Embedding direct reduction followed by magnetic separation was conducted to fully recover iron and titanium separately from beach titanomagnetite （TTM）. The influences of reduction conditions, such as molar ratio of...Embedding direct reduction followed by magnetic separation was conducted to fully recover iron and titanium separately from beach titanomagnetite （TTM）. The influences of reduction conditions, such as molar ratio of C to Fe, reduction time, and reduction temperature, were studied. The results showed that the TTM concentrate was reduced to iron and iron-titanium oxides, depending on the reduction time, and the reduction sequence at 1 200℃ was suggested as follows ： Fe2.75 Ti0.25O4→Fe2TiO4→FeTiO3→FeTi2O5. The reduction temperature played a considerable role in the reduction of TTM concentrates. Increasing temperature from 1 100 to 1 200℃ was beneficial to recovering titanium and iron, whereas the results deteriorated as temperature increased further. The results of X-ray diffraction and scanning electron microscopy analyses showed that low temperature （≤1100℃） was unfavorable for the gasification of reductant, resulting in insufficient reducing atmosphere in the reduction process. The molten phase was formed at high temperatures of 1250-1 300℃, which accelerated the migration rate of metallic particles and suppressed the diffusion of reduction gas, resulting in poor reduction. The optimum conditions for reducing TTM concentrate are as follows： molar ratio of C to Fe of 1.68, reduction time of 150 min, and reduction temperature of 1 200℃. Under these conditions, direct reduction iron powder, assaying 90.28 mass% TFe and 1.73 mass% TiO2 with iron recovery of 90.85%, and titanium concentrate, assaying 46.24 mass% TiO2 with TiO2 recovery of 91.15%, were obtained.展开更多
基金Project(2020YFC1909800) supported by the National Key R&D program of ChinaProject(1053320210076) supported by the Fundamental Research Funds for the Central Universities,ChinaProject supported by the State Key Laboratory of Powder Metallurgy,China。
文摘在本研究中,以铁品位为68.38%、硅含量为2.33%的优质磁铁精矿为原料通过反浮选获得了铁品位为72.12%、硅含量为0.09%的超纯磁铁精矿。以超纯磁铁精矿为原料,在1075℃下煤基还原18 h、850℃下氢气还原50 min制备了铁品位为99.06%的高纯还原铁粉。高纯还原铁粉的松装密度、流动性和压缩性分别为2.34 g/cm^(3),9.01 s/(50 g)和6.55 g/cm^(3),达到了粉末冶金用铁粉企业标准(MHF/QB-2016)中MHF80·235(优等)级。用高纯还原铁粉通过共沉淀法制备磷酸铁锂,其首次充电比容量达168.20 m A·h/g。铁鳞经过1075℃煤基还原36 h、14 m T磁选、850℃氢气还原60 min得到铁品位为98.47%的二次还原铁粉,其松装密度、流动性和压缩性分别为2.30 g/cm^(3),10.39 s/(50 g)和6.41 g/cm^(3)。与铁鳞相比,超纯磁铁精矿不仅可省去赫格纳斯工艺中的磁选环节,而且其煤基还原和氢气还原环节所需的时间更短,得到的还原铁粉铁品位更高、工艺性能更佳。本文提出了还原铁粉工艺性能的改善机理:还原铁粉的粗颗粒占比和铁品位的提高可以明显改善其松装密度和压缩性,粗颗粒占比的增加也会改善还原铁粉的流动性。
基金financially supported by the National Natural Science Foundation of China (Grant No.51474018)
文摘Embedding direct reduction followed by magnetic separation was conducted to fully recover iron and titanium separately from beach titanomagnetite （TTM）. The influences of reduction conditions, such as molar ratio of C to Fe, reduction time, and reduction temperature, were studied. The results showed that the TTM concentrate was reduced to iron and iron-titanium oxides, depending on the reduction time, and the reduction sequence at 1 200℃ was suggested as follows ： Fe2.75 Ti0.25O4→Fe2TiO4→FeTiO3→FeTi2O5. The reduction temperature played a considerable role in the reduction of TTM concentrates. Increasing temperature from 1 100 to 1 200℃ was beneficial to recovering titanium and iron, whereas the results deteriorated as temperature increased further. The results of X-ray diffraction and scanning electron microscopy analyses showed that low temperature （≤1100℃） was unfavorable for the gasification of reductant, resulting in insufficient reducing atmosphere in the reduction process. The molten phase was formed at high temperatures of 1250-1 300℃, which accelerated the migration rate of metallic particles and suppressed the diffusion of reduction gas, resulting in poor reduction. The optimum conditions for reducing TTM concentrate are as follows： molar ratio of C to Fe of 1.68, reduction time of 150 min, and reduction temperature of 1 200℃. Under these conditions, direct reduction iron powder, assaying 90.28 mass% TFe and 1.73 mass% TiO2 with iron recovery of 90.85%, and titanium concentrate, assaying 46.24 mass% TiO2 with TiO2 recovery of 91.15%, were obtained.
