Oxidation behaviors of Ni(Cr)-TiB2 coating deposited by HVOF technique were studied at 800,900 and 1 000℃in air. The microstructures of as-sprayed and oxidized coatings were characterized by X-ray diffractometry(XRD)...Oxidation behaviors of Ni(Cr)-TiB2 coating deposited by HVOF technique were studied at 800,900 and 1 000℃in air. The microstructures of as-sprayed and oxidized coatings were characterized by X-ray diffractometry(XRD)and scanning electron microscopy(SEM).After oxidation at 800℃,a thin and adherent oxide layer was formed on the surface of the coating.With increasing exposure temperature,the thickness of the oxide layer increased;and at 1 000℃the oxide layer separated from the coating.Investigation of the kinetics of oxidation by using the thermogravimetric analysis(TGA)technique shows a parabolic oxidation rate.展开更多
The electrical resistivity of TiB2/C cathode composite coating at different temperatures was measured with the electrical conductivity test device; the effects of TiB2 content and kinds of carbonaceous fillers as well...The electrical resistivity of TiB2/C cathode composite coating at different temperatures was measured with the electrical conductivity test device; the effects of TiB2 content and kinds of carbonaceous fillers as well as their mean particle size on their electrical resistivities were investigated. The results show that electrical resistivity of the coating decreases with the increase of TiB2 content and the decrease of its mean particle size. When the mass fraction of TiB2 increases from 30% to 60%, the electrical resistivity of the coating at room temperature decreases from 31.2μΩ·m to 23.8μΩ·m. The electrical resistivity of the coating at 960℃ lowers from 76.1μΩ· m to 38.4μΩ·m with the decrease of TiB2 mean particle size from 12μm to 1μm. The kinds of carbonaceous fillers have great influence on the electrical resistivity of TiB2/C composite coating at 960℃, when the graphite, petroleum coke and anthracite are used as fillers, the electrical resistivities of the coating are 20.3μΩ·m, 53.7μΩ·m and 87.2μΩ·m, respectively. For the coating with petroleum coke filler, its electrical resistivity decreases with the increase of the mean particle size of petroleum coke filler. The electrical resistivity at 960℃ decreases from 56.2μΩ·m to 48.2μΩ·m with the mean particle size of petroleum coke increasing from 44μm to 1200μm. However, too big carbonaceous particle size has adverse influence on the abrasion resistance of coating. Its proper mean particle size is 420μm.展开更多
With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying di...With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying distance on the properties of the TiB2−SiC coating were investigated and the fabrication processing of SAPS was optimized.The results show that the sprayed powders after calcination have a uniform particle size distribution,good sphericity and enhanced fluidity.The coating prepared by the calcined powders has a dense structure and high deposition efficiency.When the calcined TiB2−SiC powders are used and the spraying power is 95 kW and the spraying distance is 150 mm during supersonic plasma spraying,the obtained TiB2−SiC coating behaves the best comprehensive performance with the porosity,microhardness,bonding strength and resistivity equal to 5.6%,3.57 GPa,18.3 MPa and 10.8 mΩ·cm,respectively.展开更多
TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a ni...TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylammonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the composite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coatings were characterized by X-ray diffraction （XRD）, inductively coupled plasma-atomic emission spectrometer （ICP-AES） and scanning electron microscopy （SEM） techniques. Ni-TiBE-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiBE-Dy2O3 composite coatings displayed the least friction coefficient among the three coatings. Dy2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.展开更多
The concept of ambient temperature curable TiB 2 cathode coating was put forward, and the ambient temperature curable TiB 2 cathode coating was prepared successfully. Differing from the previous TiB 2 cathode coating ...The concept of ambient temperature curable TiB 2 cathode coating was put forward, and the ambient temperature curable TiB 2 cathode coating was prepared successfully. Differing from the previous TiB 2 cathode coating solidified approximately at 200 ℃,the ambient temperature curable TiB 2 cathode coating can be solidified at room temperature, so the heating equipment is not necessary, which simplifies the preparation process and facilitates the industrial application of TiB 2 cathode coating. Many kinds of resin and curing agent were investigated. On the above mentioned basis, the ambient temperature curable TiB 2 cathode coating was prepared with furan resin 5 500 mixed with complex resins B as carbon binder and DXG1 as curing agent in 24 h. The results show that the properties of prepared coating are excellent, the electrical resistivity is 29.8 μΩ·m, the compressive strength is 33.6 MPa, which are all better than the relevant properties of partially graphitized cathode carbon block for aluminum electrolysis prescribed by the GB 8744 88. SEM morphologies show that the section morphology of the TiB 2 coating is unaltered during the electrolysis test, the TiB 2 coating can be used in aluminum electrolysis industry to save energy and prolong the life of aluminum electrolysis cell.展开更多
The TiB2 coatings deposited over nickel substrate by electroplating was investigated, which is in molten salt of a fluoride mixture involving KF, NaF, K2 TiF6 and KBF4. Effects of temperature, cathodic current density...The TiB2 coatings deposited over nickel substrate by electroplating was investigated, which is in molten salt of a fluoride mixture involving KF, NaF, K2 TiF6 and KBF4. Effects of temperature, cathodic current density (Jc) and duration on the coating's formation were examined. The composition, morphology and structure of the coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray detector (EDS) and X-ray diffraction (XRD). The results show that the coatings, with black, smooth and uniform appearance, are composed of predominating TiB2 and small amounts of nickel titanium oxide (Ni0.75 Ti0.125 O). The coatings show a nodular morphology and the grain size is dependent on the Jc and ranges about 1 - 10 μm. There is a linear relationship between the coating's thickness and the time of electrolysis within certain duration range. The reduction of the potassium can take place simultaneously with the electrochemical synthesis of TiB2 as the Jc is in excess of certain level. The hardness of the TiB2 coatings is likely to be deteriorated due to the presence of potassium and Ni0.75Ti0.125 O in the coatings.展开更多
The tensile strength,compressive strength and electrical resistivity of TiB2/C composite cathode coating were measured with a hydraulic pressure universal test machine and an electrical resistivity test device,and the...The tensile strength,compressive strength and electrical resistivity of TiB2/C composite cathode coating were measured with a hydraulic pressure universal test machine and an electrical resistivity test device,and the effects of carbon fibre content and carbon fibre length on tensile strength,compressive strength and electrical resistivity were investigated.The results show that the tensile strength of coating increases at the beginning and then reduces with the increase of carbon fibre content when the carbon fibre(length of 3 mm)content ranges from 0 to 4.0%;at the carbon fibre content of 1.5%,the tensile strength of coating reaches the maximum,25.6 MPa.For the coating with carbon fibre content of 1.5%,the carbon fibre length has a great influence on tensile strength and compressive strength of coating;when the carbon fibre length is 6 mm,the tensile strength and compressive strength of coating reach the maximum,27.6 MPa and 39.2 MPa,respectively.The electrical resistivity of coating reduces with the rise of temperature and the length of carbon fibre,and the influence of carbon fibre length on electrical resistivity of coating at low temperature(30-200℃)is more obvious than that at high temperature(960℃).展开更多
Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbo...Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbon blocks. Various properties of the baked paste such as the corrosive resistance, thermal expansion and wettability were tested. Experimental results showed that the colloidal alumina-bonded TiB2 coating could be well wetted by liquid aluminum; and the thermal expansion coefficient of the coated material was 5.8x10(-6) degreesC(-1) at 20-1000 degreesC, which was close to that of the traditional anthracite block cathode (4x10(-6) degreesC(-1)); the electrical resistivity was 8 mu Omega (.)m at 900 degreesC when the content of alumina in the coated material was about 9% in mass fraction. In addition, some other good results such as sodium resistance were also reported.展开更多
The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite （C） powders us raw materials. The effects of ...The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite （C） powders us raw materials. The effects of C/B4C weight percentage ratio （0 - 1. 38 ） on the microstructure , microhardness , and wet sand abrasion resistance of the coatings were investigated. The results show that the coatings consist of （ Fe, Cr ） solid solution, TiC, TiB2, Ti8C5 , and Fe3 C phases. The decrease of C/B4 C ratio is propitious to the formation of TiB2 and Tis C5. Increasing the C/B4 C ratio can help to refine the microstructure of the coatings. However, the microhardness of the middle-upper of the coatings and the wet sand abrasion resistance of the coatings degenerate with the increase of C/B4C ratio. The coating exhibits the best wet sand abrasion resistance at C/BaC =0 and its average mass loss rate per unit wear distance is 0. 001 2%/m. The change of the wet sand abrasion resistance of the coatings with the C/B4C ratio can be mainly attributed to the combined action of the changes of microhardness and the volume percentage of the ceramic reinforcements containing titanium in the coatings.展开更多
文摘Oxidation behaviors of Ni(Cr)-TiB2 coating deposited by HVOF technique were studied at 800,900 and 1 000℃in air. The microstructures of as-sprayed and oxidized coatings were characterized by X-ray diffractometry(XRD)and scanning electron microscopy(SEM).After oxidation at 800℃,a thin and adherent oxide layer was formed on the surface of the coating.With increasing exposure temperature,the thickness of the oxide layer increased;and at 1 000℃the oxide layer separated from the coating.Investigation of the kinetics of oxidation by using the thermogravimetric analysis(TGA)technique shows a parabolic oxidation rate.
基金Project(2005CB623703) supported by the State Key Fundamental Research and Development Programof China project(5JJ30103) supported by the Natural Science Foundation of Hunan Province
文摘The electrical resistivity of TiB2/C cathode composite coating at different temperatures was measured with the electrical conductivity test device; the effects of TiB2 content and kinds of carbonaceous fillers as well as their mean particle size on their electrical resistivities were investigated. The results show that electrical resistivity of the coating decreases with the increase of TiB2 content and the decrease of its mean particle size. When the mass fraction of TiB2 increases from 30% to 60%, the electrical resistivity of the coating at room temperature decreases from 31.2μΩ·m to 23.8μΩ·m. The electrical resistivity of the coating at 960℃ lowers from 76.1μΩ· m to 38.4μΩ·m with the decrease of TiB2 mean particle size from 12μm to 1μm. The kinds of carbonaceous fillers have great influence on the electrical resistivity of TiB2/C composite coating at 960℃, when the graphite, petroleum coke and anthracite are used as fillers, the electrical resistivities of the coating are 20.3μΩ·m, 53.7μΩ·m and 87.2μΩ·m, respectively. For the coating with petroleum coke filler, its electrical resistivity decreases with the increase of the mean particle size of petroleum coke filler. The electrical resistivity at 960℃ decreases from 56.2μΩ·m to 48.2μΩ·m with the mean particle size of petroleum coke increasing from 44μm to 1200μm. However, too big carbonaceous particle size has adverse influence on the abrasion resistance of coating. Its proper mean particle size is 420μm.
基金The authors are grateful for the financial supports from Guangdong Academy of Sciences Project(2018GDASCX-0402)of China,Yunnan Science and Technology Plan Project of China(2018IC080)the Natural Science Foundation of Hunan Province of China(2018JJ2524).
文摘With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying distance on the properties of the TiB2−SiC coating were investigated and the fabrication processing of SAPS was optimized.The results show that the sprayed powders after calcination have a uniform particle size distribution,good sphericity and enhanced fluidity.The coating prepared by the calcined powders has a dense structure and high deposition efficiency.When the calcined TiB2−SiC powders are used and the spraying power is 95 kW and the spraying distance is 150 mm during supersonic plasma spraying,the obtained TiB2−SiC coating behaves the best comprehensive performance with the porosity,microhardness,bonding strength and resistivity equal to 5.6%,3.57 GPa,18.3 MPa and 10.8 mΩ·cm,respectively.
基金supported by the Science Technology Foundation of Shanghai (072305113)the Program for Professor of Special Appointment (Eastern Scholar) at Shanghai Institutions of Higher Learning and Science Technology Foundation of Shanghai Institute of Technology (KJ2008-07)
文摘TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylammonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the composite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coatings were characterized by X-ray diffraction （XRD）, inductively coupled plasma-atomic emission spectrometer （ICP-AES） and scanning electron microscopy （SEM） techniques. Ni-TiBE-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiBE-Dy2O3 composite coatings displayed the least friction coefficient among the three coatings. Dy2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.
文摘The concept of ambient temperature curable TiB 2 cathode coating was put forward, and the ambient temperature curable TiB 2 cathode coating was prepared successfully. Differing from the previous TiB 2 cathode coating solidified approximately at 200 ℃,the ambient temperature curable TiB 2 cathode coating can be solidified at room temperature, so the heating equipment is not necessary, which simplifies the preparation process and facilitates the industrial application of TiB 2 cathode coating. Many kinds of resin and curing agent were investigated. On the above mentioned basis, the ambient temperature curable TiB 2 cathode coating was prepared with furan resin 5 500 mixed with complex resins B as carbon binder and DXG1 as curing agent in 24 h. The results show that the properties of prepared coating are excellent, the electrical resistivity is 29.8 μΩ·m, the compressive strength is 33.6 MPa, which are all better than the relevant properties of partially graphitized cathode carbon block for aluminum electrolysis prescribed by the GB 8744 88. SEM morphologies show that the section morphology of the TiB 2 coating is unaltered during the electrolysis test, the TiB 2 coating can be used in aluminum electrolysis industry to save energy and prolong the life of aluminum electrolysis cell.
文摘The TiB2 coatings deposited over nickel substrate by electroplating was investigated, which is in molten salt of a fluoride mixture involving KF, NaF, K2 TiF6 and KBF4. Effects of temperature, cathodic current density (Jc) and duration on the coating's formation were examined. The composition, morphology and structure of the coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray detector (EDS) and X-ray diffraction (XRD). The results show that the coatings, with black, smooth and uniform appearance, are composed of predominating TiB2 and small amounts of nickel titanium oxide (Ni0.75 Ti0.125 O). The coatings show a nodular morphology and the grain size is dependent on the Jc and ranges about 1 - 10 μm. There is a linear relationship between the coating's thickness and the time of electrolysis within certain duration range. The reduction of the potassium can take place simultaneously with the electrochemical synthesis of TiB2 as the Jc is in excess of certain level. The hardness of the TiB2 coatings is likely to be deteriorated due to the presence of potassium and Ni0.75Ti0.125 O in the coatings.
基金Project(2005CB623703)supported by the Major State Basic Research Development Program of China
文摘The tensile strength,compressive strength and electrical resistivity of TiB2/C composite cathode coating were measured with a hydraulic pressure universal test machine and an electrical resistivity test device,and the effects of carbon fibre content and carbon fibre length on tensile strength,compressive strength and electrical resistivity were investigated.The results show that the tensile strength of coating increases at the beginning and then reduces with the increase of carbon fibre content when the carbon fibre(length of 3 mm)content ranges from 0 to 4.0%;at the carbon fibre content of 1.5%,the tensile strength of coating reaches the maximum,25.6 MPa.For the coating with carbon fibre content of 1.5%,the carbon fibre length has a great influence on tensile strength and compressive strength of coating;when the carbon fibre length is 6 mm,the tensile strength and compressive strength of coating reach the maximum,27.6 MPa and 39.2 MPa,respectively.The electrical resistivity of coating reduces with the rise of temperature and the length of carbon fibre,and the influence of carbon fibre length on electrical resistivity of coating at low temperature(30-200℃)is more obvious than that at high temperature(960℃).
文摘Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbon blocks. Various properties of the baked paste such as the corrosive resistance, thermal expansion and wettability were tested. Experimental results showed that the colloidal alumina-bonded TiB2 coating could be well wetted by liquid aluminum; and the thermal expansion coefficient of the coated material was 5.8x10(-6) degreesC(-1) at 20-1000 degreesC, which was close to that of the traditional anthracite block cathode (4x10(-6) degreesC(-1)); the electrical resistivity was 8 mu Omega (.)m at 900 degreesC when the content of alumina in the coated material was about 9% in mass fraction. In addition, some other good results such as sodium resistance were also reported.
基金This work is supported by the National Natural Science Foundation of China （Grant No. 51101051 ）, the Natural Science Foundation of Jiangsu Province （Grant No. BK2011250）, and Jiangsu Planned Projects for Postdoctoral Research Funds （Grant No. 1101017 C）.
文摘The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite （C） powders us raw materials. The effects of C/B4C weight percentage ratio （0 - 1. 38 ） on the microstructure , microhardness , and wet sand abrasion resistance of the coatings were investigated. The results show that the coatings consist of （ Fe, Cr ） solid solution, TiC, TiB2, Ti8C5 , and Fe3 C phases. The decrease of C/B4 C ratio is propitious to the formation of TiB2 and Tis C5. Increasing the C/B4 C ratio can help to refine the microstructure of the coatings. However, the microhardness of the middle-upper of the coatings and the wet sand abrasion resistance of the coatings degenerate with the increase of C/B4C ratio. The coating exhibits the best wet sand abrasion resistance at C/BaC =0 and its average mass loss rate per unit wear distance is 0. 001 2%/m. The change of the wet sand abrasion resistance of the coatings with the C/B4C ratio can be mainly attributed to the combined action of the changes of microhardness and the volume percentage of the ceramic reinforcements containing titanium in the coatings.
