Fabrication and Mechanical Properties of TiC/TiAl Composites

TiC/TiAl composites with different TiC content were fabricated by rapid heating technique of spark plasma sintering (SPS). The effect of TiC particles on microstructure and mechanical properties of TiAl Matrix was investigated. The results indicate that grain sizes of TiAl matrix decrease and mechanical properties are improved because of the addition of TiC particles. The composites display a 26.8% increase in bending strength when 10 wt% TiC is added and 43.8% improvement in fracture toughness when 5 wt% TiC is added compared to values of TiC-free materials. Grain-refinement and dispersion-strengthening were the main strengthening mechanism. The improvement of fracture toughness was due to the deflexion of TiC particles to the crack.

Microstructural characterization,tribological and corrosion behavior of AA7075-TiC composites

Aluminum alloys are the potential materials in the automobile and aerospace sectors due to their lower density,easy forming and excellent corrosion resistance.The demand of high strength-to-weight ratio materials in structural applications needs the engineering industries to seek aluminum alloy with new versions of hard and brittle ceramic particles.The microstructure,hardness,wear and corrosion behaviors of AA7075 composites with 2.5wt.%and 5wt.%TiC particles were studied.Microscopic analysis is evident that the transformation of the strong dendritic morphology to non-dendritic morphology on the incorporation of TiC into AA7075.Furthermore,the precipitation of the second-phase compounds such as Al_(2)CuMg,Al_(2)Cu andFe-rich Al_6(Cu,Fe)/Al_(7)Cu_(2)Fe)is promoted by TiC particles at inter-and intra-dendritic regions.Accordingly,the hardness of composites is improved by grain boundary strengthening and particulate strengthening mechanisms.Both coefficient of friction and wear rate have an inverse relation with TiC concentration.The base alloy without TiC shows adhesive-type wear-induced deformation due to the formation of an oxide film,while composite samples exhibit a mechanically mixed layer and abrasive-type wear behavior.Composite samples shows a higher corrosion rate due to the presence of numerous precipitates which promote pitting corrosion.

Comparative Assessment on Microstructure and Properties of in-situ TiC+Ti_(5)Si_(3)Reinforced TiAl-Sn-Zr Matrix Composites by Spark Plasma Sintering and Argon Protected Sintering

The effects of SiC particles(SiCp)on high temperature oxidation behavior of titanium matrix composites(TMCs)under different powder metallurgy processes were investigated.In situ Ti C+Ti_(5)Si_(3)reinforced titanium matrix composites were prepared by discharge plasma sintering(SPS)and argon protective sintering(APS).The results show that the two processes have a negligible effect on the composition and hardness of the samples,but the hardness of the two samples is significantly improved by adding SiCp.The apparent porosity of SPS process is obviously smaller than that of APS process,whereas,the apparent porosity increases slightly with the addition of SiCp.The oxide layer thickness and mass gain of the samples obtained by SPS process are smaller than those obtained by APS process.The oxide thickness and mass gain of both processes are further reduced by adding SiCp.The SPS composites showed the best high temperature oxidation resistance.Therefore,TMCs with Si Cp by SPS can effectively improve the high-temperature oxidation behavior of the materials.

Formation mechanism and growth kinetics of TiAl_(3) phase in cold-rolled Ti/Al laminated composites during annealing

Cold-rolled Ti/Al laminated composites were annealed at 525−625℃for 0−128 h,and the interfacial microstructure evolution was investigated.The results indicate that only the TiAl_(3) phase was formed at the Ti/Al interface;most of TiAl_(3) grains were fine equiaxed with average sizes ranging from hundreds of nanometers to several microns and the TiAl_(3) grain size increased with increasing annealing time and/or temperature,but the effect of annealing temperature on the TiAl_(3) grain size was far greater than that of annealing time.The growth of the TiAl_(3) phase consisted of two stages.The initial stage was governed by chemical reaction with a reaction activation energy of 195.75 kJ/mol,and the reaction rate constant of the TiAl_(3) phase was larger as the Ti/Al interface was bonded with fresh surfaces.At the second stage,the growth was governed by diffusion,the diffusion activation energy was 33.69 kJ/mol,and the diffusion growth rate constant of the TiAl_(3) phase was mainly determined by the grain boundary diffusion owing to the smaller TiAl_(3) grain size.

Thermodynamics and Kinetics of in-situ Formation of TiAl_3/7075 Composites

The thermodynamics and kinetics of the reaction between Titanium powder and 7075 aluminum alloy were investigated to assess the possibility of preparing TiA1J7075 composites by in-situ synthesis method. Results show that Ti and A1 melt can form TiA13 spontaneously, which is considered as a reinforced phase of the matrix. Measurements such as XRD, SEM, and EDX were performed to characterize the as-synthesized samples, and results confirmed the formation of TiA13 in aluminum matrix composites. The reactive kinetics was controlled by three main factors, which are the system temperature, particle size of Ti, and the thickness of external diffusion layer.

Microstructures and Mechanical Properties of TiC Particle Reinforced TiAl Composites by Spark Plasma Sintering

Using spark plasma sintering（SPS） technique, TiC particle reinforced γ-TiAl composites were prepared with varying weight fraction of TiC powders. The effects of the TiC fractions and distributions on the properties of the composites were investigated. The composite containing 7wt% TiC had the optimum three-point bending strength of 842 MPa,which was 200 MPa greater than that of the unreinforced γ-TiAl intermetallic. The degradation of the bending strength occurred in the composites containing more than 7wt% TiC and this was believed to be attributed to agglomerated particles of TiC, which acted as crack initiation and propagation sites. The increase of strength in TiC reinforced IMCs came from the grain refinement and the interaction of dislocations with the reinforcing particles. The bending strength of the IMC containing 7wt% TiC was theoretically estimated to increase by 85 MPa and 200 MPa, respectively, by the grain refinement and dislocation strengthening, the total of which was ahnost in accordance with the improvement in that of the unreinforced γ-TiAl intermetallic when considering normal estimation errors.

Microstructure and interface thermal stability of C/Mo double-coated SiC fiber reinforced γ-TiAl matrix composites

C/Mo duplex coating interfacially modified SiC fiber-reinforced γ-TiAl matrix composite （SiCf/C/Mo/γ-TiA1） was prepared by foil-fiber-foil method to investigate its interfacial modification effect. SiCf/C/TiAl composites were also prepared under the same processing condition for comparision. Both kinds of the composites were thermally exposed in vacuum at 800 and 900℃ for different durations in order to study thermal stability of the interfacial zone. With the aids of scanning electron microscope （SEM） and energy dispersive spectrometer （EDS）, the interracial microstructures of the composites were investigated. The results reveal that, although adding the Mo coating, the interfacial reaction product of the SiCf/C/Mo/TiAl composite is the same with that of the SiCf/C/TiA1 composite, which is TiC/Ti2AlC between the coating and the matrix. However, C/Mo duplex coating is more efficient in hindering interfacial reaction than C single coating at 900 ℃ and below. In addition, a new layer of interfacial reaction product was found between Ti2AlC and the matrix after 900 ℃, 200 h thermal exposure, which is rich in V and close to the chemical composition of B2 phase.

Microstructure evolution and nitrides precipitation in in-situ Ti_2 AlN/TiAl composites during isothermal aging at 900°C

Microstructures of Ti2AlN/TiAl composites prepared by in-situ method were characterized in in-situ and aging treatment conditions and the nitride precipitation was investigated in Ti2AlN/TiAl composites aged at 900 ℃ for 24 h after being heat treated at 1400 ℃ for 0.5 h. The in-situ composites consist of γ＋α2 lamellar colonies, equiaxed y grains and Ti2AlN reinforcements. Matrix with nearly fully lamellar structure formed after solution and subsequently aging treatment. With the increase of Ti2AlN content, the nearly fully lamellar structure becomes instable for the aged composites. According to TEM study, fine Ti2AlN precipitates are found to distribute at the grain boundaries of lamellar colony. Needle-like Ti3AlN precipitates arrange in line with growing axis parallel to [001] direction of the γ-TiAl matrix and another needle-like Ti3AlN precipitates with lager size distribute at the dislocations. Key words：

纳米TiC浓度对双脉冲电沉积Ni-TiC复合镀层结构及性能的影响

研究了镀液中纳米TiC的添加量对双脉冲电沉积Ni-TiC复合镀层结构及性能的影响。通过扫描电镜(SEM)和X射线衍射(XRD)对镀层的表面形貌和物相进行了表征,并研究了镀层的表面粗糙度、显微硬度、耐磨性能和耐腐蚀性能。结果表明:当镀液中TiC浓度较低时,复合镀层表现为类似于纯Ni镀层的胞状沉积结构。当镀液中TiC浓度较高时,复合镀层表现为菜花状沉积结构。当纳米TiC浓度为8 g/L时,镀层表面致密性相对较高,Ni的衍射峰有明显的宽化现象。随着镀液中纳米TiC浓度的升高,复合镀层的磨损质量损失比表现为先下降后上升的趋势,当TiC浓度为8 g/L时,磨损质量损失比最小,为5.436%。当镀液中纳米TiC浓度为8 g/L时,镀层的自腐蚀电流密度最小,极化电阻值最大。结果表明双向脉冲电沉积制备Ni-TiC复合镀层镀液中最佳纳米TiC浓度为8 g/L。

激光金属沉积制备TiC/316L复合材料的组织及力学性能研究

激光金属沉积(LMD)技术可同时实现输送粉末和聚焦激光能量,材料成形率高,能够显著提升材料性能和降低制造成本,具有广泛的应用前景。采用LMD技术制备TiC含量为0%、0.5%、1%和2%的TiC/316L不锈钢复合材料,研究了增强体含量对复合材料组织和力学性能的影响。结果表明:通过金相技术观察样品微观结构发现,熔池形貌呈鱼鳞状形貌,中心区域主要为等轴晶粒,熔池边缘区域主要以柱状晶粒为主,相邻熔池之间的柱状晶粒呈外延生长关系,等轴晶粒尺寸分布在10~50μm,而大多数柱状晶粒尺寸超过100μm。随着TiC颗粒含量的增加,复合材料的抗拉强度显著提升,当添加量达到1%时,试样的抗拉强度由623MPa提高至679MPa,且保持30.42%的良好伸长率;然而,当添加量增至2%时,伸长率下降至5.1%,组织中出现了TiC颗粒的团聚现象。

MICROSTRUCTURES AND MECHANICAL PROPERTIES OF IN-SITU Al_2O_3/TiAl COMPOSITES BY EXOTHERMIC DISPERSION METHOD

In-situ Al2O3/TiAl composites were fabricated by pressure-assisted exothermic dispersion （PAXD） method from elemental powder mixtures of Ti, Al, TiO2, and Nb2O5. The microstructures and mechanical properties of the as-sintered composites are investigated. The results show that the as-sintered products consist of γ-TiAl, α2-Ti3Al, Al2O3, and NbAl3 phases. Microstructure analysis indicates that Al2O3 particles tend to disperse on the grain boundaries. Application of a moderate pressure of 35 MPa at 1200℃ yields Al2O3/TiAl composites with fine Al2O3 reinforcement and a discontinuous network linking by Al2O3 particles. The aluminide component has a fine submicron γ ＋α2 lamellar microstructure. With increasing Nb2O5 content, Al2O3 particles are dispersed uniformly in the matrix. The hardness of the composites increases gradually, and the bending strength and fracture toughness of the composites reach to the maximum value, respectively.

FORMATION MECHANISM OF TiC IN Al/TiC COMPOSITES PREPARED BY DIRECT REACTION SYNTHESIS

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Preparation of TiAl/Al_2O_3 composites by combustion synthesis

Studies the combustion synthesis of Al Ti TiO 2 system and concludes that, due to its low exothermic nature, a stable combustion wave can be maintained only when the system is ignited at a certain preheating temperature, and coupled with appropriate pseudo HIP process, dense TiAl/Al 2O 3 composites with density as high as 97% of the theoretical value can be produced, and points out. Microstructure observation shows in situ formed Al 2O 3 particles are of an average size smaller than one micron, and the hardness of TiAl matrix is enhanced by introduction of these particles.

Mechanical properties and wear resistance of medium entropy Fe40Mn40Cr10Co10/TiC composites

The Fe40Mn40Cr10Co10/TiC (volume fraction of TiC, 10%) composites were synthesized in combination of ball milling and spark plasma sintering (SPS) in the present work. Mechanical properties and wear resistance of the Fe40Mn40Cr10Co10/TiC composites were individually investigated. It was found that TiC particles homogenously distributed in the Fe40Mn40Cr10Co10/TiC composite after being sintered at 1373 K for 15 min. Meanwhile, grain refinement was observed in the as-sintered composite. Compared with the pure Fe40Mn40Cr10Co10 medium entropy alloy (MEA) matrix grain, addition of 10% TiC particles resulted in an increase in the compressive strength from 1.571 to 2.174 GPa, and the hardness from HV 320 to HV 872. Wear resistance results demonstrated that the friction coefficient, wear depth and width of the composite decreased in comparison with the Fe40Mn40Cr10Co10 MEA matrix. Excellent mechanical properties and wear resistance could offer the Fe40Mn40Cr10Co10/TiC composite a very promising candidate for engineering applications.

Preparation of TiC/Ni_3Al Composites by Upward Melt Infiltration

TiC/Ni_3Al composites have been prepared using upward infiltration method. The densification was performed by both Ni_3Al melt filling and TiC sintering during the infiltration. The dissolution of TiC in liquid Ni_3Al has been evidenced by finding Ni_3(Al,Ti)C after fast cooling in the TiC/Ni_3Al composites. The dissolution may be responsible for the infiltration and sintering. Compared with downward infiltration, the upward infiltration brought about higher strength and fracture toughness and shorter infiltration time. TiC/20 vol. pct Ni_3Al composite processed by upward infiltration had a flexural strength of 1476 MPa with a statistic Weibull modulus of 20.2 and a fracture toughness of 20.4 MPa . Better mechanical properties may be attributed to melt unidirectional movement in upward infiltration.

Fabrication and mechanical properties of Ti_(2)AlC/TiAl composites with co-continuous network structure

Ti_(2)AlC/TiAl composites with different volume fractions were prepared by hot pressing technology,and their reinforced structural characteristics and mechanical properties were evaluated.The results showed that when the reinforced phase volume fraction of Ti_(2)AlC was 20%,three-dimensional interpenetrating network structures were formed in the composites.Above 20%,Ti_(2)AlC phase in the composites accumulated and grew to form thick skeletal networks.The microplastic deformation behavior of Ti_(2)AlC phase,such as kink band and delamination,improved the fracture toughness of the composites.Comparative analysis indicated that the uniform and small interconnecting network structures could further reinforce the composites.The bending strengths of composites prepared with 20 vol.%Ti_(2)AlC reached(900.9±45.0)MPa,which was 25.5% higher than that of TiAl matrix.In general,the co-continuous Ti_(2)AlC/TiAl composite with excellent mechanical properties can be prepared by powder metallurgy method.

Improving Densification and Mechanical Properties of FeAl/TiC Composites by Addition of Ni

FeAl/TiC composites were fabricated by hot pressing blended elemental powders. The effects of Ni-doping on thedensification and mechanical properties of the composites were studied. Results show that the density of the composites decreases with the content of TiC increasing, and the addition of Ni significantly improves the densificationprocess by enhancing mass transfer in the bonding phase. The mechanical properties of the composites are closelyrelated with their porosity. Besides increasing the density of the composites, the addition of Ni improves the mechanical properties by other three effects: solution-strengthening the bonding phase, strengthening the FeAI-TiC interfaceand increasing ductile fracture in FeAl phase.

Effect of rare earth La_2O_3 on the microstructure and mechanical properties of TiC/W composites

In this study, La2O3 was investigated as an additive to TiC/W composites. The composites were prepared by vacuum hot pressing, and the microstructure and mechanical properties of the composites were investigated. Experimental results show that the grain size of the TiC/W composites is reduced by TiC particles. When 0.5 wt.% La2O3 is added to the composites, the grain size is reduced further. According to TEM analysis, La2O3 can alleviate the aggregation of TiC particles. With La2O3 addition, the relative density of the TiC/W composites can be improved from 95.1% to 96.5%. The hardness and elastic modulus of the TiC/W ＋ 0.5 wt.% La2O3 composite are little improved, but the flexural strength and the fracture toughness increase to 796 MPa and 10.07 MPa·m^1/2 respectively, which are higher than those of the TiC/W composites.

Friction behavior of Ti-30Fe composites strengthened by TiC particles

Ti-Fe-x TiC(x=0, 3, 6, 9, wt.%) composites were fabricated through low temperature ball milling of Ti, Fe and TiC powders, followed by spark plasma sintering. The results show that β-Ti, β-Ti-Fe, η-Ti4 Fe2 O0.4 and TiC particles can be found in the composites. The microstructure can be obviously refined with increasing the content of TiC particles. The coefficient of friction(COF) decreases and the hardness increases with increasing the content of TiC particles. The adhesive wear is the dominant wear mechanism of all the Ti-Fe-x TiC composites. The Ti-Fe-6 TiC composite shows the best wear resistance, owing to the small size and high content of TiC particle as well as relatively fine microstructure. The wear rate of the Ti-Fe-6 TiC composite is as low as 1.869× 10-5 mm3/(N·m) and the COF is only 0.64. Therefore, TiC particle reinforced Ti-Fe based composites may be utilized as potential wear resistant materials.

Prediction of influence of process parameters on tensile strength of AA6061/TiC aluminum matrix composites produced using stir casting

Stir casting was used to produce AA6061/15%TiC （mass fraction） aluminum matrix composites （AMCs）. An empirical relationship was developed to predict the effect of stir casting parameters on the ultimate tensile strength （UTS） of AA6061/TiC AMCs. A central composite rotatable design consisting of four factors and five levels was used to minimize the number of experiments, i.e., castings. The factors considered were stirring speed, stirring time, blade angle and casting temperature. The effect of those factors on the UTS of AA6061/TiC AMCs was derived using the developed empirical relationship and elucidated using microstructural characterization. Each factor significantly influenced the UTS. The variation in the UTS was attributed to porosity content, cluster formation, segregation of TiC particles at the grain boundaries and homogenous distribution in the aluminum matrix.