基体物相特性会对涂层硬质合金整体的力学性能产生重要影响。制备了具有不同WC晶粒度和Co含量的WC-Co系列硬质合金,采用直流磁控溅射技术在其表面沉积同种Ti0.94Si0.06N/Ti Al Si N/Al0.52Ti0.48N涂层。结果表明,随WC-Co硬质合金基体WC...基体物相特性会对涂层硬质合金整体的力学性能产生重要影响。制备了具有不同WC晶粒度和Co含量的WC-Co系列硬质合金,采用直流磁控溅射技术在其表面沉积同种Ti0.94Si0.06N/Ti Al Si N/Al0.52Ti0.48N涂层。结果表明,随WC-Co硬质合金基体WC晶粒度(1.2~0.4μm)的降低或Co含量(12Co~3Co)的减少,涂层与基体完全剥离时的临界载荷LC2逐渐增大。LC2与基体硬度HS或弹性模量ES之间在数值上具有较好的线性正相关性。涂层首次剥离时的临界载荷LC1能反映涂层的内聚失效抗力。适当的WC晶粒度和Co含量(超细晶10Co)能避免涂层产生较早的内聚失效或界面失效,有利于LC1和LC2的同步改善。展开更多
在相同材质刀片基体上分别涂覆不同种类的PVD涂层制成试验刀片。采用光学显微镜、扫描电子显微镜SEM及能谱仪EDS等对刀片涂层进行对比分析,用试验刀片分别对2Cr13不锈钢进行高速干式铣削试验,分析各涂层对刀片磨损形貌及其损坏机理的影...在相同材质刀片基体上分别涂覆不同种类的PVD涂层制成试验刀片。采用光学显微镜、扫描电子显微镜SEM及能谱仪EDS等对刀片涂层进行对比分析,用试验刀片分别对2Cr13不锈钢进行高速干式铣削试验,分析各涂层对刀片磨损形貌及其损坏机理的影响,对比各刀片的切削寿命,以优选出最佳涂层。分析结果表明,未涂层的刀片寿命最低,Ti Si N/Ti Al N涂层为最佳涂层,Ti Al Si N涂层刀片高温性能较好,双层结构Al Ti N涂层较Ti Al Cr N涂层和单层Al Ti N涂层表现出更好的耐磨性和高温性能。展开更多
Machining,especially dry machining of titanium alloys,has been one of the most significant challenges for carbide cutting tools.In this study,aluminum-rich AlTiN coating,as well as TiAlSiN nanocomposite coating,were s...Machining,especially dry machining of titanium alloys,has been one of the most significant challenges for carbide cutting tools.In this study,aluminum-rich AlTiN coating,as well as TiAlSiN nanocomposite coating,were successfully employed for dry milling of Ti-6 A1-4 V alloy with high efficiency and long tool life.At the cutting speeds of 150 m/min and 200 m/min,the tool life of the TiAlSiN-coated tool exceeds that of AlTiN-coated tool by 32 and 66%,respectively.The wear modes for both coated tools include the uniform flank wear,smooth wear,chipping,coating and substrate flaking,crater and notch wear,and the wear mechanisms include adhesion,diffusion,oxidation and crack.Among them,the wear mechanism is dominated by the adhesion and oxidation wear.As compared with AlTiN coating,TiAlSiN coating exhibits better mechanical properties and oxidation resistance,which contribute to a better cutting performance,fewer thermal cracks and smaller and uniform workpiece chips during the dry milling of Ti-6 A1-4 V alloy.展开更多
文摘基体物相特性会对涂层硬质合金整体的力学性能产生重要影响。制备了具有不同WC晶粒度和Co含量的WC-Co系列硬质合金,采用直流磁控溅射技术在其表面沉积同种Ti0.94Si0.06N/Ti Al Si N/Al0.52Ti0.48N涂层。结果表明,随WC-Co硬质合金基体WC晶粒度(1.2~0.4μm)的降低或Co含量(12Co~3Co)的减少,涂层与基体完全剥离时的临界载荷LC2逐渐增大。LC2与基体硬度HS或弹性模量ES之间在数值上具有较好的线性正相关性。涂层首次剥离时的临界载荷LC1能反映涂层的内聚失效抗力。适当的WC晶粒度和Co含量(超细晶10Co)能避免涂层产生较早的内聚失效或界面失效,有利于LC1和LC2的同步改善。
文摘在相同材质刀片基体上分别涂覆不同种类的PVD涂层制成试验刀片。采用光学显微镜、扫描电子显微镜SEM及能谱仪EDS等对刀片涂层进行对比分析,用试验刀片分别对2Cr13不锈钢进行高速干式铣削试验,分析各涂层对刀片磨损形貌及其损坏机理的影响,对比各刀片的切削寿命,以优选出最佳涂层。分析结果表明,未涂层的刀片寿命最低,Ti Si N/Ti Al N涂层为最佳涂层,Ti Al Si N涂层刀片高温性能较好,双层结构Al Ti N涂层较Ti Al Cr N涂层和单层Al Ti N涂层表现出更好的耐磨性和高温性能。
基金financially supported by the Science and Technology Planning Project of Guangdong Province, China (Grant No. 2017B090911006)the Science and Technology Project of Heyuan City, Guangdong (Grant No. HEKE000781).
文摘Machining,especially dry machining of titanium alloys,has been one of the most significant challenges for carbide cutting tools.In this study,aluminum-rich AlTiN coating,as well as TiAlSiN nanocomposite coating,were successfully employed for dry milling of Ti-6 A1-4 V alloy with high efficiency and long tool life.At the cutting speeds of 150 m/min and 200 m/min,the tool life of the TiAlSiN-coated tool exceeds that of AlTiN-coated tool by 32 and 66%,respectively.The wear modes for both coated tools include the uniform flank wear,smooth wear,chipping,coating and substrate flaking,crater and notch wear,and the wear mechanisms include adhesion,diffusion,oxidation and crack.Among them,the wear mechanism is dominated by the adhesion and oxidation wear.As compared with AlTiN coating,TiAlSiN coating exhibits better mechanical properties and oxidation resistance,which contribute to a better cutting performance,fewer thermal cracks and smaller and uniform workpiece chips during the dry milling of Ti-6 A1-4 V alloy.
