Control Strategies for Digital Twin Systems

With the continuous breakthrough in information technology and its integration into practical applications, industrial digital twins are expected to accelerate their development in the near future. This paper studies various control strategies for digital twin systems from the viewpoint of practical applications.To make full use of advantages of digital twins for control systems, an architecture of digital twin control systems, adaptive model tracking scheme, performance prediction scheme, performance retention scheme, and fault tolerant control scheme are proposed. Those schemes are detailed to deal with different issues on model tracking, performance prediction, performance retention, and fault tolerant control of digital twin systems. Also, the stability of digital twin control systems is analysed. The proposed schemes for digital twin control systems are illustrated by examples.

基于TwinCAT3的一种开源机器人控制系统设计

目前主流工业机器人为封闭式控制结构,存在不开源、二次开发难的问题,因此设计一种基于TwinCAT3(the windows control and automation technology)的跨平台、可移植性好的机器人控制系统架构。该架构包含视觉、运动控制和算法集成与仿真控制模块,采用倍福自动化设备规范(automation device specification,ADS)通信技术和实时工业以太网总线技术(ethernet for control automation technology,EtherCAT),建立以计算机(personal computer,PC)和倍福控制器为EtherCAT主站,控制多组从站执行器的一主多从工作模式。该模式结合离线与在线控制、集成数字孪生技术,完成虚拟样机与物理样机的联动;采用开源可扩展架构,便于视觉算法、智能算法等算法集成。经实验验证,此架构具有拓展性好、实时性强的特点。

Review of Field Weakening Control Strategies of Permanent Magnet Synchronous Motors

Due to high power density,high efficiency,and accurate control performance,permanent magnet synchronous motors(PMSMs)have been widely adopted in equipment manufacturing and energy transformation fields.To expand the speed range under finite DC-bus voltage,extensive research on field weakening(FW)control strategies has been conducted.This paper summarizes the major FW control strategies of PMSMs,which are categorized into calculation-based methods,voltage closed-loop control methods,and model predictive control related methods.The existing strategies are analyzed and compared according to performance,robustness,and execution difficulty,which can facilitate the implementation of FW control.

Dynamics and adaptive control of a dual-arm space robot with closed-loop constraints and uncertain inertial parameters

A dynamics-based adaptive control approach is proposed for a planar dual-arm space robot in the presence of closed-loop constraints and uncertain inertial parameters of the payload. The controller is capable of controlling the po- sition and attitude of both the satellite base and the payload grasped by the manipulator end effectors. The equations of motion in reduced-order form for the constrained system are derived by incorporating the constraint equations in terms of accelerations into Kane＇s equations of the unconstrained system. Model analysis shows that the resulting equations perfectly meet the requirement of adaptive controller design. Consequently, by using an indirect approach, an adaptive control scheme is proposed to accomplish position/attitude trajectory tracking control with the uncertain parameters be- ing estimated on-line. The actuator redundancy due to the closed-loop constraints is utilized to minimize a weighted norm of the joint torques. Global asymptotic stability is proven by using Lyapunov＇s method, and simulation results are also presented to demonstrate the effectiveness of the proposed approach.

Investigation into the Independent Metering Control Performance of a Twin Spools Valve with Switching Technology-controlled Pilot Stage

In hydraulic area,independent metering control(IMC)technology is an effective approach to improve system efficiency and control flexibility.In addition,digital hydraulic technology(DHT)has been verified as a reasonable method to optimize system dynamic performance.Integrating these two technologies into one component can combine their advantages together.However,few works focused on it.In this paper,a twin spools valve with switching technologycontrolled pilot stage(TSVSP)is presented,which applied DHT into its pilot stage while appending IMC into its main stage.Based on this prototype valve,a series of numerical and experiment analysis of its IMC performance with both simulated load and excavator boom cylinder are carried out.Results showed fast and robust performance of pressure and flow compound control with acceptable fluctuation phenomenon caused by switching technology.Rising time of flow response in excavator cylinder can be controlled within 200 ms,meanwhile,the recovery time of rod chamber pressure under suddenly changed condition is optimized within 250 ms.IMC system based on TSVSP can improve both dynamic performance and robust characteristics of the target actuator so it is practical in valve-cylinder system and can be applied in mobile machineries.

A closed-loop particle swarm optimizer for multivariable process controller design

Design of general multivariable process controllers is an attractive and practical alternative to optimizing design by evolutionary algorithms (EAs) since it can be formulated as an optimization problem. A closed-loop particle swarm optimization (CLPSO) algorithm is proposed by mapping PSO elements into the closed-loop system based on control theories. At each time step, a proportional integral (PI) controller is used to calculate an updated inertia weight for each particle in swarms from its last fitness. With this modification, limitations caused by a uniform inertia weight for the whole population are avoided, and the particles have enough diversity. After the effectiveness, efficiency and robustness are tested by benchmark functions, CLPSO is applied to design a multivariable proportional-integral-derivative (PID) controller for a solvent dehydration tower in a chemical plant and has improved its performances.

Application of Single Neuron Adaptive PID Regulators with Auto-tuning Gain in Industrial Parameter(Pressure)Closed-loop Process Control Systems

A type of single neuron adaptive PID regulator with auto-tuning gain is proposed and applied to the work control of fans, waterpumps and air-pressers etc. in Handan Iron & Steel Compel China. The robusthess of induStrial parameter closed-loop process controlsystems is improved, and the work quality of the systems bettered.

Solving position-posture deviation problem of multi-legged walking robots with semi-round rigid feet by closed-loop control

The semi-round rigid feet would cause position-posture deviation problem because the actual foothold position is hardly known due to the rolling effect of the semi-round rigid feet during the robot walking. The position-posture deviation problem may harm to the stability and the harmony of the robot, or even makes the robot tip over and fail to walk forward. Focused on the position-posture deviation problem of multi-legged walking robots with semi-round rigid feet, a new method of position-posture closed-loop control is proposed to solve the position-posture deviation problem caused by semi-round rigid feet, based on the inverse velocity kinematics of the multi-legged walking robots. The position-posture closed-loop control is divided into two parts: the position closed-loop control and the posture closed-loop control. Thus, the position-posture control for the robot which is a tight coupling and nonlinear system is decoupled. Co-simulations of position-posture open-loop control and position-posture closed-loop control by MATLAB and ADAMS are implemented, respectively. The co-simulation results verify that the position-posture closed-loop control performs well in solving the position-posture deviation problem caused by semi-round rigid feet.

Interference Management for DS-CDMA Systems through Closed-Loop Power Control, Base Station Assignment, and Beamforming

In this paper, we propose a smart step closed-loop power control (SSPC) algorithm and a base station assignment method based on minimizing the transmitter power (BSA-MTP) technique in a direct sequence-code division multiple access (DS-CDMA) receiver with frequency-selective Rayleigh fading. This receiver consists of three stages. In the first stage, with constrained least mean squared (CLMS) algorithm, the desired users’ signal in an arbitrary path is passed and the inter-path interference (IPI) is reduced in other paths in each RAKE finger. Also in this stage, the multiple access interference (MAI) from other users is reduced. Thus, the matched filter (MF) can use for more reduction of the IPI and MAI in each RAKE finger in the second stage. Also in the third stage, the output signals from the matched filters are combined according to the conventional maximal ratio combining (MRC) principle and then are fed into the decision circuit of the desired user. The simulation results indicate that the SSPC algorithm and the BSA-MTP technique can significantly reduce the network bit error rate (BER) compared to the other methods. Also, we observe that significant savings in total transmit power (TTP) are possible with our methods.

Application of Fuzzy Logic Controller to Level Control of Twin-Roll Strip Casting

An intelligent fuzzy-PID controller consisting of fuzzy logic controller and PID controller was developed to control the molten steel level of twin-roll strip caster.Additionally,a feedforward differential PID controller was used for stopper position control in order to avoid differential kick.It is proved by simulation that the proposed intelligent controller is able to obtain zero steady state error asymptotically and the control system is robust due to its fuggy behavior of the controller.

NUMERICAL SIMULATION OF MOLTEN POOL AND CONTROL STRATEGY OF KISS POINT IN A TWIN-ROLL STRIP CASTING PROCESS

Coupled turbulent flow, temperature fields of the twin-roll casting strip process were simulated by three-dimensional finite element method. Based on the heat balance calculation and using inverse methods between the simulations and real experiments, the relational models among casting speed, location, and coefficient of heat transfer between molten metal and rolls in different regions are given. In the simulation, the calculated surface temperatures are in good agreement with the measured values. An on-line model of kiss point is derived by simulations and the geometry of molten pool, corresponding control strategy is also proposed.

Study on control mechanism for turning of tracked vehicles with twin driving

Turning mechanism is important assemblies for tracked vehicles. Turning performance is important evaluating indicator. The performance of the turning mechanism directly affect the mobility and productivity of the crawler. However, there are still some problems crying out for solutions in superior turning mechanism for vehicle engineering area. Composition and performance of turning system in agricultural tracked vehicles matched with twin driving differential turning mechanism was introduced, which adopted quiet hydraulic double pumps and double motors, took advantage of flexibility greatly for track vehicle turning and benefit for handling used steering wheel.

Research of the algorithm of the closed-loop control system to control the piezoelectric actuator

The piezoelectric actuator has been widely used in precision instruments and precision control. However, hysteresis, nonlinearity and creep exist in the actuator, which limit actuator applications and affect accuracy. This thesis introduces fuzzy control as the algorithm of a closed-loop control system to control the piezoelectric actuator. Fuzzy control can make this closed-looped system not only have high linearity, repeatability, accuracy and few overshoot, but isalso easily used.

Informative Property of the Data Set in a Single-input Single-output (SISO) Closed-loop System with a Switching Controller

Closed-loop identification is important and necessary to various model-based advanced process control strategies, whose performance depends greatly on the informative property of the data set. Switching control is an important method in process control. Therefore, this paper studies the informative property of a data set in a single-input single-output (SISO) closed-loop system with a switching controller. It is proved that this data set is informative if the controller switches among at least two modes (i.e., feedback laws). Our result does not require any assumption on the way of switch and removes the constraints on the switching manner required in some classical literature. Finally, simulation case studies based on a continuous stirred-tank reactor (CSTR) process are given to validate the results.

A Deep Reinforcement Learning-Based Power Control Scheme for the 5G Wireless Systems

In the fifth generation(5G)wireless system,a closed-loop power control(CLPC)scheme based on deep Q learning network(DQN)is introduced to intelligently adjust the transmit power of the base station(BS),which can improve the user equipment(UE)received signal to interference plus noise ratio(SINR)to a target threshold range.However,the selected power control(PC)action in DQN is not accurately matched the fluctuations of the wireless environment.Since the experience replay characteristic of the conventional DQN scheme leads to a possibility of insufficient training in the target deep neural network(DNN).As a result,the Q-value of the sub-optimal PC action exceed the optimal one.To solve this problem,we propose the improved DQN scheme.In the proposed scheme,we add an additional DNN to the conventional DQN,and set a shorter training interval to speed up the training of the DNN in order to fully train it.Finally,the proposed scheme can ensure that the Q value of the optimal action remains maximum.After multiple episodes of training,the proposed scheme can generate more accurate PC actions to match the fluctuations of the wireless environment.As a result,the UE received SINR can achieve the target threshold range faster and keep more stable.The simulation results prove that the proposed scheme outperforms the conventional schemes.

Model Reference Adaptive Control for Switched Systems with Closed-loop Reference Model Under Arbitrary Switching

This paper explores the model reference adaptive control problem for a class of switched linear systems under arbitrary switching with no need for the measurability of the system state.Based on the state of reference model and the measurable output error, adaptive laws and controllers are designed for switched systems.Each subsystem may have its individual reference model and controller, which increases the design flexibility.The introduction of the closed-loop reference model is to get a better transient performance of the whole switched systems.A numerical example is provided to verify the effectiveness of the main results.

Closed-loop prevention and control research of coal mine safety management

According to the current problems of safety management processes in coalmine enterprises,we introduced barrel theory to coal mine safety management,constructedthe closed-loop structure of a coal mine safety management system,andpointed out that efficient safety management lies in three factors:safety quality of all ofthe staff in coal mine enterprises,weak links in security management systems,and cooperationamong departments.After conducting detailed analysis of these three factors,we proposed concrete ways of preventing and controlling potential safety hazards duringthe process of coal mine production.

Joint Closed-Loop Power Control and Adaptive Beamforming for Wireless Networks with Antenna Arrays in a 2D Urban Environment

The interference reduction capability of antenna arrays and the power control algorithms have been considered separately as means to decrease the interference in wireless communication networks. In this paper, we propose smart step closed-loop power control (SSPC) algorithm in wireless networks in a 2D urban environment with constrained least mean squared (CLMS) algorithm. This algorithm is capable of efficiently adapting according to the environment and able to permanently maintain the chosen frequency response in the look direction while minimizing the output power of the array. Also, we present switched-beam (SB) technique for enhancing signal to interference plus noise ratio (SINR) in wireless networks. Also, we study an analytical approach for the evaluation of the impact of power control error (PCE) on wireless networks in a 2D urban environment. The simulation results indicate that the convergence speed of the SSPC algorithm is faster than other algorithms. Also, we observe that significant saving in total transmit power (TTP) are possible with our proposed algorithm. Finally, we discuss three parameters of the PCE, number of antenna elements, and path-loss exponent and their effects on capacity of the system via some computer simulations.

A twin-electrode alternating current to direct current synergetic pulsed arc welding control method

A novel synergetic arc control method was used to control twin-electrode alternating current （ AC） to direct current （DC） pulsed arc welding and the mechanism of poor sidewall fusion in narrow gap welding was investigated. The synergetic arc control method easured that the arc voltage of DC welding source could switch in phase with the AC welding source. To test the reliability and operability of this method, a twin-electrode AC to DC pulsed arc welding system was set up and data was acquired through high-speed photography and electrical signal measurement system. The results show that the interactions between the two arcs can be controlled effectively and the control method is a sensitive and efficient control method.

Digital Twin-Based Automated Fault Diagnosis in Industrial IoT Applications

In recent years, Digital Twin (DT) has gained significant interestfrom academia and industry due to the advanced in information technology,communication systems, Artificial Intelligence (AI), Cloud Computing (CC),and Industrial Internet of Things (IIoT). The main concept of the DT isto provide a comprehensive tangible, and operational explanation of anyelement, asset, or system. However, it is an extremely dynamic taxonomydeveloping in complexity during the life cycle that produces a massive amountof engendered data and information. Likewise, with the development of AI,digital twins can be redefined and could be a crucial approach to aid theInternet of Things (IoT)-based DT applications for transferring the data andvalue onto the Internet with better decision-making. Therefore, this paperintroduces an efficient DT-based fault diagnosis model based on machinelearning (ML) tools. In this framework, the DT model of the machine isconstructed by creating the simulation model. In the proposed framework,the Genetic algorithm (GA) is used for the optimization task to improvethe classification accuracy. Furthermore, we evaluate the proposed faultdiagnosis framework using performance metrics such as precision, accuracy,F-measure, and recall. The proposed framework is comprehensively examinedusing the triplex pump fault diagnosis. The experimental results demonstratedthat the hybrid GA-ML method gives outstanding results compared to MLmethods like LogisticRegression (LR), Na飗e Bayes (NB), and SupportVectorMachine (SVM). The suggested framework achieves the highest accuracyof 95% for the employed hybrid GA-SVM. The proposed framework willeffectively help industrial operators make an appropriate decision concerningthe fault analysis for IIoT applications in the context of Industry 4.0.