Amorphous Ti-Cu-Zr-Ni filler foils with low melting point of 1 133 K were synthesized using a melt-spinning method in argon atmosphere. A Ti2A1Nb based alloy was brazed at 1 153-1 223 K for 600-3 000 s. The effects of...Amorphous Ti-Cu-Zr-Ni filler foils with low melting point of 1 133 K were synthesized using a melt-spinning method in argon atmosphere. A Ti2A1Nb based alloy was brazed at 1 153-1 223 K for 600-3 000 s. The effects of brazing temperature （Tb） and time （tb） on the shear strength of the joints were investigated. The results showed that the joint strength was significantly affected by the reaction layer thickness. The optimum brazing parameters can be determined as follows： Tb=l 173 K, and tb=600 s. The maximum tensile strength of the joint obtained can reach 260 MPa. Furthermore, the activation energy Q and the growth velocity A0 of the reaction layer in the brazed joints were calculated to be 161.742 kJ/mol and 0.213 m2/s, respectively. The growth of the reaction layer （y） could be expressed by the expression： ya =0.213exp（-19 454/Tb）tb.展开更多
TiAl alloy and 316L stainless steel were vacuum-brazed with Zr−50.0Cu−7.1Ni−7.1Al(at.%)amorphous filler metal.The influence of brazing time and temperature on the interfacial microstructure and shear strength of the r...TiAl alloy and 316L stainless steel were vacuum-brazed with Zr−50.0Cu−7.1Ni−7.1Al(at.%)amorphous filler metal.The influence of brazing time and temperature on the interfacial microstructure and shear strength of the resultant joints was investigated.The brazed seam consisted of three layers,including two diffusion layers and one residual filler metal layer.The typical microstructure of brazed TiAl alloy/316L stainless steel joint was TiAl alloy substrate/α2-(Ti3Al)/AlCuTi/residual filler metal/Cu9Zr11+Fe23Zr6/Laves-Fe2Zr/α-(Fe,Cr)/316L stainless steel substrate.Discontinuous brittle Fe2Zr layer formed near the interface between the residual filler metal layer andα-(Fe,Cr)layer.The maximum shear strength of brazed joints reached 129 MPa when brazed at 1020℃ for 10 min.The diffusion activation energies ofα2-(Ti3Al)andα-(Fe,Cr)phases were−195.769 and−112.420 kJ/mol,respectively,the diffusion constants for these two phases were 3.639×10^(−6) and 7.502×10^(−10)μm^(2)/s,respectively.Cracks initiated at Fe2Zr layer and propagated into the residual filler metal layer during the shear test.The Laves-Fe2Zr phase existing on the fracture surface suggested the brittle fracture mode of the brazed joints.展开更多
Amorphous filler Ti-Zr-Cu-Ni with better performance and higher melting point than the α → β phase transition temperature 882.5°C of TA2, is appropriate for joining TC and TB titanium alloys but not for TA t...Amorphous filler Ti-Zr-Cu-Ni with better performance and higher melting point than the α → β phase transition temperature 882.5°C of TA2, is appropriate for joining TC and TB titanium alloys but not for TA titanium alloys, with which the ductility of the joined base metal TA2 gets down. In this paper, Sn is added into Ti-Zr-Cu-Ni filler to reduce its melting temperature then to satisfy the joining temperature requirement, and the effects of the content of Sn on the microstructure of the alloy and brazing performance are investigated. The results show that, the Ti-Zr-Cu-Ni-Sn brazing foils still possess amorphous structure;the melting point of fillers is reducing with the increase of the Sn content;the joint gap that formed during brazing TA2 and Q235 using Ti-Zr-Cu-Ni-Sn foils is fully filled with continuous compact surface and smooth uniform fillet;the shear strength of the joint is raising with the increase of Sn content in brazing fillers and the strength reaches to 112 MPa when Sn content is 3%;adding more Sn, more brittle intermetallic compounds TiFe and TiFe2 are gathering to form cluster and the shear strength of the joint is reducing;the shear fracture always occurs in the center of the seam.展开更多
Ti-Zr-Cu-Ni amorphous filler with good performance is suitable for joining TC and TB titanium alloy, but its melting temperature is higher than 882.5°C, the α→β phase transition temperature of TA2, which makes...Ti-Zr-Cu-Ni amorphous filler with good performance is suitable for joining TC and TB titanium alloy, but its melting temperature is higher than 882.5°C, the α→β phase transition temperature of TA2, which makes the ductility of TA2 fall and the microstructure of the joint coarse. In this paper, Ti-Zr-Cu-Ni amorphous filler was redesigned and optimized by using orthogonal experiment to obtain three easy-to-use Zr-Ti-Ni-Cu amorphous fillers with low melting points and good plasticity. The fast cooling equipment was used to fabricate the brazing filler foils to implement the braze welding of TA2 and Q235 with high frequency inductance. The results indicate that all the brazing foils are amorphous structure with lower melting temperature, for example, Zr52Ti22Ni18Cu8 filler’s is 538°C. The technical parameters in brazing welding are: welding temperature T = 800°C;heating electric current I =25 A;heating time t = 15 s and holding time t = 15 s, in the case of these conditions, the jointing head shear strength of TA2/Zr52Ti24Ni13Cu11/Q235 is 139 MPa. Fracture is mainly located in the brazing seam. The white brittle intermetallic TiFe, TiFe2 and enhancement TiC spread in the center zone of brazing seam.展开更多
In this paper, the vacuum brazing of Si3N4 ceramic was carried out with Ti40Zr25Ni15Cu20 amorphous filler metal. The interfacial microstructure was investigated by scanning electron microscopy （ SEM ）, energy disper...In this paper, the vacuum brazing of Si3N4 ceramic was carried out with Ti40Zr25Ni15Cu20 amorphous filler metal. The interfacial microstructure was investigated by scanning electron microscopy （ SEM ）, energy dispersive spectroscopy （EDS） etc. According to the analysis, the interface reaction layer was mode up of TiN abut on the ceramic and the Ti-Si, Zr-Si compounds. The influence of brazing temperature and holding time on the joint strength was also studied. The results shows that the joint strength first increased and then decreased with the increasing of holding time and brazing temperature. The joint strength was significantly affected by the thickness of the reaction layer. Under the same experimental conditions, the joint brazed with amorphous filler metal exhibits much higher strength compared with the one brazed with crystalline filler metal with the same composition. To achieve higher joint strength at relatively low temperature, it is favorable to use the amorphous filler metal than the crystalline filler metal.展开更多
The influence of brazing temperature and brazing time on the microstructure and shear strength ofγ-TiAl/GH536 joints brazed with Ti-Zr-Cu-Ni-Fe-Co-Mo filler was investigated using SEM,EDS,XRD and universal testing ma...The influence of brazing temperature and brazing time on the microstructure and shear strength ofγ-TiAl/GH536 joints brazed with Ti-Zr-Cu-Ni-Fe-Co-Mo filler was investigated using SEM,EDS,XRD and universal testing machine.Results show that all the brazed joints mainly consist of four reaction layers regardless of the brazing temperature and brazing time.The thickness of the brazed seam and the average shear strength of the joint increase firstly and then decrease with brazing temperature in the range of 1090-1170℃and brazing time varying from 0 to 20 min.The maximum shear strength of 262 MPa is obtained at 1150℃for 10 min.The brittle Al3NiTi2 and TiNi3 intermetallics are the main controlling factors for the crack generation and deterioration of joint strength.The fracture surface is characterized as typical cleavage fracture and it mainly consists of massive brittle Al3NiTi2 intermetallics.展开更多
Ti-47Al-2Nb-2Cr-0.15B(mole fraction,%)alloy was vacuum brazed with amorphous and crystalline Ti.25Zr-12.5Cu-12.5Ni-3.0Co-2.0Mo(mass fraction,%)filler alloys,and the melting,spreading and gap filling behaviors of the a...Ti-47Al-2Nb-2Cr-0.15B(mole fraction,%)alloy was vacuum brazed with amorphous and crystalline Ti.25Zr-12.5Cu-12.5Ni-3.0Co-2.0Mo(mass fraction,%)filler alloys,and the melting,spreading and gap filling behaviors of the amorphous and crystalline filler alloys as well as the joints brazed with them were investigated in details.Results showed that the amorphous filler alloy possessed narrower melting temperature interval,lower liquidus temperature and melting active energy compared with the crystalline filler alloy,and it also exhibited better brazeability on the surface of the Ti.47Al.2Nb.2Cr.0.15B alloy.The TiAl joints brazed with crystalline and amorphous filler alloys were composed of two interfacial reaction layers and a central brazed layer.Under the same conditions,the tensile strength of the joint brazed with the amorphous filler alloy was always higher than that with the crystalline filler alloy.The maxmium tensile strength of the joint brazed at 1273 K with the amorphous filler alloy reached 254 MPa.展开更多
Polycrystalline ZrO2-3 mol.%Y2O3 was brazed to Ti-6Al-4V by using a Ti47Zr28Cu14Ni11（at.%） amorphous ribbon at 1123–1273 K in a high vacuum. The influences of brazing temperature on the microstructure and shear str...Polycrystalline ZrO2-3 mol.%Y2O3 was brazed to Ti-6Al-4V by using a Ti47Zr28Cu14Ni11（at.%） amorphous ribbon at 1123–1273 K in a high vacuum. The influences of brazing temperature on the microstructure and shear strength of the joints were investigated. The interfacial microstructures can be described as ZrO2/TiO＋TiO2＋Cu2Ti4O＋Ni2Ti4O/α-Ti＋（Ti,Zr）2（Cu,Ni） eutectic/acicular Widmanst¨aten structure/Ti–6Al–4V alloy. With the increase in the brazing temperature, the thickness of the TiO＋TiO2＋Cu2Ti4O＋Ni2Ti4O layer reduced, the content of the α-Ti＋（Ti,Zr）2（Cu,Ni） eutectic phase decreased, while that of the coarse α-Ti phase gradually increased. The shear strength of the joints did not show a close relationship with the thickness of the TiO＋TiO2＋Cu2Ti4O＋Ni2Ti4O layer. However, when the coarse （Ti,Zr）2（Cu,Ni） phase was non-uniformly distributed in the α-Ti phase, or when α-Ti solely situated at the center of the joint, forming a coarse block or even connecting into a continuous strip, the shear strength greatly decreased.展开更多
A series of Ti_(56.25-x)Zr_(x)Ni_(25)Cu1_(8.75)(x=0–25,at.%) filler metals were designed based on a cluster-plus-glue-atom model to vacuum braze TiAl intermetallic to K4169 alloy. The impact of Zr content on the inte...A series of Ti_(56.25-x)Zr_(x)Ni_(25)Cu1_(8.75)(x=0–25,at.%) filler metals were designed based on a cluster-plus-glue-atom model to vacuum braze TiAl intermetallic to K4169 alloy. The impact of Zr content on the interfacial microstructure and shear strength of joints was examined. And the relationship between the interfacial lattice structure and the fracture behavior of the joint was investigated. The findings reveal a sectionalized characteristic with three reaction zones (Zone I, Zone II and Zone III) in the microstructure of the TiAl intermetallic to K4169 alloy joint. As the Zr content in filler metals increased, the diffusion of Ti transitioned from long-distance to short-distance in Zone I, changing the initial composition from TiNi_(3) /TiNi/NiNb/(Cr, Fe, Ni)SS to NiCrFe/(Cr, Fe, Ni)SS /TiNi. In Zone II, the initial composition altered from TiNi_(3) /TiNi to TiNi/Ti_(2) Ni/TiNi_(3) /TiCu/TiNi. The interface between Zones II and III altered from a non-coherent and semi-coherent interface of TiNi/TiAl/Ti_(3) Al with significant residual stress to a semi-coherent interface of TiNi/TiNi_(3) /TiAl_(2) /Ti_(3) Al with a gradient distribution. The shear strength of the joint initially decreased and then increased. When the Zr content of filler metal was 25 at.%, the shear strength of the joint reached 288 MPa. The crack initiation position changed from non-coherent TiNi/TiAl interface with high angle grain boundaries (HAGBs) and lattice mismatch of 65.86 at.% to a semi-coherent Ti3 Al/TiAl2 interface with a lattice mismatch of 20.07 at.% when the Zr content increased. The brittle fracture was present on the fracture surfaces of all brazed joints.展开更多
A commercially available Ti47Zr2sCu14Nin （at. pct） amorphous filler foil was used to join ZrO2 ceramic and Ti-6A1-4V alloy. According to experimental observations, the interface microstructure accounts for the mecha...A commercially available Ti47Zr2sCu14Nin （at. pct） amorphous filler foil was used to join ZrO2 ceramic and Ti-6A1-4V alloy. According to experimental observations, the interface microstructure accounts for the mechanical properties of the joints. The effects of brazing conditions and parameters on the joint properties were investigated. The joint shear strength showed the highest value of about 108 MPa and did not monotonously increase with the brazing time increasing. It was shown that decreasing of brazing cooling rate and appropriate filler foil thickness gave higher joint strength.展开更多
通过单辊急冷快速凝固装置制备的Ag-Cu基合金钎料用于焊接硬质合金与钢两种异种金属,通过调节高频感应钎焊的电流和时间获得最佳的焊接参数,对于焊接接头使用EDS、万能试验机对组织结构、析出相、形貌和力学性能进行分析。结果表明:YG 1...通过单辊急冷快速凝固装置制备的Ag-Cu基合金钎料用于焊接硬质合金与钢两种异种金属,通过调节高频感应钎焊的电流和时间获得最佳的焊接参数,对于焊接接头使用EDS、万能试验机对组织结构、析出相、形貌和力学性能进行分析。结果表明:YG 16/Ag 41 Cu 42 Sn 12 In 5/45钢接头在钎焊电流控制在30 A、钎焊时间25 s、保温时间20 s时,可获得质量较好的接头,最高平均剪切强度达到97 MPa。而当焊接电流低于30 A,钎焊时间和保温时间过少时焊缝不饱满,接头质量差。在非晶钎焊时,由于硬质合金片较轻,应在焊接时对接头施加压力保证焊接效果。展开更多
采用液态单辊急冷法,在大气下制备了几种非晶态新型代银钎料箔带,其材料的最佳成分数w(Cu)为68%～79%,w(Ni)为5%～14%,w(Sn)为4%～10%,w(P)为7%.在反复实验的基础上,确定了合理的钎料母合金熔炼工艺和单辊急冷法制备工艺,冷辊转速、喷...采用液态单辊急冷法,在大气下制备了几种非晶态新型代银钎料箔带,其材料的最佳成分数w(Cu)为68%～79%,w(Ni)为5%～14%,w(Sn)为4%～10%,w(P)为7%.在反复实验的基础上,确定了合理的钎料母合金熔炼工艺和单辊急冷法制备工艺,冷辊转速、喷嘴口尺寸、喷带的间隙和喷射压力是制备非晶态箔带的关键工艺参数.制得的几种非晶态新型代银钎料箔带成型性良好,对折180°不折断.并利用DTA,SEM及XRD等方法对Cu P非晶态钎料箔带的非晶形成能力及熔化特性进行了研究.结果表明,制备的Cu Ni Sn P非晶合金箔带熔点和润湿性与Ag基钎料接近.展开更多
基金Funded by the National Natural Science Foundation of China(No.50904021)Scientific Research Starting Foundation of Anhui Polytechnic University(No.2012YQQ006)
文摘Amorphous Ti-Cu-Zr-Ni filler foils with low melting point of 1 133 K were synthesized using a melt-spinning method in argon atmosphere. A Ti2A1Nb based alloy was brazed at 1 153-1 223 K for 600-3 000 s. The effects of brazing temperature （Tb） and time （tb） on the shear strength of the joints were investigated. The results showed that the joint strength was significantly affected by the reaction layer thickness. The optimum brazing parameters can be determined as follows： Tb=l 173 K, and tb=600 s. The maximum tensile strength of the joint obtained can reach 260 MPa. Furthermore, the activation energy Q and the growth velocity A0 of the reaction layer in the brazed joints were calculated to be 161.742 kJ/mol and 0.213 m2/s, respectively. The growth of the reaction layer （y） could be expressed by the expression： ya =0.213exp（-19 454/Tb）tb.
基金financially supported by the National Natural Science Foundation of China(No.51674060)Collaborative Innovation Center of Major Machine Manufacturing in Liaoning province,China。
文摘TiAl alloy and 316L stainless steel were vacuum-brazed with Zr−50.0Cu−7.1Ni−7.1Al(at.%)amorphous filler metal.The influence of brazing time and temperature on the interfacial microstructure and shear strength of the resultant joints was investigated.The brazed seam consisted of three layers,including two diffusion layers and one residual filler metal layer.The typical microstructure of brazed TiAl alloy/316L stainless steel joint was TiAl alloy substrate/α2-(Ti3Al)/AlCuTi/residual filler metal/Cu9Zr11+Fe23Zr6/Laves-Fe2Zr/α-(Fe,Cr)/316L stainless steel substrate.Discontinuous brittle Fe2Zr layer formed near the interface between the residual filler metal layer andα-(Fe,Cr)layer.The maximum shear strength of brazed joints reached 129 MPa when brazed at 1020℃ for 10 min.The diffusion activation energies ofα2-(Ti3Al)andα-(Fe,Cr)phases were−195.769 and−112.420 kJ/mol,respectively,the diffusion constants for these two phases were 3.639×10^(−6) and 7.502×10^(−10)μm^(2)/s,respectively.Cracks initiated at Fe2Zr layer and propagated into the residual filler metal layer during the shear test.The Laves-Fe2Zr phase existing on the fracture surface suggested the brittle fracture mode of the brazed joints.
文摘Amorphous filler Ti-Zr-Cu-Ni with better performance and higher melting point than the α → β phase transition temperature 882.5°C of TA2, is appropriate for joining TC and TB titanium alloys but not for TA titanium alloys, with which the ductility of the joined base metal TA2 gets down. In this paper, Sn is added into Ti-Zr-Cu-Ni filler to reduce its melting temperature then to satisfy the joining temperature requirement, and the effects of the content of Sn on the microstructure of the alloy and brazing performance are investigated. The results show that, the Ti-Zr-Cu-Ni-Sn brazing foils still possess amorphous structure;the melting point of fillers is reducing with the increase of the Sn content;the joint gap that formed during brazing TA2 and Q235 using Ti-Zr-Cu-Ni-Sn foils is fully filled with continuous compact surface and smooth uniform fillet;the shear strength of the joint is raising with the increase of Sn content in brazing fillers and the strength reaches to 112 MPa when Sn content is 3%;adding more Sn, more brittle intermetallic compounds TiFe and TiFe2 are gathering to form cluster and the shear strength of the joint is reducing;the shear fracture always occurs in the center of the seam.
文摘Ti-Zr-Cu-Ni amorphous filler with good performance is suitable for joining TC and TB titanium alloy, but its melting temperature is higher than 882.5°C, the α→β phase transition temperature of TA2, which makes the ductility of TA2 fall and the microstructure of the joint coarse. In this paper, Ti-Zr-Cu-Ni amorphous filler was redesigned and optimized by using orthogonal experiment to obtain three easy-to-use Zr-Ti-Ni-Cu amorphous fillers with low melting points and good plasticity. The fast cooling equipment was used to fabricate the brazing filler foils to implement the braze welding of TA2 and Q235 with high frequency inductance. The results indicate that all the brazing foils are amorphous structure with lower melting temperature, for example, Zr52Ti22Ni18Cu8 filler’s is 538°C. The technical parameters in brazing welding are: welding temperature T = 800°C;heating electric current I =25 A;heating time t = 15 s and holding time t = 15 s, in the case of these conditions, the jointing head shear strength of TA2/Zr52Ti24Ni13Cu11/Q235 is 139 MPa. Fracture is mainly located in the brazing seam. The white brittle intermetallic TiFe, TiFe2 and enhancement TiC spread in the center zone of brazing seam.
基金Funded by National Natural Science Foundation of China （No. 50875117）.
文摘In this paper, the vacuum brazing of Si3N4 ceramic was carried out with Ti40Zr25Ni15Cu20 amorphous filler metal. The interfacial microstructure was investigated by scanning electron microscopy （ SEM ）, energy dispersive spectroscopy （EDS） etc. According to the analysis, the interface reaction layer was mode up of TiN abut on the ceramic and the Ti-Si, Zr-Si compounds. The influence of brazing temperature and holding time on the joint strength was also studied. The results shows that the joint strength first increased and then decreased with the increasing of holding time and brazing temperature. The joint strength was significantly affected by the thickness of the reaction layer. Under the same experimental conditions, the joint brazed with amorphous filler metal exhibits much higher strength compared with the one brazed with crystalline filler metal with the same composition. To achieve higher joint strength at relatively low temperature, it is favorable to use the amorphous filler metal than the crystalline filler metal.
基金Project(51865012)supported by the National Natural Science Foundation of ChinaProject(20202BABL204040)supported by the Natural Science Foundation of Jiangxi Province,China+3 种基金Project(2016005)supported by the Open Foundation of National Engineering Research Center of Near-net-shape Forming for Metallic Materials,ChinaProject(GJJ170372)supported by the Science Foundation of Educational Department of Jiangxi Province,ChinaProject(JCKY2016603C003)supported by the GF Basic Research Project,ChinaProject(JPPT125GH038)supported by the Research Project of Special Furnishment and Part,China。
文摘The influence of brazing temperature and brazing time on the microstructure and shear strength ofγ-TiAl/GH536 joints brazed with Ti-Zr-Cu-Ni-Fe-Co-Mo filler was investigated using SEM,EDS,XRD and universal testing machine.Results show that all the brazed joints mainly consist of four reaction layers regardless of the brazing temperature and brazing time.The thickness of the brazed seam and the average shear strength of the joint increase firstly and then decrease with brazing temperature in the range of 1090-1170℃and brazing time varying from 0 to 20 min.The maximum shear strength of 262 MPa is obtained at 1150℃for 10 min.The brittle Al3NiTi2 and TiNi3 intermetallics are the main controlling factors for the crack generation and deterioration of joint strength.The fracture surface is characterized as typical cleavage fracture and it mainly consists of massive brittle Al3NiTi2 intermetallics.
基金Foundation item:Project(51865012)supported by the National Natural Science Foundation of ChinaProject(2016005)supported by the Open Foundation of National Engineering Research Center of Near-net-shape Forming for Metallic Materials,China+2 种基金Project(GJJ170372)supported by the Science Foundation of Educational Department of Jiangxi Province,ChinaProject(JCKY2016603C003)supported by the GF Basic Research Project,ChinaProject(JPPT125GH038)supported by the Research Project of Special Furnishment and Part,China
文摘Ti-47Al-2Nb-2Cr-0.15B(mole fraction,%)alloy was vacuum brazed with amorphous and crystalline Ti.25Zr-12.5Cu-12.5Ni-3.0Co-2.0Mo(mass fraction,%)filler alloys,and the melting,spreading and gap filling behaviors of the amorphous and crystalline filler alloys as well as the joints brazed with them were investigated in details.Results showed that the amorphous filler alloy possessed narrower melting temperature interval,lower liquidus temperature and melting active energy compared with the crystalline filler alloy,and it also exhibited better brazeability on the surface of the Ti.47Al.2Nb.2Cr.0.15B alloy.The TiAl joints brazed with crystalline and amorphous filler alloys were composed of two interfacial reaction layers and a central brazed layer.Under the same conditions,the tensile strength of the joint brazed with the amorphous filler alloy was always higher than that with the crystalline filler alloy.The maxmium tensile strength of the joint brazed at 1273 K with the amorphous filler alloy reached 254 MPa.
基金supported by 2009 Open Foundation of the Key Lab of Automobile Materials, Jilin University,from Natural Scientific Basic Research Fund for Platform and Base Construction (Grant No. 09-421060352467)the Department of Science & Technology of Jilin Province (Grant No. 20100545)
文摘Polycrystalline ZrO2-3 mol.%Y2O3 was brazed to Ti-6Al-4V by using a Ti47Zr28Cu14Ni11（at.%） amorphous ribbon at 1123–1273 K in a high vacuum. The influences of brazing temperature on the microstructure and shear strength of the joints were investigated. The interfacial microstructures can be described as ZrO2/TiO＋TiO2＋Cu2Ti4O＋Ni2Ti4O/α-Ti＋（Ti,Zr）2（Cu,Ni） eutectic/acicular Widmanst¨aten structure/Ti–6Al–4V alloy. With the increase in the brazing temperature, the thickness of the TiO＋TiO2＋Cu2Ti4O＋Ni2Ti4O layer reduced, the content of the α-Ti＋（Ti,Zr）2（Cu,Ni） eutectic phase decreased, while that of the coarse α-Ti phase gradually increased. The shear strength of the joints did not show a close relationship with the thickness of the TiO＋TiO2＋Cu2Ti4O＋Ni2Ti4O layer. However, when the coarse （Ti,Zr）2（Cu,Ni） phase was non-uniformly distributed in the α-Ti phase, or when α-Ti solely situated at the center of the joint, forming a coarse block or even connecting into a continuous strip, the shear strength greatly decreased.
基金supported by the National Natural Science Foun-dation of China(Nos.52275314 and 52075074)the Collaborative Innovation Center of Major Machine Manufacturing in Liaoning.
文摘A series of Ti_(56.25-x)Zr_(x)Ni_(25)Cu1_(8.75)(x=0–25,at.%) filler metals were designed based on a cluster-plus-glue-atom model to vacuum braze TiAl intermetallic to K4169 alloy. The impact of Zr content on the interfacial microstructure and shear strength of joints was examined. And the relationship between the interfacial lattice structure and the fracture behavior of the joint was investigated. The findings reveal a sectionalized characteristic with three reaction zones (Zone I, Zone II and Zone III) in the microstructure of the TiAl intermetallic to K4169 alloy joint. As the Zr content in filler metals increased, the diffusion of Ti transitioned from long-distance to short-distance in Zone I, changing the initial composition from TiNi_(3) /TiNi/NiNb/(Cr, Fe, Ni)SS to NiCrFe/(Cr, Fe, Ni)SS /TiNi. In Zone II, the initial composition altered from TiNi_(3) /TiNi to TiNi/Ti_(2) Ni/TiNi_(3) /TiCu/TiNi. The interface between Zones II and III altered from a non-coherent and semi-coherent interface of TiNi/TiAl/Ti_(3) Al with significant residual stress to a semi-coherent interface of TiNi/TiNi_(3) /TiAl_(2) /Ti_(3) Al with a gradient distribution. The shear strength of the joint initially decreased and then increased. When the Zr content of filler metal was 25 at.%, the shear strength of the joint reached 288 MPa. The crack initiation position changed from non-coherent TiNi/TiAl interface with high angle grain boundaries (HAGBs) and lattice mismatch of 65.86 at.% to a semi-coherent Ti3 Al/TiAl2 interface with a lattice mismatch of 20.07 at.% when the Zr content increased. The brittle fracture was present on the fracture surfaces of all brazed joints.
基金supported by 2009 Open Foundation of the Key Lab of Automobile Materials, Jilin University, from Natural Scientific Basic Research Fund for Platform and Base Construction (Grant No. 09-421060352467)the Depart-ment of Science & Technology of Jilin Province of China (Grant No. 20100545)
文摘A commercially available Ti47Zr2sCu14Nin （at. pct） amorphous filler foil was used to join ZrO2 ceramic and Ti-6A1-4V alloy. According to experimental observations, the interface microstructure accounts for the mechanical properties of the joints. The effects of brazing conditions and parameters on the joint properties were investigated. The joint shear strength showed the highest value of about 108 MPa and did not monotonously increase with the brazing time increasing. It was shown that decreasing of brazing cooling rate and appropriate filler foil thickness gave higher joint strength.
文摘通过单辊急冷快速凝固装置制备的Ag-Cu基合金钎料用于焊接硬质合金与钢两种异种金属,通过调节高频感应钎焊的电流和时间获得最佳的焊接参数,对于焊接接头使用EDS、万能试验机对组织结构、析出相、形貌和力学性能进行分析。结果表明:YG 16/Ag 41 Cu 42 Sn 12 In 5/45钢接头在钎焊电流控制在30 A、钎焊时间25 s、保温时间20 s时,可获得质量较好的接头,最高平均剪切强度达到97 MPa。而当焊接电流低于30 A,钎焊时间和保温时间过少时焊缝不饱满,接头质量差。在非晶钎焊时,由于硬质合金片较轻,应在焊接时对接头施加压力保证焊接效果。
文摘采用液态单辊急冷法,在大气下制备了几种非晶态新型代银钎料箔带,其材料的最佳成分数w(Cu)为68%～79%,w(Ni)为5%～14%,w(Sn)为4%～10%,w(P)为7%.在反复实验的基础上,确定了合理的钎料母合金熔炼工艺和单辊急冷法制备工艺,冷辊转速、喷嘴口尺寸、喷带的间隙和喷射压力是制备非晶态箔带的关键工艺参数.制得的几种非晶态新型代银钎料箔带成型性良好,对折180°不折断.并利用DTA,SEM及XRD等方法对Cu P非晶态钎料箔带的非晶形成能力及熔化特性进行了研究.结果表明,制备的Cu Ni Sn P非晶合金箔带熔点和润湿性与Ag基钎料接近.
