Real-Time Co-optimization of Gear Shifting and Engine Torque for Predictive Cruise Control of Heavy-Duty Trucks

Fuel consumption is one of the main concerns for heavy-duty trucks.Predictive cruise control(PCC)provides an intriguing opportunity to reduce fuel consumption by using the upcoming road information.In this study,a real-time implementable PCC,which simultaneously optimizes engine torque and gear shifting,is proposed for heavy-duty trucks.To minimize fuel consumption,the problem of the PCC is formulated as a nonlinear model predictive control(MPC),in which the upcoming road elevation information is used.Finding the solution of the nonlinear MPC is time consuming;thus,a real-time implementable solver is developed based on Pontryagin’s maximum principle and indirect shooting method.Dynamic programming(DP)algorithm,as a global optimization algorithm,is used as a performance benchmark for the proposed solver.Simulation,hardware-in-the-loop and real-truck experiments are conducted to verify the performance of the proposed controller.The results demonstrate that the MPC-based solution performs nearly as well as the DP-based solution,with less than 1%deviation for testing roads.Moreover,the proposed co-optimization controller is implementable in a real-truck,and the proposed MPC-based PCC algorithm achieves a fuel-saving rate of 7.9%without compromising the truck’s travel time.

Application of Connected Truck Data to Evaluate Spatiotemporal Impact of Rest Area Closures on Ramp Parking

Ensuring adequate access to truck parking is critical to the safe and efficient movement of freight traffic. There are strict federal guidelines for commercial truck driver rest periods. Rest areas and private truck stops are the only places for the trucks to stop legally and safely. In locations without sufficient parking areas, trucks often park on interstate ramps, which create safety risks for other interstate motorists. Historically, agencies have employed costly and time intensive manual counting methods, camera surveillance, and driver surveys to assess truck parking. Connected truck data, available in near real-time, offers an efficient alternative to practitioners to assess truck parking patterns and identify areas where there may be insufficient safe parking spaces. This paper presents a case study of interstate I-70 in east central Indiana and documents the observed spatiotemporal impacts of a rest area closure on truck parking on nearby interstate ramps. Results showed that there was a 28% increase in parking on ramps during the rest area closure. Analysis also found that ramps closest to the rest area were most impacted by the closure, seeing a rise in truck parking sessions as high as 2.7 times. Parking duration on the ramps during rest area closure also increased drastically. Although it was expected that this would result in increased parking by trucks on adjacent ramps, this before, during, after scenario provided an ideal scenario to evaluate the robustness of these techniques to assess changing parking characteristics of long-haul commercial trucks. The data analytics and visualization tools presented in this study are scalable nationwide and will aid stakeholders in informed data-driven decision making when allocating resources towards improving the nations commercial vehicle parking infrastructure.

A comparative study on kinetics and dynamics of two dump truck lifting mechanisms using MATLAB simscape

In this paper,two lifting mechanism models with opposing placements,which use the same hydraulic hoist model and have the same angle of 50°,have been developed.The mechanical and hydraulic simulation models are established using MATLAB Simscape to analyze their kinetics and dynamics in the lifting and holding stages.The simulation findings are compared to the analytical calculation results in the steady state,and both methods show good agreement.In the early lifting stage,Model 1 produces greater force and discharges goods in the container faster than Model 2.Meanwhile,Model 2 reaches a higher force and ejects goods from the container cleaner than its counterpart at the end lifting stage.The established simulation models can consider the effects of dynamic loads due to inertial moments and forces generated during the system operation.It is crucial in studying,designing,and optimizing the structure of hydraulic-mechanical systems.

A human-sensitive frequency band vibration isolator for heavy-duty truck seats

In this study,a human-sensitive frequency band vibration isolator(HFBVI)with quasi-zero stiffness(QZS)characteristics for heavy-duty truck seats is designed to improve the comfort of heavy-duty truck drivers on uneven roads.First,the analytical expressions for the force and displacement of the HFBVI are derived with the Lagrange equation and d'Alembert's principle,and are validated through the prototype restoring force testing.Second,the harmonic balance method(HBM)is used to obtain the dynamic responses under harmonic excitation,and further the influence of pre-stretching on the dynamic characteristics and transmissibility is discussed.Finally,the experimental prototype of the HFBVI is fabricated,and vibration experiments are conducted under harmonic excitation to verify the vibration isolation performance(VIP)of the proposed vibration isolator.The experimental results indicate that the HFBVI can effectively suppress the frequency band(4-8 Hz)to which the human body is sensitive to vertical vibration.In addition,under real random road spectrum excitation,the HFBVI can achieve low-frequency vibration isolation close to 2 Hz,providing new prospects for ensuring the health of heavy-duty truck drivers.

A Predictive Energy Management Strategies for Mining Dump Trucks

The plug-in hybrid vehicles(PHEV)technology can effectively address the issues of poor dynamics and higher energy consumption commonly found in traditional mining dump trucks.Meanwhile,plug-in hybrid electric trucks can achieve excellent fuel economy through efficient energy management strategies(EMS).Therefore,a series hybrid system is constructed based on a 100-ton mining dump truck in this paper.And inspired by the dynamic programming(DP)algorithm,a predictive equivalent consumption minimization strategy(P-ECMS)based on the DP optimization result is proposed.Based on the optimal control manifold and the SOC reference trajectory obtained by the DP algorithm,the P-ECMS strategy performs real-time stage parameter optimization to obtain the optimal equivalent factor(EF).Finally,applying the equivalent consumption minimization strategy(ECMS)realizes real-time control.The simulation results show that the equivalent fuel consumption of the P-ECMS strategy under the experimentally collected mining cycle conditions is 150.8 L/100 km,which is 10.9%less than that of the common CDCS strategy(169.3 L/100 km),and achieves 99.47%of the fuel saving effect of the DP strategy(150 L/100 km).

Intermodal Competition: Cargo Airships versus Long-Haul Trucking for Perishable Commodities

Intermodal competition changes with changes in technology, economics, and environmental concerns. Trucks and airships are generally considered not to be competitors, but this depends on the distance of haul. The tonne-kilometer cost of trucking rises much more quickly with distance than it does the cost of a cargo airship. At some distance, the two modes are direct substitutes. The costs of the Mexico-Canada refrigerated truck supply chain are compared with the costs of a 100t-lift, electrically-powered airship. The flight characteristics of the Hindenburg Zeppelin are used as a model for a modern cargo airship. The supply chain cost of trucking tomatoes is used to test the theorical proposition. The cost difference works out to about US10￠/kg (5￠/lb) advantage for trucking Mexican tomatoes to Canada. However, this cost disadvantage of the airship could be made up by their vibrationless ride, better air circulation and one-day service versus four days by truck. This alternative form of transportation could have a positive impact on worldwide north-south distribution of food. Airships can overcome trade barriers and distance to open new markets for perishable food exports. In addition, they would reduce the carbon emissions of transport. Canada imports 160,000 refrigerated truckloads of fruits and vegetables by from the southern US and Mexico. With an average driving distance of 3,000 km, these trucks emit 606,000 MT of CO2 annually. Airships powered by hydrogen fuel cells would have zero-carbon emissions. Markets are not yet incorporating the environmental advantage of airships in any freight comparison, but inevitably this will be important.

Excessive Drowsiness among Truck Drivers in Benin in 2023: Associated Factors and Risk of Crashes Occurrence

Introduction: Over-drowsiness is a condition with serious consequences, including road accidents. The condition, however, is often ignored both by carers as well as victims themselves. The aim of the present study was to investigate the factors associated with excessive drowsiness in Cotonou, Benin 2023, along with its influence on the occurrence of crashes among truck drivers. Methods: This was a descriptive and analytical cross-sectional study, held from March 13 to April 10, 2023, focusing on large truck drivers over 18 years of age, selected by convenience from parking lots in and around the city of Cotonou. Data collected using questionnaires on socio-demographic and behavioral factors, sleeping habits and working conditions were processed using Stata 15.0 software. Excessive drowsiness was defined by a score above 10 on the Epworth scale. Associated factors were found by multiple logistic regression, at a threshold of 0.05. Results: Altogether 304 drivers, all male and aged 35.98 ± 8.42 years, were surveyed. The prevalence of excessive drowsiness was 29.2%. The associated factors identified were not practicing sport OR = 2.27, CI95% = [1.33;3.86], p = 0,002;sleep duration per working day OR = 1.82;CI95% = [1.06;3.11], p = 0,027 and average distance travelled per day OR = 3.40;CI95% = [1.53;7.56], p = 0,003. Excessive drowsiness was associated with a 1.73-fold increased risk of road accidents (CI95% [1.04;2.87];p = 0.03). Conclusion: Communicating excessive drowsiness and its associated factors to all the stakeholders in the haulage chain is essential to help prevent road accidents.

Quantifying the Impact of In-Cab Alerts on Truck Speed Reductions in Ohio

In-cab alerts warn commercial vehicle drivers of upcoming roadway incidents, slowdowns and work zone construction activities. This paper reports on a study evaluating the driver response to in-cab alerts in Ohio. Driver response was evaluated by measuring the statistical trends of vehicle speeds after the in-cab alerts were received. Vehicle speeds pre and post in-cab alert were collected over a 47 day period in the fall of 2023 for trucks traveling on interstate roadways in Ohio. Results show that approximately 22% of drivers receiving Dangerous Slowdown alerts had reduced their speeds by at least 5 mph 30 seconds after receiving such an alert. Segmenting this analysis by speed found that of vehicles traveling at or above 70 mph at the time of alerting, 26% reduced speeds by at least 5 mph. These speed reductions suggest drivers taking actional measures after receiving alerts. Future studies will involve further analysis on the impact of the types of alerts shown, roadway characteristics and overall traffic conditions on truck speeds passing through work zones.

Seroprevalence Survey of HIV and Hepatitis B Virus and Behavioral Characteristics among Heavy Truck Drivers along Port Sudan-Khartoum Highways

The prevalence of human immunodeficiency virus (AIDS) and hepatitis B virus among heavy truck drivers and their assistants has been well documented globally in correlation with their behavioral characteristics. The present study aimed to screen for human immunodeficiency virus (HIV), hepatitis B virus (HBV), and behavioral characteristics among heavy truck drivers in Port Sudan. A cross-sectional study was conducted on 274 heavy truck drivers and their assistants who used the highway Port Sudan-Khartoum in Port Sudan city during 2019-2021. Data on behavioral characteristics and substance use habits were collected using a structured questionnaire, and an ELISA test was used to screen for HIV and HBV infections in the study participants. The chi-square test, odds ratio, and confidence intervals were used to find the association between behavioral characteristics and seropositive HIV/HBV. Of the 274 enrolled participants, the seroprevalence rates of HIV were 2.7% and HBV was 23.7%. Ninety-four (34.3%) of them had a history of high-risk sexual behavior outside of marriage;only two (0.7%) used condoms;14.2% of participants reported alcohol use;and 1.1% reported drug use. Univariate analysis revealed that having a sex history outside of marriage with ≥1 sex partner and never using a condom with a spouse or casual partner were significant risk factors for HIV and HBV among drivers. Fortunately, we found that most of the drivers reported low alcohol and drug use. Concerning this study, the seroprevalence of HIV and HBV is highly associated with a history of having sex outside of marriage and sexual behavior among truck drivers and assistances. Additional studies are needed to further investigate other STIs and behavioral characteristics associated with factors in truck drivers/assistance in different truck stop regions in Sudan.

Reducing Electrical Consumption in Stationary Long-Haul Trucks

On average, long-haul trucks in the U.S. use approximately 667 million gallons of fuel each year just for idling. This idling primarily facilitates climate control operations during driver rest periods. To mitigate this, our study explored ways to diminish the electrical consumption of climate control systems in class 8 trucks through innovative load reduction technologies. We utilized the CoolCalc software, developed by the National Renewable Energy Laboratory (NREL), which integrates heat transfer principles with extensive weather data from across the U.S. to mimic the environmental conditions trucks face year-round. The analysis of the CoolCalc simulations was performed using MATLAB. We assessed the impact of various technologies, including white paint, advanced curtains, and Thinsulate insulation on reducing electrical demand compared to standard conditions. Our findings indicate that trucks operating in the eastern U.S. could see electrical load reductions of up to 40%, while those in the western regions could achieve reductions as high as 55%. Such significant decreases in energy consumption mean that a 10 kWh battery system could sufficiently manage the HVAC needs of these trucks throughout the year without idling. Given that many long-haul trucks are equipped with battery systems of around 800 Ah (9.6 kWh), implementing these advanced technologies could substantially curtail the necessity for idling to power air conditioning systems.

基于TruckSim矿用汽车转向工况侧倾运动特性分析

车辆发生转向时,由于离心力的作用而产生侧倾运动,空载高速转向时该部分作用将更为明显,进而影响车辆平稳运输。根据悬挂系统的特性差异,对所研究矿用汽车前后悬挂的侧倾中心和侧倾轴进行分析;基于以上分析,对转向时的侧倾运动进行分析,获取关键参数的变化模型;根据理论分析结果,基于Matlab/Simulink建立车辆转向工况表征侧倾运动的分析模型;根据悬挂特性和转向特性,分别建立分析模型,与车辆多体动力学模型联合,基于TruckSim建立整车转向特征分析模型;分析在固定转向盘稳态回转试验时,车辆的行驶轨迹;对空载高速转向工况下,车辆内外轮转角特征曲线,悬挂刚度、位移、侧倾刚度等参数变化进行分析;对比分析考虑转向侧倾与否的转角特征及偏差与理论分析之间的差异,以验证分析的可靠性。结果可知:车辆内外侧悬挂缸出现伸缩跳动,此时出现了附加转向效应叠加在车轮上;车轮需要较大的侧偏角,满足侧向力的需要;此时,整车的转向角关系不单单满足Ackerman定理,还增加了轮胎的侧偏角;未考虑转向侧倾时,转角偏差值随着转角的增加而不断增大,最大偏差达到了0.4223°,而考虑时,转角偏差的目标值为0.3618°。因此表明,所建立的分析模型具有较好的分析结果,能够更精确的反应车辆转向过程中,侧倾运动各部分参数的变化,为此类研究提供参考。

A Comparative Study on the Truck Frame Stiffness with Solid and Beam Element FEA Models

Truck frames should be designed and fabricated with enough rigidity to avoid excessive deflections. Finite element analysis (FEA) plays an important role in all stages of frame designs. While being accurate, 3D solid element FEA models are built upon frame configuration details which are not feasible in the preliminary design stage, partially because of limited available design data of frames and heavy computation costs. This research develops 1D beam element FEA models for simulating frame structures. In this paper, the CAD model of a truck frame is first created. The solid element FEA analysis, which is adopted as the baseline in this study, is subsequently conducted for the stiffness of the frame, Next, beam element FEA analysis is performed for validating the feasibility of the beam element FEA model by comparing the results from the solid and beam element FEA models. It is found that the beam element FEA model can predict the frame stiffness with acceptable accuracy and reduce the computation cost significantly.

Cycle Time Analysis of Open Pit Mining Dump Trucks

This study demonstrates a practical cycle time analysis of dump truck haulage system of “Ukhaa Khudag” open-pit coal mine located in Umnugobi Province, Mongolia. It examines the possibility of minimizing the cycle time of the haulage system as well as factors impacting the speed of the dump truck. The current study divides the open pit mine road for the dump trucks into five sections which are bench road, ramp, surface road, dump road uphill, and dump road. Meanwhile, it investigates the influence of the length, the grade, and the rolling resistance of the road section on the cycle time. The data is analyzed using mathematical regression methods via Microsoft Excel program. For each of the five road sections, we compare the statistical calculations of three regression models: linear, quadratic and exponential;thus, a total of thirty regression models are obtained in this research. Accordingly, the cycle time for each road section is predicted by the most accountable model. The loaded and empty direction of the movement is measured and calculated for each road section, and it appears that the difference between the calculated mean value and the actual cycle time of the models is 0.82 seconds with a relative error of 2.51 percent.

Design and Optimization of New Smoke Exhaust Pipe for Mining Trucks

In order to improve the maintenance efficiency,extend the use time,ensure that the exhaust emission meets the standard,forthe 830E truck heating bucket exhaust pipe design defects,the current single smoke exhaust system is transformed into atime period,convertible smoke exhaust system.After the transformation,it can not only realize the side row to prevent direct corrosion of the box bucket in summer,but also realize the heating of the box bucket at low temperature in winter to prevent snow and ice and frozen blocks from sticking to the box bucket and the materials transported.After the transformation can save a lot of manpower,material resources,financial resources,improve the service life.

Application of multinomial and ordinal logistic regressionto model injury severity of truck crashes, using violationand crash data

In 2016 alone, around 4000 people died in crashes involving trucks in the USA, with 21% of these fatalities involving only single-unit trucks. Much research has identified the underlying factors for truck crashes.However, few studies detected the factors unique to single and multiple crashes, and none have examined these underlying factors to severe truck crashes in conjunction with violation data. The current research assessed all of these factors using two approaches to improve truck safety.The first approach used ordinal logistic regression to investigate the contributory factors that increased the odds of severe single-truck and multiple-vehicle crashes, with involvement of at least one truck. The literature has indicated that past violations can be used to predict future violations and crashes. Therefore, the second approach used risky violations, related to truck crashes, to identify the contributory factors to the risky violations and truck crashes. Driver actions of failure to keep proper lane following too close and driving too fast for conditions accounted for about 40% of all the truck crashes. Therefore, the same violations as the aforementioned driver actions were included in the analysis. Based on ordinal logistic regression, the analysis for the first approach indicated that being under non-normal conditions at the time of crash, driving on dry-road condition and having a distraction in the cabin are some of the factors that increase the odds of severe single-truck crashes. On the other hand,speed compliance, alcohol involvement, and posted speed limits are some of the variables that impacted the severity of multiple-vehicle, truck-involved crashes. With the second approach, the violations related to risky driver actions,which were underlying causes of severe truck crashes, were identified and analysis was run to identify the groups at increased risk of truck-involved crashes. The results of violations indicated that being nonresident, driving offpeak hours, and driving on weekends could increase the risk of truck-involved crashes. This paper offers an insight into the capability of using violation data, in addition to crash data, in identification of possible countermeasures to reduce crash frequency.

Truck Cab Design： Perceptions of Women Truck Drivers

The trucking industry is a major force behind the United States （US） economy with approximately 750,000 interstate motor carriers. Trucks deliver 70% of all freight tonnage while 80% of U.S. communities receive goods exclusively by truck. The motor carrier industry provides jobs, generating significant income and tax revenue, representing approximately 5% of U.S. GDP （gross domestic product）. Despite one of every 13 people employed in a trucking-related job, there is a significant driver shortage. The ATA （American Trucking Associations） currently projects a shortage of 20,000 to 25,000 drivers in the for-hire truckload market. Women are well positioned to address this shortage. In 2011, women represented 7% of total employment in the U.S. trucking industry. The purpose of this study was to identify truck design needs for women truck drivers. This research is significant due to limited data sources about truck design needs for women drivers. This study also contributes to the body of knowledge about women in the trucking industry. In response, a 33-question survey was developed using QualtricsTM survey software. In April, 2012, an electronic survey was distributed to 663 Women in Trucking Association members over a two-week period with a response rate of 18%. Results were separated into quantitative and qualitative data and analyzed accordingly. Adjustability was a central issue facing women truck drivers. Recommendations for seat design, side mirrors, steps, handrails, hydraulic hood lifters, and steering consoles will be presented. Limitations of the study and recommendations for future research will be discussed.

基于TruckSim的半挂汽车列车转向特性的仿真分析

通过TruckSim软件建立半挂汽车列车整车仿真模型,分别改变半挂汽车列车参数对车辆进行稳态回转仿真试验,以研究不同结构参数对半挂汽车列车转向特性的影响。结果表明:适当的增加牵引车的质量、加长牵引车轴距、加长挂车车轴距牵引车前轴距离、降低挂车质量、缩短牵引车铰接点到前轴的距离,会增加不足转向特性的趋势。

基于Trucksim的整车动力性能仿真分析

利用Trucksim软件对某重型商用车进行建模及动力性能仿真,将仿真结果与理论计算值进行比较和分析。结果表明,采用Trucksim建模仿真得到的动力性指标结果均比理论计算结果更加准确。

Trucks at Roundabouts: A Synthesis Study

Roundabouts in United States and other countries have been proved to be very successful, effective, and a safe traffic control treatment. Roundabouts in the context of regularly expected truck configuration have also been successful for effective roundabout designs;however, there are always some site specific issues for trucks accommodation at roundabouts. Therefore, there is a great need for an informational guide in the form of synthesis report for roundabout designs specific to unique trucking traffic activity. While there are not significant literatures and studies in this subject, there are few studies/reports spread out which address various issues in this subject area. This study attempts to synthesize the research and knowledge of truck accommodation at roundabouts by synthesizing various research studies, reports, and articles;various subject areas such as roundabout designs for trucking activity, roundabout designs and accommodation strategies for specialized trucking activity such as oversized trucks, truck safety at roundabouts, and motor carrier perspective of trucking at roundabouts have been analyzed and relevant knowledge has been synthesized. This synthesis can be useful o researchers, designers, planners, and decision makers to determine effective ways to address specific trucking related issues at a roundabout.

Timber Trucking Characteristics in Greece

Wood transportation begins from the landing or the forest road where the processed wood assortments are placed, they are loaded on trucks and then transported to the wood-working industry and/or the consumption centers. Wood transportation in Greece is carried out, almost exclusively, by trucks. The aim of this study is to analyze the evolution of timber trucking in Greece through the analysis of wood transportation waybills. A total of 1,471 waybills have been collected and analyzed that cover the period 1981-2008 from nine of the most productive and representative forest districts in Greece, in terms of timber production. The final dataset included information on the type and technical characteristics of truck types, the transported wood quantities and haulage distances. Furthermore, data on the wood transportation cost for the year 2010 have been collected and analyzed. According to the results, the number of two-axle trucks that dominated in the 1980s is reducing rapidly, mostly to the benefit of larger three-axle and four-axle trucks. More than three quarters （77%） of wood transportation is conducted in the period June-October. Mean vehicle load per vehicle type differs between conifer and broadleaved species from 7.1% up to 23.9%. Transportation of stacked wood with semitrailers is conducted with overloaded trucks, which could entail serious problems for public safety and the condition of road network. New design standards will enhance serviceability of the wood transportation routes and environmental protection.