Aerodynamic design of transonic fan/compressor by 3D viscous RNS combined with genetic algorithms

This paper presents an aerodynamic design of a small transonic fan by 3D viscous RNS solver combined with genetic algorithms.The aerodynamic design system based on the 3D viscous RNS solver reduces the dependency on the design experience for designers.Furthermore the optimum with genetic algorithms is an effective method for improving the transonic fan performance as a part of the design system.The design result showed that the transonic fan designed by this method reaches the design requirement even with more efficiency value.

Coupled Fluid-structure Flutter Analysis of a Transonic Fan

A coupled fluid-structure method is developed for flutter analysis of blade vibrations in turbomachinery. The approach is based on the time domain solution of the fluid-structure interaction in which the aerodynamic and structural equations are marched simultaneously in time. The three-dimensional （3D） unsteady Reynolds average Navier-Stokes （RANS） equations are solved with a multiblock finite volume scheme on dynamic deforming grids to evaluate the aerodynamic force. Dual time-stepping technique and an efficient implicit scheme with multigrid are employed to march the solution in time. The blade vibration is modeled with an aeroelasticity model in which blade motion is computed by linear combination of responses of each mode under unsteady loads. The code is validated in prediction of the unsteady flow flutter behavior of an oscillating cascade and is applied to flutter analysis of a transonic fan at the design speed.

Experimental Study of Bowed-twisted Stators in an Axial Transonic Fan Stage

Bowed-twisted stators with large camber angles have been developed to replace the conventional tandem stators in an axial transonic fan stage working at high subsonic speeds. Experimental study is carried out on both stages with tandem stators and with bowed-twisted stators. Compared to the tandem stators, the bowed-twisted stators change the distribution of the low-energy fluid and the potential high-energy fluid at the compressor outlets, reduce the endwall loss significantly, improve the aerody- namic matching of rotors and stators, and eventually increase the fan stage performances. The aerodynamic performances of the fan stage at different operating points are compared and contrasted. The results show that the transonic fan stage with bowed-twisted stators has better aerodynamic performances. It is thus suggested that the bowed-twisted stators with large camber angles be popularized into the high-loaded transonic fan designs.

Numerical evaluation of tandem rotor for highly loaded transonic fan

Transonic tandem rotor was designed for highly loaded fan at a corrected tip speed of 381 m/s and another conventional rotor was designed as a baseline to evaluate the loading superiority of tandem rotor with three-dimensional(3-D) numerical simulation.The aft blade solidity and its impact on total loading level were studied in depth.The result indicates that tandem rotor has potential to achieve higher loading level and attain favorable aerodynamic performance in a wide range of loading coefficient 0.55~0.68,comparing with the conventional rotor which produced a total pressure ratio of 2.0 and loading coefficient of 0.42.

Aero-Acoustics of Modern Transonic Fans—— Fan Noise Reduction from Its Sources

The noise of aerodynamics nature from modern transonic fan is examined from its sources with the perspective of noise reduction through aero-acoustics design using advanced Computational Fluid Dynamics (CFD) tools. In particular the problems associated with the forward propagating noise in the front is addressed. It is identified that the shock wave spillage from the leading edge near the fan tip is the main source of the tone noise. Two different approaches have been studied to reduce the forward arc tone noise and two state-of-art transonic fans are designed using the strategies developed. The following rig tests show that while the fans exhibit other noise problems, the primary goals of noise reduction have been achieved through both fans and the novel noise reduction concept vindicated.

Optimum design of camber line shape in a transonic axial fan cascade with splitter

Genetic algorithms and artificial neural networks method were adopted to optimize the camber line shape of splitter cascade in a transonic axial fan. For a certain type of transonic axial fan, the isentropie efficiency was improved by 0. 6% with the modification of splitter cascade rotor. Numerical simulation studies show that the curvature of the optimum splitter cascade with larger suction side is increased, the static pressure gradient is reduced, the process of flow expansion on suction surface is controlled and the separation near hub is eliminated by changing the shock wave structure. The efficiency near hub is improved by 1.3%.

Effects of circumferential configuration concerning splitter blade on the aerodynamic performance in a transonic axial fan

For a certain type of transonic axial fan, the flow field of a fan rotor with splitter blade was computed by numerical simulation, and the shape of the rotor was modified. The effects of different circumferential distributions concerning the splitter cascades upon the aerodynamic performance were investigated. The studies show that the optimum splitter cascade is not very close to the suction side of main blade. The load between the main blade and the splitter blade can be soundly distributed in terms of the adjustment of circumferential position of the splitter blade. The best aerodynamic performance can be successfully obtained according to the optimum shape of the expanding fluid channel reasonably formed by the splitter blade and the main blade.

Comparison of Flow Mechanism of Blade Sweep between a Transonic Single Rotor and a Rotor in Stage Environment

In order to reveal the different effect mechanisms of blade sweep on the aerodynamic performance when a transonic rotor operates alone or in fan stage environment,two series of forward and backward swept rotors were designed and utilized in the first stage of the dual-stage NASA CR-120859 fan.Results show that,the influence of sweep on the single rotor and the whole stage is different,indicating swept designs for rotor alone may not be suitable for the stage operations.The distinct effect of sweep is account for the difference of the flow field characteristic and stall mechanism of the single rotor and the rotor in the stage environment.The single rotor is tip limited and its stall mechanism is shock/tip leakage vortex(TLV)interaction,whereas the fan stage is hub limited and its stall mechanism is the severe corner separation at stage hub region.For the single rotor,forward sweep increases the stall margin(SM)for all sweep schemes,while backward sweep reduces it in general.For the fan stage,however,backward swept rotor significantly increases stall margin and the stall mechanism is changed to shock/TLV interaction.On the contrary,forward sweep reduces stall margin in general.The flow mechanism is that forward sweep reduces blade loading at tip region near leading edge(LE)and causes the shock to move downstream.Both the variations improve flow field at tip region,while backward sweep exerts an opposite effect.At hub region,backward sweep reduces radial flow tendency by varying radial pressure gradient,causing reduction of corner separation at rotor hub,while forward sweep enhances corner separation.Moreover,with increasing of swept height and swept angle,the chock mass flow,peak efficiency and total pressure ratio of forward sweep are reduced in general,while an opposite effect can be found for backward sweep.