An Integrated Scheduling Algorithm for the Same Equipment Process Sequencing Based on the Root-Subtree Vertical and Horizontal Pre-Scheduling

Given the existing integrated scheduling algorithms,all processes are ordered and scheduled overall,and these algorithms ignore the influence of the vertical and horizontal characteristics of the product process tree on the product scheduling effect.This paper presents an integrated scheduling algorithm for the same equipment process sequencing based on the Root-Subtree horizontal and vertical pre-scheduling to solve the above problem.Firstly,the tree decomposition method is used to extract the root node to split the process tree into several Root-Subtrees,and the Root-Subtree priority is set from large to small through the optimal completion time of vertical and horizontal pre-scheduling.All Root-Subtree processes on the same equipment are sorted into the stack according to the equipment process pre-start time,and the stack-top processes are combined with the schedulable process set to schedule and dispatch the stack.The start processing time of each process is determined according to the dynamic start processing time strategy of the equipment process,to complete the fusion operation of the Root-Subtree processes under the constraints of the vertical process tree and the horizontal equipment.Then,the root node is retrieved to form a substantial scheduling scheme,which realizes scheduling optimization by mining the vertical and horizontal characteristics of the process tree.Verification by examples shows that,compared with the traditional integrated scheduling algorithms that sort the scheduling processes as an overall,the integrated scheduling algorithmin this paper is better.The proposed algorithmenhances the process scheduling compactness,reduces the length of the idle time of the processing equipment,and optimizes the production scheduling target,which is of universal significance to solve the integrated scheduling problem.

Equipment selection knowledge base system for industrial styrene process

Equipment selection for industrial process usually requires the extensive participation of industrial experts and technologists, which causes a serious waste of resources. This work presents an equipment selection knowledge base system for industrial styrene process(S-ESKBS) based on the ontology technology. This structure includes a low-level knowledge base and a top-level interactive application. As the core part of the S-ESKBS, the low-level knowledge base consists of the equipment selection ontology library, equipment selection rule set and Pellet inference engine. The top-level interactive application is implemented using S-ESKBS, including the parsing storage layer, inference query layer and client application layer. Case studies for the industrial styrene process equipment selection of an analytical column and an alkylation reactor are demonstrated to show the characteristics and implementability of the S-ESKBS.

Independent integration practice on revamping 4200/3500 mm medium and heavy plate rolling mill of Bayi Steel in terms of process and make-up equipment

This study systematically reviews and summarizes relocation and revamping project of medium and heavy plate rolling mill in Bayi Steel.After detailed analysis was made on the main deficiency and problems of the original production line of Pudong Steel,systematical integration and improvement for the process and equipment were carried out accordingly.Through innovative practice of integration,Baosteel Engineering has greatly improved the technical process and equipment make-up,as well as the grades and quality of the products.The original man-operating line is redesigned into an automatic system controlled by Level 2 computer,reaching the advanced technical level of home-made medium and heavy plate production line in recent years.The project is constructed in two phases;The original product mix of Pudong Steel is maintained as much as possible in Phase I.After 3 500 mm single stand finishing mill is put into operation, capacity of hot- rolling medium and heavy plate reaches 650 000 t/a,with the maximum thickness at 40 mm.Equipment or facilities are reserved for production of pipeline steel and other grades.Pipeline steel, vessel plate,wind power plate and other TMCP and heat treatment products are projected in PhaseⅡ.After 4 200 mm roughing mill and its matched facilities are put into operation,capacity of hot-rolling medium and heavy plate will reach 120 000 t/a,with the maximum thickness at 80 mm.Through the optimization of process equipment and its function,the relocated medium and heavy plate mill production line has reached advanced level among similar domestic mills.The prominent achievements of the project are the revamping of thickness control system of the finishing mill and the newly installed shape control system.Automation control of the whole line is realized.

Acoustic Characteristics Analysis of Industrial Premises with Process Equipment

Process equipment placing in industrial premises leads to essential change of room acoustic characteristics: mean length of sound rays’ free runs, reverberation time and mean absorption factor in a room. The changes influence distribution of the reflected sound energy in premise volume. Failure to take account of the given circumstance results in errors at definition of sound pressure levels and an estimation of efficiency of building-acoustic measures of noise abatement. In the paper the results of computer modeling of acoustic processes in premises with the process equipment are considered and influence of the equipment on a sound absorption indoors is analyzed. The computer simulation is carried out on the basis of the ray tracing method with taking into account rays’ energy distribution in a room. It is shown that such approach allows determining objectively the integral acoustic characteristics of industrial premises, takes into account influencing to them the room parameters, the presence and scattering characteristics of the equipment and makes more accurate the equations putting into engineering practice.

Research on Storage Capacity of Compressed Air Pumped Hydro Energy Storage Equipment

Compressed air pumped hydro energy storage equipment combines compressed air energy storage technology and pumped storage technology. The water is pumped to a vessel to compress air for energy storage, and the compressed air expanses pushing water to drive the hydro turbine for power generation. The novel storage equipment saves natural gas resources, reduces carbon emission, and improves the controllability and reliability. The principle of compressed air pumped hydro energy storage is introduced and its mathematical model is built. The storage and generation process of the novel equipment is analyzed using the model. The calculation formula of the storage power is deduced in theory in different situations of isothermal and adiabatic compression. The optimal storage scheme is given when the capacity and withstand pressure of the vessel is definitive, and the max available capacity and the equipment utilization efficiency evaluation of the scheme is given.

Optimization of dynamic sequential test strategy for equipment health management

Testing is the premise and foundation of realizing equipment health management （EHM）. To address the problem that the static periodic test strategy may cause deficient test or excessive test, a dynamic sequential test strategy （DSTS） for EHM is presented. Considering the situation that equipment health state is not completely observable in reality, a DSTS optimization method based on partially observable semi-Markov decision pro- cess （POSMDP） is proposed. Firstly, an equipment health state degradation model is constructed by Markov process, and the control limit maintenance policy is also introduced. Secondly, POSMDP is formulated in great detail. And then, POSMDP is converted to completely observable belief semi-Markov decision process （BSMDP） through belief state. The optimal equation and the corresponding optimal DSTS, which minimize the long-run ex- pected average cost per unit time, are obtained with BSMDP. The results of application in complex equipment show that the proposed DSTS is feasible and effective.

A REPLACEMENT MODEL FOR QUEUEING SYSTEM WITH REPAIRABLE ELECTRICAL EQUIPMENT OF AUTOMATIC STEEL ROLLING

The optimal replacement model for the repairable queueing system con-sisting of single electrical equipment of automatic steel rolling is studied. Assumingthat the equipment after repair is not “as goed as new” , by using geometric pro-cess, we take the n

ANALYSIS OF A TOW－SUPPLEMENTAL EQUIPMENT COLD STANDBY REPAIRABLE SYSTEM ON LARGE POWER STATION

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On-line monitoring of insulation quality of high voltage electric power equipment

Discusses on-line monitoring of electric parameters, such as dielectric loss, divulging current, equivalent capacitance and running voltage, and presents an on-line monitoring system of insulation quality, based on monitoring divulging current and dielectric loss of high voltage equipment, and its advantages, such as helping people to discover the hidden problems in a timely manner, to reduce power cut and overhaul and to improve security of power supply.

Processing of Liaohe Highly Sour Crude

In order to solve the problems related with processing low-quality Liaohe highly sour crude, the Liaohe Petrochemical Company has explored the possibility in optimizing the processing of highly sour crude by adopting different process schemes depending upon the properties of the highly sour crude. The Liaohe naphthenic-base crude oil with low freezing point is earmarked for manufacture of naphthenic lube oils and heavy traffic paving asphalt, while the extra-heavy Liaohe crude with high acid number is routed directly to delayed coking unit coupled with corresponding corrosion preventing measures, resulting in tackling the problem of equipment corrosion arising from refining of Liaohe highly sour crude to obtain light distillates from Liaohe heavy crude through a short process scheme.

The integrated monitoring system for running parameters of key mining equipment based on condition monitoring technology

An integrated monitoring system for running parameters of key mining equipmenton the basis of condition monitoring technology and modern communication networktechnology was developed.The system consists of a client computer with functions ofsignal acquisition and processing, and a host computer in the central control room.Thesignal acquisition module of the client computer can collect the running parameters fromvarious monitoring terminals in real-time.The DSP high-speed data processing system ofthe main control module can quickly achieve the numerical calculation for the collectedsignal.The signal modulation and signal demodulation are completed by the frequencyshift keying circuit and phase-locked loop frequency circuit, respectively.Finally, the signalis sent to the host computer for logic estimation and diagnostic analysis using the networkcommunication technology, which is helpful for technicians and managers to control therunning state of equipment.

Present Situation and Developing Trend on Laser Processing Industry in China

Developing trend and present situation on laser processing industry in China are mainly reviewed.The market analysis on laser processing systems are given,some new and rapidly developed laser processing systems are introduced.Finally,the paper also introduces some new kinds of laser systems and equipment.

Development of in-situ testing equipment of rock and soil thermophysical properties

A mobile in-situ testing equipment used to detect geotechnical thermophysical properties was developed.The equipment is composed of a heat pump,frequency pumps,an electric tee joint regulator valve,some sensors,an electric control system,data acquisition and control system,which can do tests under the condition of extracting and storing subsurface heat.Applying the line source and the cylinder source heat transfer model,and combining the parameters estimation,the average thermophysical property parameters of rock and soil will be calculated,which provides the basis for designing the ground source heat pump systems.

融合设备状态和产品要求的电解铜箔制造工艺参数优化

针对当前电解铜箔制造工艺参数的优化仅考虑产品要求的问题,提出了一种融合设备状态和产品要求的电解铜箔制造工艺参数优化方法。首先,为辨识铜箔制造中工艺、设备与产品参数之间的非线性关系,建立了基于神经网络的“工艺-设备”与产品参数的映射模型,并通过构建当前生产模式与历史生产模式的相似性度量方法,确定当前工艺参数的优化初始点;然后,基于所建立的映射模型、设备状态和产品要求构建多目标约束函数,并利用遗传算法优化工艺参数,获得同时满足设备状态和产品要求的最佳工艺参数。企业的生产验证表明:相较于仅考虑产品要求的工艺优化方法,所提方法优化后的工艺参数能在相同的设备状态下获得质量更好的产品,在常温/高温抗拉强度、常温/高温延伸率和树脂剥离强度这5项关键指标上,分别提升了6.1 MPa、6.1 MPa、1.9%、0.7%和0.22 N/mm,生箔制备和表面处理的生产效率也提高了2.65%和7.5%,能够有效保证并提高铜箔的质量和生产效益。

基于AHP-FCE的舰炮装备维修保障能力评估

良好的维修保障能力是舰炮装备保持战斗力的前提,不同单位的维修保障能力存在一定的差异,为了合理反映不同指标因素对于维修保障能力的影响,评估不同单位在装备维修保障过程中的维修能力,运用德尔菲法结合专家意见构建装备基地级修理情况下的各保障单位维修能力评价体系,运用层次分析法(AHP)确定各指标因素权重,运用模糊综合评价法(FCE)对各保障单位的维修能力进行综合评价。案例分析结果表明该方法思路清晰,计算简便,评价方法客观有效;对于检验不同维修保障单位的能力、指导军民融合维修保障体系建设,客观与科学选择维修保障单位具有重要意义。

践行党的二十大精神 重塑传统特色国家一流专业

以党的二十大精神为指引,全面剖析河南工业大学传统优势专业过程装备与控制工程专业发展历程、发展现状、目前面临的机遇和挑战。结合专业目前存在的机遇和挑战,提出专业未来建设的具体思路、举措和核心问题,以期在党的二十大精神的指引下、重塑传统特色国家一流过程装备与控制工程专业,紧跟当前科技发展步伐,调整优化专业发展目标,引领粮机装备的持续发展,为国家粮食安全作出新的贡献。

《过程工艺及设备》课程思政教学模式与方法的实践研究

《过程工艺及设备》是针对资源循环科学与工程专业本科生开设的一门重要的、实用的专业必修课。本文以资源循环科学与工程专业核心课《过程工艺及设备》为对象开展课程思政教学改革实践,从教学现状分析、课程思政教学目标制定、课程思政教学改革方法实施和课程思政教学评价体系构建等方面对专业核心课课程思政教学改革进行探讨。对专业课开展思政教育的意义及如何将思政元素引入课程教学环节进行了初步探索,提出实际授课过程中将思政元素有机融合进专业课程教学的相关途径,旨在培养学生的专业能力,提升其综合素质,培养学生成为社会主义建设者和接班人。

原子层制造的研究现状与科学挑战

原子层制造是指加工精度达到原子层量级的可控制造技术,包括原子层去除、添加、迁移等。针对信息、能源、航空航天等领域核心零部件超高性能构建的发展需求,通过原子层可控去除制造全频段原子级精度无损表面,并结合原子层增材制造原子级新结构,有望实现特殊功能的有效创成,保证超高性能的安全可靠。另外,后摩尔时代先进芯片的制造工艺将迈入亚纳米物理极限,原子层制造需求贯穿芯片制造工艺的全流程。本文阐述了原子层制造技术的发展需求与研究进展,围绕原子层抛光、原子层沉积/刻蚀、原子层损伤控制、原子层工艺与装备等领域,梳理了原子层制造的发展方向及研究目标,凝练了原子层制造领域未来的关键科学问题及面临的挑战,探讨了前沿研究方向和发展战略。