution of the master alloys were investigated by scanning electron microscopy (SEM),tra...Al-5Ti-B and Al-5Ti-B-Gd master alloy refiners were fabricated by fluorine salt casting method.The microstructure and phase constitution of the master alloys were investigated by scanning electron microscopy (SEM),transmission electron microscopy (TEM) and X-ray diffraction (XRD).The results show that Al-Ti-B alloy refiner consists of Al_(3)Ti phase and TiB2 phase.After Gd is introduced into the intermediate alloy,Ti_(2)Al_(20)Gd phase appears in the alloy,the size of Al_(3)Ti is significantly reduced,and Ti-Al-Gd phase is found in the edge of Al_(3)Ti phase.At the same time,some independent Ti-Al-Gd phases appear in local areas,which are Ti_(2)Al_(20)Gd phase determined by micro-area electron diffraction analysis.Analysis and calculation results of the high-resolution images of the Ti_(2)Al_(20)Gd/Al structure show that there is no other compound at the junction between the Ti_(2)Al_(20)Gd phase and Al,and Ti_(2)Al_(20)Gd phase has a great difference in atomic space with the α-Al,which cannot be directly used as heterogeneous nucleus.But,after being decomposed in the aluminum melt,the Ti_(2)Al_(20)Gd phase can promote the refinement effect of the refiner.In the Al-Ti-B-Gd master alloy,there are many dispersed Al_(3)Ti particles with a size of less than 1 μm,which can promote the Al-5Ti-B refining effect.展开更多
Shot peening is a surface modification technology with the metal surface nano machine(SNC),which can modify the surface microstructure and extend the fatigue life of Cu-19Ni alloy.The hardness,damage evolution and mec...Shot peening is a surface modification technology with the metal surface nano machine(SNC),which can modify the surface microstructure and extend the fatigue life of Cu-19Ni alloy.The hardness,damage evolution and mechanical properties were investigated and characterized by scanning electron microscope(SEM),laser confocal microscope(LSM)and material surface performance tester(CFT).The results showed that the surface roughness and friction coefficient of Cu-19Ni alloy decreased with the increase of shot peening duration and diameter,while the microhardness and strength increased.Moreover,with the increase in shot peening duration and diameter,SEM observation showed that the fracture dimples became smaller,meanwhile,with the increase of small cleavage planes,shear tearing ridges and the thickness of the surface nano layer,the fracture mode gradually evolved from plastic to brittle fracture.The uniaxial tensile test of shot peened Cu-19Ni alloy was carried out by MTS testing machine combined with digital image correlation technology(DIC).The evolution of Cu-19Ni surface damage was analyzed,and the evolution equations describing the damage of large deformation zone and small deformation zone were established.The effect of shot peening on the damage evolution behavior of Cu-19Ni alloy was revealed.展开更多
The electronic structure and ground state properties of TiX (X = Fe, Ni, Pd, Pt and Cu) type Shape Memory alloys have been calculated using the self consistent Tight- Binding Linear Muffin Tin Orbital (TB-LMTO) method...The electronic structure and ground state properties of TiX (X = Fe, Ni, Pd, Pt and Cu) type Shape Memory alloys have been calculated using the self consistent Tight- Binding Linear Muffin Tin Orbital (TB-LMTO) method. The systematic total energy studies made on TiX alloys in both B2 and (B19/B19’) structures successfully explain the structural stability of these compounds. The equilibrium lattice parameters, bulk moduli (Bo), cohesive energy (Ecoh) and heat of formation (ΔH) are calculated for these systems and compared with the available experimental and other theoretical results. The bonding nature of these TiX alloys is analyzed via the density of states (DOS) histogram.展开更多
The phase structure and electrochemical properties of La1.7＋xMg1.3-x（NiCoMn）9.3（x=0-0.4） alloys were investigated. The XRD analysis reveals that the alloys consist of LaNi5 phase and other phases, such as LaMg2Ni...The phase structure and electrochemical properties of La1.7＋xMg1.3-x（NiCoMn）9.3（x=0-0.4） alloys were investigated. The XRD analysis reveals that the alloys consist of LaNi5 phase and other phases, such as LaMg2Ni9 phase （PuNi3 structure） and La4MgNi19 phases （Ce5Co19＋Pr5Co19 structure, namely A5B19 type）. With the increase of the x value, the LaMg2Ni9 phase fades away and La4MgNi19 phases appear, while the abundance of LaNi5 phase firstly increases and then decreases. At the same time, the cell volume of LaNi5 phase and LaMg2Ni9 phase decreases. The electrochemical measurement shows that alloy electrodes could be activated in 4-5 cycles, and with the increase of the x value, the maximum discharge capacity gradually increases from 330.9 mA-h/g （x=0） to 366.8 mA-h/g （x=0.4）, but the high-rate dischargeability （HRD） and cyclic stability （S） decrease somewhat （x=0.4, HRD600=82.32%, S100=73.8%）. It is found that the HRD is mainly controlled by the electrocatalytic activity on the alloy electrode surface, and the decline of cyclic stability is due to the appearance of A5B19 type phase with larger hydrogen storage capacity, which leads to larger volume expansion and more intercrystalline stress and then easier pulverization during charging/discharging.展开更多
The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was in...The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atomic pictures and calculating the order parameters of the two kinds of ordered phases. Simulationresults show that the γ′ordered phase precipitated earlier than θ ordered phase by congruent ordering+spinodal decomposition mechanism and thus produced a nonstoicheometric γ′ single ordered phase. Then, the nonstoichiometricθ phase precipitated by a non-classical nucleation and growth mechanism at the APBS of γ′ phase.展开更多
The effect of the orientation on the magnetostriction in Fe81Ga19 alloy has been investigated experimentally and theoretically. The Fe81Ca19 [001] and [110] oriented crystals were prepared and the magnetostriction was...The effect of the orientation on the magnetostriction in Fe81Ga19 alloy has been investigated experimentally and theoretically. The Fe81Ca19 [001] and [110] oriented crystals were prepared and the magnetostriction was measured under different pre-stress. The saturation magnetostriction of the [001] oriented crystal increases from 170×10^-6 to 330×10^-6 under the pre-stress from 0 to 50 MPa. The [110] oriented crystal has a saturation magnetostriction from 20×10^-6 to 140×10^-6 with the compressive pre-stress from 0 to 40 MPa. The magnetostriction of [001] and [110] oriented crystals has been simulated based on the phenomenological theory. The domain rotation path has been determined and the resultant magnetostriction calculated under different pre-stress. The experimental and simulated results both show that the [001] oriented crystal exhibits better magnetostriction than [110] oriented crystal. The enhancement of the saturation magnetostriction by the compressive pre-stress in the [110] oriented crystal is higher than that in the [001] oriented crystal.展开更多
Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process paramete...Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.展开更多
文摘The effects of Mn and Sn on the microstructure of Al?7Si?Mg alloy modified by Sr and Al?5Ti?B were studied. The results show that the columnar dendrites structure is observed with high content of Sr, indicating a poisoning effect of the Al?5Ti?B grain refinement. In addition, Sr intermetallic compounds distribute on the TiB2 particles, which agglomerate inside the eutectic Si. The mechanism responsible for such poisoning was discussed. The addition of Mn changes the morphology of iron intermetallic compounds fromβ-Al5FeSi toα-Al(Mn,Fe)Si. Increasing the amount of Mn changes the morphology ofα-Al(Mn,Fe)Si from branched shape to rod-like shape with branched distribution, and finally convertsα-Al(Mn,Fe)Si to Chinese script shape. The microstructure observed by transmission electron microscopy (TEM) shows that Mg is more likely to interact with Sn in contrast with Si under the effect of Sn. Mg2Sn compound preferentially precipitates between the Si/Si interfaces and Al/Si interfaces.
文摘Al-5Ti-B and Al-5Ti-B-Gd master alloy refiners were fabricated by fluorine salt casting method.The microstructure and phase constitution of the master alloys were investigated by scanning electron microscopy (SEM),transmission electron microscopy (TEM) and X-ray diffraction (XRD).The results show that Al-Ti-B alloy refiner consists of Al_(3)Ti phase and TiB2 phase.After Gd is introduced into the intermediate alloy,Ti_(2)Al_(20)Gd phase appears in the alloy,the size of Al_(3)Ti is significantly reduced,and Ti-Al-Gd phase is found in the edge of Al_(3)Ti phase.At the same time,some independent Ti-Al-Gd phases appear in local areas,which are Ti_(2)Al_(20)Gd phase determined by micro-area electron diffraction analysis.Analysis and calculation results of the high-resolution images of the Ti_(2)Al_(20)Gd/Al structure show that there is no other compound at the junction between the Ti_(2)Al_(20)Gd phase and Al,and Ti_(2)Al_(20)Gd phase has a great difference in atomic space with the α-Al,which cannot be directly used as heterogeneous nucleus.But,after being decomposed in the aluminum melt,the Ti_(2)Al_(20)Gd phase can promote the refinement effect of the refiner.In the Al-Ti-B-Gd master alloy,there are many dispersed Al_(3)Ti particles with a size of less than 1 μm,which can promote the Al-5Ti-B refining effect.
基金Funded by Natural Science Foundation of the Inner Mongolia(Nos.2019MS01015,2019MS01017)National Natural Science Foundation of China(No.11002065)。
文摘Shot peening is a surface modification technology with the metal surface nano machine(SNC),which can modify the surface microstructure and extend the fatigue life of Cu-19Ni alloy.The hardness,damage evolution and mechanical properties were investigated and characterized by scanning electron microscope(SEM),laser confocal microscope(LSM)and material surface performance tester(CFT).The results showed that the surface roughness and friction coefficient of Cu-19Ni alloy decreased with the increase of shot peening duration and diameter,while the microhardness and strength increased.Moreover,with the increase in shot peening duration and diameter,SEM observation showed that the fracture dimples became smaller,meanwhile,with the increase of small cleavage planes,shear tearing ridges and the thickness of the surface nano layer,the fracture mode gradually evolved from plastic to brittle fracture.The uniaxial tensile test of shot peened Cu-19Ni alloy was carried out by MTS testing machine combined with digital image correlation technology(DIC).The evolution of Cu-19Ni surface damage was analyzed,and the evolution equations describing the damage of large deformation zone and small deformation zone were established.The effect of shot peening on the damage evolution behavior of Cu-19Ni alloy was revealed.
文摘The electronic structure and ground state properties of TiX (X = Fe, Ni, Pd, Pt and Cu) type Shape Memory alloys have been calculated using the self consistent Tight- Binding Linear Muffin Tin Orbital (TB-LMTO) method. The systematic total energy studies made on TiX alloys in both B2 and (B19/B19’) structures successfully explain the structural stability of these compounds. The equilibrium lattice parameters, bulk moduli (Bo), cohesive energy (Ecoh) and heat of formation (ΔH) are calculated for these systems and compared with the available experimental and other theoretical results. The bonding nature of these TiX alloys is analyzed via the density of states (DOS) histogram.
基金Project (2008CL068L) supported by the Natural Science Research Project of Higher Education of Jiangsu Province, ChinaProject (50901036) supported by the National Natural Science Foundation of China
文摘The phase structure and electrochemical properties of La1.7＋xMg1.3-x（NiCoMn）9.3（x=0-0.4） alloys were investigated. The XRD analysis reveals that the alloys consist of LaNi5 phase and other phases, such as LaMg2Ni9 phase （PuNi3 structure） and La4MgNi19 phases （Ce5Co19＋Pr5Co19 structure, namely A5B19 type）. With the increase of the x value, the LaMg2Ni9 phase fades away and La4MgNi19 phases appear, while the abundance of LaNi5 phase firstly increases and then decreases. At the same time, the cell volume of LaNi5 phase and LaMg2Ni9 phase decreases. The electrochemical measurement shows that alloy electrodes could be activated in 4-5 cycles, and with the increase of the x value, the maximum discharge capacity gradually increases from 330.9 mA-h/g （x=0） to 366.8 mA-h/g （x=0.4）, but the high-rate dischargeability （HRD） and cyclic stability （S） decrease somewhat （x=0.4, HRD600=82.32%, S100=73.8%）. It is found that the HRD is mainly controlled by the electrocatalytic activity on the alloy electrode surface, and the decline of cyclic stability is due to the appearance of A5B19 type phase with larger hydrogen storage capacity, which leads to larger volume expansion and more intercrystalline stress and then easier pulverization during charging/discharging.
基金This work was supported by the National Natural Science Foundation of China (Grant No.50071046)
文摘The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atomic pictures and calculating the order parameters of the two kinds of ordered phases. Simulationresults show that the γ′ordered phase precipitated earlier than θ ordered phase by congruent ordering+spinodal decomposition mechanism and thus produced a nonstoicheometric γ′ single ordered phase. Then, the nonstoichiometricθ phase precipitated by a non-classical nucleation and growth mechanism at the APBS of γ′ phase.
基金Project supported by the Key Program of the National Natural Science Foundation of China (Grant No. 50531010)National Science Fund for Distinguished Young Scholars of China (Grant No. 50925101)Science Fund for Creative Research Groups of the National Natural Science Foundation of China (Grant No. 50921003)
文摘The effect of the orientation on the magnetostriction in Fe81Ga19 alloy has been investigated experimentally and theoretically. The Fe81Ca19 [001] and [110] oriented crystals were prepared and the magnetostriction was measured under different pre-stress. The saturation magnetostriction of the [001] oriented crystal increases from 170×10^-6 to 330×10^-6 under the pre-stress from 0 to 50 MPa. The [110] oriented crystal has a saturation magnetostriction from 20×10^-6 to 140×10^-6 with the compressive pre-stress from 0 to 40 MPa. The magnetostriction of [001] and [110] oriented crystals has been simulated based on the phenomenological theory. The domain rotation path has been determined and the resultant magnetostriction calculated under different pre-stress. The experimental and simulated results both show that the [001] oriented crystal exhibits better magnetostriction than [110] oriented crystal. The enhancement of the saturation magnetostriction by the compressive pre-stress in the [110] oriented crystal is higher than that in the [001] oriented crystal.
基金supported financially by the National Natural Science Foundation of China(Nos.52275148 and U21B2077)Natural Science Foundation of Shanghai(20ZR1415300)+1 种基金Innovation Program of Shanghai Municipal Education Commission(2019-01-07-00-02-E00068)Innovation Program Phase II of AECC Commercial Aircraft Engine Co.Ltd.(Grant No.HT-3RJC1053-2020)。
文摘Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.
