The characteristics and causes of a drop in temperature during a cold wave process in the early winter of 2020/2021 were analyzed.The results show that the air temperature at 700-600 hPa over China was firstly and mos...The characteristics and causes of a drop in temperature during a cold wave process in the early winter of 2020/2021 were analyzed.The results show that the air temperature at 700-600 hPa over China was firstly and mostly influenced by the cold wave process,and then the cold air gradually extended to the lower layer,causing the most severe cooling in North China and its nearby areas.During the cold wave,the longitude of the upper-level jet over the Chinese mainland was larger;the Ural blocking high and the East Asian trough were stronger,so that the geopotential height gradient between the two was also significantly larger;the meridional air flow was abnormally strong,which was conducive to the southward transport of cold air from the middle and high latitudes.Results of the diagnostic analysis further show that the outbreak of the cold wave and the negative temperature tendency anomaly in the key area were mainly caused by the meridional temperature horizontal advection anomaly,while the temperature rise accompanied by abnormal air subsidence compensated for the abnormal decrease in temperature,which was conducive to the gradual rise of temperature in the key area.展开更多
Microstructure, precipitate and magnetic characteristic of fmal products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared wi...Microstructure, precipitate and magnetic characteristic of fmal products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared with the hot-rolled plate by optical microscopy (OM), transmission electron microscopy (TEM), and energy dispersive spectrometry (EDS). The results show that, the surface microstructure is uniform, the proportion of recrystallization in matrix increases, and the banding textures are narrowed; the precipitates, whose quantity in normalized plate is more than that in hot-rolled plate greatly, are mainly A1N, MnS, composite precipitates (Cu,Mn)S and so on. Normalizing technology with a temperature of 1120 ℃, holding for 3 min, and a two-stage cooling is a most advantaged method to obtain oriented silicon steel with sharper Goss texture and higher magnetic properties, owing to the uniform surface microstructures and the obvious inhomogeneity of microstructures along the thickness. The normalizing technology with the two-stage cooling is the optimum process, which can generate more fine precipitates dispersed over the matrix, and be beneficial for finished products to get higher magnetic properties.展开更多
A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al...A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al-3wt%Mg alloy. Through simulation and experiment, it is shown that the sloping angle of the plate greatly affects temperature and velocity distributions, and the temperature and velocity of the alloy at the exit of the sloping plate increase with the increase of the sloping angle. The alloy temperature decreases linearly from the pouring mouth to the exit. The alloy temperature at the exit increases obviously with the increase of pouring temperature. To prepare the semisolid Al-3wt%Mg alloy with good quality, the sloping angle θ=45° is reasonable, and the pouring temperature is suggested to be designed above 650-660℃ but under 700℃.展开更多
Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show th...Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.展开更多
The fluid flow characteristics of the single bunch inclined jet impingement were investigated with different jet flow velocities,nozzle diameters,jet angles and jet-to-target distances for ultra-fast cooling technolog...The fluid flow characteristics of the single bunch inclined jet impingement were investigated with different jet flow velocities,nozzle diameters,jet angles and jet-to-target distances for ultra-fast cooling technology.The results show that the peak pressure varying significantly from nearly 0.5 to above 13.4 kPa locates at the stagnation point with different jet diameters,and the radius of impact pressure affected zone is small promoted from 46 to 81 mm in transverse direction,and 50 to 91 mm in longitude direction when the jet flow velocity changes from 5 to 20 m/s.However,the fluid flow velocity is relatively smaller near the stagnation point,and increases gradually along the radius outwards,then declines.There is an obvious anisotropic characteristic that the flow velocity component along the jet direction is about twice of the contrary one where the jet anlge is 60°,jet diameter is 5 mm,jet length is 8 mm and jet height is 50 mm.展开更多
New generation thermo-mechanical control process(TMCP) based on ultra-fast cooling is being widely adopted in plate mill to product high-performance steel material at low cost. Ultra-fast cooling system is complex b...New generation thermo-mechanical control process(TMCP) based on ultra-fast cooling is being widely adopted in plate mill to product high-performance steel material at low cost. Ultra-fast cooling system is complex because of optimizing the temperature control error generated by heat transfer mathematical model and process parameters. In order to simplify the system and improve the temperature control precision in ultra-fast cooling process, several existing models of case-based reasoning(CBR) model are reviewed. Combining with ultra-fast cooling process, a developed R5 CBR model is proposed, which mainly improves the case representation, similarity relation and retrieval module. Certainty factor is defined in semantics memory unit of plate case which provides not only internal data reliability but also product performance reliability. Similarity relation is improved by defined power index similarity membership function. Retrieval process is simplified and retrieval efficiency is improved apparently by windmill retrieval algorithm. The proposed CBR model is used for predicting the case of cooling strategy and its capability is superior to traditional process model. In order to perform comprehensive investigations on ultra-fast cooling process, different steel plates are considered for the experiment. The validation experiment and industrial production of proposed CBR model are carried out, which demonstrated that finish cooling temperature(FCT) error is controlled within±25℃ and quality rate of product is more than 97%. The proposed CBR model can simplify ultra-fast cooling system and give quality performance for steel product.展开更多
Semi-solid processing (SSP) of A356 aluminum alloy was discussed via cooling slope (CS) method. The D-optimal design of experiment (DODE) was employed for experimental design and analysis of results. 38 random e...Semi-solid processing (SSP) of A356 aluminum alloy was discussed via cooling slope (CS) method. The D-optimal design of experiment (DODE) was employed for experimental design and analysis of results. 38 random experiments obtained by software were carried out. In experimental stage, the molten aluminum alloy was poured on an inclined plate with different lengths of 100, 300 and 500 mm set at 30°, 45° and 60° of slope angles respectively. Three different pouring temperatures of 660, 680 and 700 ℃ were also used. After the casting process, the partial re-melting treatment was carried out at 590 ℃ for different isothermal time of 5, 8 or 12 min. The combined effect of these factors on globularity of the primary α(Al) crystals was investigated and optimized using DODE. The results indicated that the primary dendritic phase in the conventionally cast A356 alloy was transformed into a non-dendritic one in ingots cast over a cooling plate. The CS processed samples exhibited a globular structure only after re-heating to semi-solid region. The optimum values of pouring temperature, cooling length, slope angle and isothermal holding time were found to be 660 ℃, 360 mm, 48°, and 9 min, respectively. In this case, the globularity of primary crystals was obtained, about 0.91. The obtained model is highly significant with a correlation coefficient of 0.9860.展开更多
Based on the theory of thermal conductivity, in this paper we derived a formula to estimate the prolongation period (AtL) of cooling-crystallization process of a granitic melt caused by latent heat of crystallizatio...Based on the theory of thermal conductivity, in this paper we derived a formula to estimate the prolongation period (AtL) of cooling-crystallization process of a granitic melt caused by latent heat of crystallization as follows:△tL=QL×△tcol/(TM-TC)×CP where TM is initial temperature of the granite melt, Tc crystallization temperature of the granite melt, Cp specific heat, △tcol cooling period of a granite melt from its initial temperature (TM) to its crystallization temperature (Tc), QL latent heat of the granite melt. The cooling period of the melt for the Fanshan granodiorite from its initial temperature (900℃) to crystallization temperature (600℃) could be estimated -210,000 years if latent heat was not considered. Calculation for the Fanshan melt using the above formula yields a AtL value of -190,000 years, which implies that the actual cooling period within the temperature range of 900°-600℃ should be 400,000 years. This demonstrates that the latent heat produced from crystallization of the granitic melt is a key factor influencing the cooling-crystallization process of a granitic melt, prolongating the period of crystallization and resulting in the large emplacement-crystallization time difference (ECTD) in granite batholith.展开更多
Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control p...Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control precision is to establish an effective cooling mathematical model with self-learning function.Starting from this point,a cooling mathematical model with nonlinear structural characteristics is established in this paper for the cooling process of hot rolled steel strip.By the analysis of self-learning ability,key parameters of the mathematical model could be constantly corrected so as to improve temperature control precision and adaptive capability of the model.The site actual application results proved the stable performance and high control precision of the proposed mathematical model,which would lay a solid foundation to improve the steel product qualities.展开更多
The coil cooling and its role in a hot strip mill were reviewed. A mathematical model was developed to describe and analyze the thermal history and its impact on precipitation phenomena during coil cooling for plain c...The coil cooling and its role in a hot strip mill were reviewed. A mathematical model was developed to describe and analyze the thermal history and its impact on precipitation phenomena during coil cooling for plain carbon, HSLA-V and HSLA-Nb steels. The predicted result of the thermal model was compared with that measured from industrial coil. The effect of cooling condition and coil dimension on the thermal history and final mechanical properties of the steel strip was examined. The coiling temperature and cooling rate have crucial influence on the precipitation strengthening.展开更多
We present a cooling scheme with a tripod configuration atomic ensemble trapped in an optomechanical cavity.With the employment of two different quantum interference processes,our scheme illustrates that it is possibl...We present a cooling scheme with a tripod configuration atomic ensemble trapped in an optomechanical cavity.With the employment of two different quantum interference processes,our scheme illustrates that it is possible to cool a resonator to its ground state in the strong cavity-atom coupling regime.Moreover,with the assistance of one additional energy level,our scheme takes a larger cooling rate to realize the ground state cooling.In addition,this scheme is a feasible candidate for experimental applications.展开更多
The microstructures and mechanical properties of a series of direct-quenched steels containing,in weight percent,from 0.05 to 0.20 carbon,0.20 to 0.40 silicon,1.10 to 1.70 manganese and at least one microalloying elem...The microstructures and mechanical properties of a series of direct-quenched steels containing,in weight percent,from 0.05 to 0.20 carbon,0.20 to 0.40 silicon,1.10 to 1.70 manganese and at least one microalloying element of vanadium,niobium,titanium and boron have been investigated.After controlled rolling,these steels were cooled in spray water to 400,300 and 200℃,respectively and then cooled in still air.Comparison of the Charpy V-notch impact toughness of direct-quenched steels without subsequent tempering was made with that of direct-quenched steels tempered at 600℃.It is found that an attractive combination of strength and toughness is achived by means of direct-quenching.There exists two types of microstructures in accordance with carbon equivalent.Lath martensitic microstructure is obtained for C>0.4%,granular bainitic microstructures for C.< 0.35%and mixtures of martensite and bainite for C,.in the range of 0.35— 0.40%.The effect of interrupted quenching temperature on microstructure is not significant for low C.steel,but interrupted quenching temperature has a strong effect on microstructure for high C,.steel.展开更多
The non-equilibrium grain-boundary segregation of phosphorus in step cooling process in an industrial steel, 12CrlMoV, is studied based on the effective-time-method and compared with that in isothermal holding process...The non-equilibrium grain-boundary segregation of phosphorus in step cooling process in an industrial steel, 12CrlMoV, is studied based on the effective-time-method and compared with that in isothermal holding process. The non-equilibrium grain-boundary segregation concentration of phosphorus was measured with Auger Electron Spectroscopy (AES) and calculated based on the kinetic equations of non-equilibrium grain-boundary segregation. Results show that the calculated result is in good accordance with the experimental observation.展开更多
The mathematical model for online controlling hot rolled steel cooling on run-out table (ROT for abbreviation) was analyzed, and water cooling is found to be the main cooling mode for hot rolled steel. The calculati...The mathematical model for online controlling hot rolled steel cooling on run-out table (ROT for abbreviation) was analyzed, and water cooling is found to be the main cooling mode for hot rolled steel. The calculation of the drop in strip temperature by both water cooling and air cooling is summed up to obtain the change of heat transfer coefficient. It is found that the learning coefficient of heat transfer coefficient is the kernel coefficient of coiler temperature control (CTC) model tuning. To decrease the deviation between the calculated steel temperature and the measured one at coiler entrance, a laminar cooling control self-learning strategy is used. Using the data acquired in the field, the results of the self-learning model used in the field were analyzed. The analyzed results show that the self-learning function is effective.展开更多
An innovative semisolid technique termed as vibrating cooling slope(VCS)has been applied to producing in-situ Al-25%Mg2Si(mass fraction)composite.The molten Al-16.5Mg-9.4%Si(mass fraction)alloy with 100°C superhe...An innovative semisolid technique termed as vibrating cooling slope(VCS)has been applied to producing in-situ Al-25%Mg2Si(mass fraction)composite.The molten Al-16.5Mg-9.4%Si(mass fraction)alloy with 100°C superheat was poured on the surface of an inclined copper plate(set at 45°inclined angle)while it was vibrated at a frequency of 40 Hz and an amplitude of 400μm.After travelling the length of 40 cm on the slope,the resultant semisolid alloy was cast into a steel mold.For the purpose of comparison,reference composite samples were made by gravity casting(GC)and conventionally still cooling slope casting(CS)methods using the same alloy under identical conditions.The samples were hot extruded at 500°C.It was concluded that the size of Mg2Si particles was decreased by about 50%and 70%for the CS and VCS produced samples respectively when compared to that of the GC produced sample.Despite of their higher porosity contents,both the as-cast and hot-extruded VCS processed samples exhibited higher hardness,shear yield stress(SYS)and ultimate shear strength(USS)values as compared with their GC produced counterparts.These results were attributed to the refined and modified microstructure obtained via this newly developed technique.展开更多
The corrosion behaviour of Mg−6Gd−3Y−1Zn−0.3Ag(wt.%)alloy components with different sizes after cooling was investigated.The alloys in the small components(SC)cooled fast,which were composed ofα-Mg matrix and coarse ...The corrosion behaviour of Mg−6Gd−3Y−1Zn−0.3Ag(wt.%)alloy components with different sizes after cooling was investigated.The alloys in the small components(SC)cooled fast,which were composed ofα-Mg matrix and coarse long-period stacking ordered(LPSO)phases.The alloys in the large components(LC)cooled slowly,and there were thin lamellar LPSO phases precipitating inside the grains,except forα-Mg matrix and coarse LPSO phases.The hydrogen evolution test revealed that the corrosion rate of LC sample was higher than that of SC sample.Electrochemical impedance spectroscopy(EIS)test showed that the surface film on LC alloys provided worse protection.The corrosion morphologies indicated that the precipitation of the thin lamellar LPSO phases in LC sample caused severe micro-galvanic corrosion,which accelerated the rupture of the surface film.展开更多
This paper is concerned with an optimal control problem of an abhtion-transpiration cooling control system with Stefan-Signorini boundary condition. As the continuation of the authors'previous paper, the Dubovits Rii...This paper is concerned with an optimal control problem of an abhtion-transpiration cooling control system with Stefan-Signorini boundary condition. As the continuation of the authors'previous paper, the Dubovits Rii-Milyutin fimctional approach is again adopted in investigation of the Pontryagin' s maximun principle of the system. The necessary optimality condition is presented for the problem with free final horizon and phase constraints.展开更多
The microstructure and mechanical properties of low carbon bainite high strength steel plate were studied via different cooling paths at the pilot scale. There was a significant increase in mechanical properties, and ...The microstructure and mechanical properties of low carbon bainite high strength steel plate were studied via different cooling paths at the pilot scale. There was a significant increase in mechanical properties, and notably, the yield strength, tensile strength, and toughness at-40 ℃ for the tested steel processed by ultra-fast cooling were 126 MPa, 98 MPa and 69 J, respectively, in relation to steel processed by accelerated cooling. The ultra-fast cooling rate not only refined the microstructure, precipitates, and martensiteaustenite(M/A) islands, but also contributed to the refinement of microstructure in thick plates. The large size M/A constituents formed at lower cooling rate experienced stress concentration and were potential sites for crack initiation, which led to deterioration of low-temperature impact toughness. In contrast, the acicular ferrite and lath bainite with high fraction of high-angle grain boundaries were formed in steel processed by ultra-fast cooling, which retarded cleavage crack propagation.展开更多
Slot nozzle and intensive nozzle can be used in ultra fast cooling equipment. The spray cooling method with higher water pressure can be taken in order to achieve ultra fast cooling for hot rolled strip. Water will be...Slot nozzle and intensive nozzle can be used in ultra fast cooling equipment. The spray cooling method with higher water pressure can be taken in order to achieve ultra fast cooling for hot rolled strip. Water will be diffused after it is sprayed out from ultra fast cooling nozzle. Spray diffusivity will affect water velocity and penetrability of water into residual water layer on top of the strip,and then it will affect strip cooling effect. Water spraying process can be simulated by Fluent and some conclusions were obtained. Slot nozzle width and outlet velocity within setting range could not affect the length of potential core zone and the spray diffusivity. Intensive nozzle diameter and outlet velocity will affect the length of potential core zone and the spray diffusivity with different extent. These conclusions will provide referenced role for confirming ultra fast cooling nozzle size and distance between ultra fast cooling nozzle and hot rolled strip.展开更多
Trees create microclimate under their crowns in comparison to the outside ambient atmospheric temperature. Sun is the pivotal source of radiant energy reaching the earth atmosphere of which heat is more important than...Trees create microclimate under their crowns in comparison to the outside ambient atmospheric temperature. Sun is the pivotal source of radiant energy reaching the earth atmosphere of which heat is more important than light. The radiant energy reaches the ground without any barricade whereas the tree crown impedes it in reaching the earth’s surface. During the day, when insolation impinges on tree crown, a portion of it is reflected back to the space, other portion is absorbed by the canopy increasing the temperature of leaves and the remaining part reaches the ground penetrating through the crown. Thus, a significant coolness is experienced under the shade of trees in comparison to open sunshine, with qualitative variations. The cooling produced by trees under their shades varies with species to species due to variation in several anatomical, structural and physiological attributes of the species. Climate is changing more rapidly prominently due to human activities especially indiscriminate felling of trees and it is feared that it will create problems on availability of energy, water and food security. Economic value takes over ecological benefits in selection of species in plantation programmes and this might have been due to the lack of scientific data about varying effectiveness of ecological services bestowed by different species. In the present study, an endeavor has been made to understand as to how a tree is integrated to the effects on atmosphere and responses to changing conditions with respect to differential cooling produced by five selected forestry tree species belonging to different categories. Analysis of data has come out with gradation of the sample species in respect to their cooling effect in the atmosphere in terms of yearly, quarterly, monthly and diurnal basis.展开更多
基金Supported by the National Natural Science Foundation of China(42075053,41275099).
文摘The characteristics and causes of a drop in temperature during a cold wave process in the early winter of 2020/2021 were analyzed.The results show that the air temperature at 700-600 hPa over China was firstly and mostly influenced by the cold wave process,and then the cold air gradually extended to the lower layer,causing the most severe cooling in North China and its nearby areas.During the cold wave,the longitude of the upper-level jet over the Chinese mainland was larger;the Ural blocking high and the East Asian trough were stronger,so that the geopotential height gradient between the two was also significantly larger;the meridional air flow was abnormally strong,which was conducive to the southward transport of cold air from the middle and high latitudes.Results of the diagnostic analysis further show that the outbreak of the cold wave and the negative temperature tendency anomaly in the key area were mainly caused by the meridional temperature horizontal advection anomaly,while the temperature rise accompanied by abnormal air subsidence compensated for the abnormal decrease in temperature,which was conducive to the gradual rise of temperature in the key area.
基金Projects(51274083,51074062)supported by the National Natural Science Foundation of China
文摘Microstructure, precipitate and magnetic characteristic of fmal products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared with the hot-rolled plate by optical microscopy (OM), transmission electron microscopy (TEM), and energy dispersive spectrometry (EDS). The results show that, the surface microstructure is uniform, the proportion of recrystallization in matrix increases, and the banding textures are narrowed; the precipitates, whose quantity in normalized plate is more than that in hot-rolled plate greatly, are mainly A1N, MnS, composite precipitates (Cu,Mn)S and so on. Normalizing technology with a temperature of 1120 ℃, holding for 3 min, and a two-stage cooling is a most advantaged method to obtain oriented silicon steel with sharper Goss texture and higher magnetic properties, owing to the uniform surface microstructures and the obvious inhomogeneity of microstructures along the thickness. The normalizing technology with the two-stage cooling is the optimum process, which can generate more fine precipitates dispersed over the matrix, and be beneficial for finished products to get higher magnetic properties.
基金This work was financially supported by the National Natural Science Foundation of China (No.50604007)the Natural ScienceFoundation of Liaoning Province, China (No.20062016)
文摘A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al-3wt%Mg alloy. Through simulation and experiment, it is shown that the sloping angle of the plate greatly affects temperature and velocity distributions, and the temperature and velocity of the alloy at the exit of the sloping plate increase with the increase of the sloping angle. The alloy temperature decreases linearly from the pouring mouth to the exit. The alloy temperature at the exit increases obviously with the increase of pouring temperature. To prepare the semisolid Al-3wt%Mg alloy with good quality, the sloping angle θ=45° is reasonable, and the pouring temperature is suggested to be designed above 650-660℃ but under 700℃.
基金Funded by Shenyang City Application Basic Research Project (No. 1071198-1-00)
文摘Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.
基金Project(2010CB630800)supported by the National Basic Research Program of ChinaProject(N100307003)supported by the Fundamental Research Funds for the Central Universities,China
文摘The fluid flow characteristics of the single bunch inclined jet impingement were investigated with different jet flow velocities,nozzle diameters,jet angles and jet-to-target distances for ultra-fast cooling technology.The results show that the peak pressure varying significantly from nearly 0.5 to above 13.4 kPa locates at the stagnation point with different jet diameters,and the radius of impact pressure affected zone is small promoted from 46 to 81 mm in transverse direction,and 50 to 91 mm in longitude direction when the jet flow velocity changes from 5 to 20 m/s.However,the fluid flow velocity is relatively smaller near the stagnation point,and increases gradually along the radius outwards,then declines.There is an obvious anisotropic characteristic that the flow velocity component along the jet direction is about twice of the contrary one where the jet anlge is 60°,jet diameter is 5 mm,jet length is 8 mm and jet height is 50 mm.
基金Supported by National Basic Research Program of China (973 Program,Grant No.2010CB630801)
文摘New generation thermo-mechanical control process(TMCP) based on ultra-fast cooling is being widely adopted in plate mill to product high-performance steel material at low cost. Ultra-fast cooling system is complex because of optimizing the temperature control error generated by heat transfer mathematical model and process parameters. In order to simplify the system and improve the temperature control precision in ultra-fast cooling process, several existing models of case-based reasoning(CBR) model are reviewed. Combining with ultra-fast cooling process, a developed R5 CBR model is proposed, which mainly improves the case representation, similarity relation and retrieval module. Certainty factor is defined in semantics memory unit of plate case which provides not only internal data reliability but also product performance reliability. Similarity relation is improved by defined power index similarity membership function. Retrieval process is simplified and retrieval efficiency is improved apparently by windmill retrieval algorithm. The proposed CBR model is used for predicting the case of cooling strategy and its capability is superior to traditional process model. In order to perform comprehensive investigations on ultra-fast cooling process, different steel plates are considered for the experiment. The validation experiment and industrial production of proposed CBR model are carried out, which demonstrated that finish cooling temperature(FCT) error is controlled within±25℃ and quality rate of product is more than 97%. The proposed CBR model can simplify ultra-fast cooling system and give quality performance for steel product.
文摘Semi-solid processing (SSP) of A356 aluminum alloy was discussed via cooling slope (CS) method. The D-optimal design of experiment (DODE) was employed for experimental design and analysis of results. 38 random experiments obtained by software were carried out. In experimental stage, the molten aluminum alloy was poured on an inclined plate with different lengths of 100, 300 and 500 mm set at 30°, 45° and 60° of slope angles respectively. Three different pouring temperatures of 660, 680 and 700 ℃ were also used. After the casting process, the partial re-melting treatment was carried out at 590 ℃ for different isothermal time of 5, 8 or 12 min. The combined effect of these factors on globularity of the primary α(Al) crystals was investigated and optimized using DODE. The results indicated that the primary dendritic phase in the conventionally cast A356 alloy was transformed into a non-dendritic one in ingots cast over a cooling plate. The CS processed samples exhibited a globular structure only after re-heating to semi-solid region. The optimum values of pouring temperature, cooling length, slope angle and isothermal holding time were found to be 660 ℃, 360 mm, 48°, and 9 min, respectively. In this case, the globularity of primary crystals was obtained, about 0.91. The obtained model is highly significant with a correlation coefficient of 0.9860.
文摘Based on the theory of thermal conductivity, in this paper we derived a formula to estimate the prolongation period (AtL) of cooling-crystallization process of a granitic melt caused by latent heat of crystallization as follows:△tL=QL×△tcol/(TM-TC)×CP where TM is initial temperature of the granite melt, Tc crystallization temperature of the granite melt, Cp specific heat, △tcol cooling period of a granite melt from its initial temperature (TM) to its crystallization temperature (Tc), QL latent heat of the granite melt. The cooling period of the melt for the Fanshan granodiorite from its initial temperature (900℃) to crystallization temperature (600℃) could be estimated -210,000 years if latent heat was not considered. Calculation for the Fanshan melt using the above formula yields a AtL value of -190,000 years, which implies that the actual cooling period within the temperature range of 900°-600℃ should be 400,000 years. This demonstrates that the latent heat produced from crystallization of the granitic melt is a key factor influencing the cooling-crystallization process of a granitic melt, prolongating the period of crystallization and resulting in the large emplacement-crystallization time difference (ECTD) in granite batholith.
基金Project supported by the National Key Technology Research and Development Program (Grant No.2006BAE03A08)
文摘Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control precision is to establish an effective cooling mathematical model with self-learning function.Starting from this point,a cooling mathematical model with nonlinear structural characteristics is established in this paper for the cooling process of hot rolled steel strip.By the analysis of self-learning ability,key parameters of the mathematical model could be constantly corrected so as to improve temperature control precision and adaptive capability of the model.The site actual application results proved the stable performance and high control precision of the proposed mathematical model,which would lay a solid foundation to improve the steel product qualities.
文摘The coil cooling and its role in a hot strip mill were reviewed. A mathematical model was developed to describe and analyze the thermal history and its impact on precipitation phenomena during coil cooling for plain carbon, HSLA-V and HSLA-Nb steels. The predicted result of the thermal model was compared with that measured from industrial coil. The effect of cooling condition and coil dimension on the thermal history and final mechanical properties of the steel strip was examined. The coiling temperature and cooling rate have crucial influence on the precipitation strengthening.
基金Project supported by the National Key Research and Development Program of China(Grant No.2017YFA0304503)Key Research and Development Project of Guangdong Province,China(Grant No.2020B030300001)the National Natural Science Foundation of China(Grant Nos.828330256,11636220,11805279,1173401,and 11504430)。
文摘We present a cooling scheme with a tripod configuration atomic ensemble trapped in an optomechanical cavity.With the employment of two different quantum interference processes,our scheme illustrates that it is possible to cool a resonator to its ground state in the strong cavity-atom coupling regime.Moreover,with the assistance of one additional energy level,our scheme takes a larger cooling rate to realize the ground state cooling.In addition,this scheme is a feasible candidate for experimental applications.
文摘The microstructures and mechanical properties of a series of direct-quenched steels containing,in weight percent,from 0.05 to 0.20 carbon,0.20 to 0.40 silicon,1.10 to 1.70 manganese and at least one microalloying element of vanadium,niobium,titanium and boron have been investigated.After controlled rolling,these steels were cooled in spray water to 400,300 and 200℃,respectively and then cooled in still air.Comparison of the Charpy V-notch impact toughness of direct-quenched steels without subsequent tempering was made with that of direct-quenched steels tempered at 600℃.It is found that an attractive combination of strength and toughness is achived by means of direct-quenching.There exists two types of microstructures in accordance with carbon equivalent.Lath martensitic microstructure is obtained for C>0.4%,granular bainitic microstructures for C.< 0.35%and mixtures of martensite and bainite for C,.in the range of 0.35— 0.40%.The effect of interrupted quenching temperature on microstructure is not significant for low C.steel,but interrupted quenching temperature has a strong effect on microstructure for high C,.steel.
基金supported by National Natural Science Foundation of China(No.59971042 and No.5033 1020)Basic Research Project of National Defense Science Technology and Industry Commission(No.Jl600E001).
文摘The non-equilibrium grain-boundary segregation of phosphorus in step cooling process in an industrial steel, 12CrlMoV, is studied based on the effective-time-method and compared with that in isothermal holding process. The non-equilibrium grain-boundary segregation concentration of phosphorus was measured with Auger Electron Spectroscopy (AES) and calculated based on the kinetic equations of non-equilibrium grain-boundary segregation. Results show that the calculated result is in good accordance with the experimental observation.
基金Item Sponsored by National Natural Science Foundation of China(50474016)
文摘The mathematical model for online controlling hot rolled steel cooling on run-out table (ROT for abbreviation) was analyzed, and water cooling is found to be the main cooling mode for hot rolled steel. The calculation of the drop in strip temperature by both water cooling and air cooling is summed up to obtain the change of heat transfer coefficient. It is found that the learning coefficient of heat transfer coefficient is the kernel coefficient of coiler temperature control (CTC) model tuning. To decrease the deviation between the calculated steel temperature and the measured one at coiler entrance, a laminar cooling control self-learning strategy is used. Using the data acquired in the field, the results of the self-learning model used in the field were analyzed. The analyzed results show that the self-learning function is effective.
文摘An innovative semisolid technique termed as vibrating cooling slope(VCS)has been applied to producing in-situ Al-25%Mg2Si(mass fraction)composite.The molten Al-16.5Mg-9.4%Si(mass fraction)alloy with 100°C superheat was poured on the surface of an inclined copper plate(set at 45°inclined angle)while it was vibrated at a frequency of 40 Hz and an amplitude of 400μm.After travelling the length of 40 cm on the slope,the resultant semisolid alloy was cast into a steel mold.For the purpose of comparison,reference composite samples were made by gravity casting(GC)and conventionally still cooling slope casting(CS)methods using the same alloy under identical conditions.The samples were hot extruded at 500°C.It was concluded that the size of Mg2Si particles was decreased by about 50%and 70%for the CS and VCS produced samples respectively when compared to that of the GC produced sample.Despite of their higher porosity contents,both the as-cast and hot-extruded VCS processed samples exhibited higher hardness,shear yield stress(SYS)and ultimate shear strength(USS)values as compared with their GC produced counterparts.These results were attributed to the refined and modified microstructure obtained via this newly developed technique.
基金the financial supports from the National Natural Science foundation of China(Nos.51574291,51874367).
文摘The corrosion behaviour of Mg−6Gd−3Y−1Zn−0.3Ag(wt.%)alloy components with different sizes after cooling was investigated.The alloys in the small components(SC)cooled fast,which were composed ofα-Mg matrix and coarse long-period stacking ordered(LPSO)phases.The alloys in the large components(LC)cooled slowly,and there were thin lamellar LPSO phases precipitating inside the grains,except forα-Mg matrix and coarse LPSO phases.The hydrogen evolution test revealed that the corrosion rate of LC sample was higher than that of SC sample.Electrochemical impedance spectroscopy(EIS)test showed that the surface film on LC alloys provided worse protection.The corrosion morphologies indicated that the precipitation of the thin lamellar LPSO phases in LC sample caused severe micro-galvanic corrosion,which accelerated the rupture of the surface film.
基金This work was supported bythe National Natural Science Foundation of China (No .6537100) .
文摘This paper is concerned with an optimal control problem of an abhtion-transpiration cooling control system with Stefan-Signorini boundary condition. As the continuation of the authors'previous paper, the Dubovits Rii-Milyutin fimctional approach is again adopted in investigation of the Pontryagin' s maximun principle of the system. The necessary optimality condition is presented for the problem with free final horizon and phase constraints.
基金Funded by National Natural Science Foundation of China(No.51234002)National Key Research and Development Program of China(No.2016YFB0300602)
文摘The microstructure and mechanical properties of low carbon bainite high strength steel plate were studied via different cooling paths at the pilot scale. There was a significant increase in mechanical properties, and notably, the yield strength, tensile strength, and toughness at-40 ℃ for the tested steel processed by ultra-fast cooling were 126 MPa, 98 MPa and 69 J, respectively, in relation to steel processed by accelerated cooling. The ultra-fast cooling rate not only refined the microstructure, precipitates, and martensiteaustenite(M/A) islands, but also contributed to the refinement of microstructure in thick plates. The large size M/A constituents formed at lower cooling rate experienced stress concentration and were potential sites for crack initiation, which led to deterioration of low-temperature impact toughness. In contrast, the acicular ferrite and lath bainite with high fraction of high-angle grain boundaries were formed in steel processed by ultra-fast cooling, which retarded cleavage crack propagation.
基金State"1025"Science and Technology Support Projects,China(No.2012BAF04B01)
文摘Slot nozzle and intensive nozzle can be used in ultra fast cooling equipment. The spray cooling method with higher water pressure can be taken in order to achieve ultra fast cooling for hot rolled strip. Water will be diffused after it is sprayed out from ultra fast cooling nozzle. Spray diffusivity will affect water velocity and penetrability of water into residual water layer on top of the strip,and then it will affect strip cooling effect. Water spraying process can be simulated by Fluent and some conclusions were obtained. Slot nozzle width and outlet velocity within setting range could not affect the length of potential core zone and the spray diffusivity. Intensive nozzle diameter and outlet velocity will affect the length of potential core zone and the spray diffusivity with different extent. These conclusions will provide referenced role for confirming ultra fast cooling nozzle size and distance between ultra fast cooling nozzle and hot rolled strip.
文摘Trees create microclimate under their crowns in comparison to the outside ambient atmospheric temperature. Sun is the pivotal source of radiant energy reaching the earth atmosphere of which heat is more important than light. The radiant energy reaches the ground without any barricade whereas the tree crown impedes it in reaching the earth’s surface. During the day, when insolation impinges on tree crown, a portion of it is reflected back to the space, other portion is absorbed by the canopy increasing the temperature of leaves and the remaining part reaches the ground penetrating through the crown. Thus, a significant coolness is experienced under the shade of trees in comparison to open sunshine, with qualitative variations. The cooling produced by trees under their shades varies with species to species due to variation in several anatomical, structural and physiological attributes of the species. Climate is changing more rapidly prominently due to human activities especially indiscriminate felling of trees and it is feared that it will create problems on availability of energy, water and food security. Economic value takes over ecological benefits in selection of species in plantation programmes and this might have been due to the lack of scientific data about varying effectiveness of ecological services bestowed by different species. In the present study, an endeavor has been made to understand as to how a tree is integrated to the effects on atmosphere and responses to changing conditions with respect to differential cooling produced by five selected forestry tree species belonging to different categories. Analysis of data has come out with gradation of the sample species in respect to their cooling effect in the atmosphere in terms of yearly, quarterly, monthly and diurnal basis.