Effect of Initial Goss Texture Sharpness on Texture Evolution and Magnetic Properties of Ultra-thin Grain-oriented Electrical Steel

In this study, high- and low-grade grain-oriented electrical steels were used as the initial materials to produce 0.08-mm-thick sheet with one-step cold-rolling method. Electron backscattering diffraction analysis technique and X-ray diffraction texture analysis technique were adopted to investigate the effect of initial Goss texture sharpness on texture evolution and magnetic properties of ultra-thin grain-oriented electrical steel. The results showed that primary recrystal- lization and secondary recrystallization were the main processes that occurred during annealing. The induced factors for secondary recrystallization of two grades samples were not Consistent. The high-grade samples presented texture induction mechanism, while the low-grade samples revealed strong surface-energy induction mechanism. The initial Goss texture sharpness had a great impact on texture evolution and magnetic properties of ultra-thin grain-oriented electrical steel. The Goss texture component formed after primary recrystallization was stronger, and better magnetic properties were obtained at low frequencies. For low-grade samples, secondary recrystallization enhanced the intensity of Goss texture, and both grain size and texture contributed to better high-frequency magnetic properties after secondary recrystallization. By controlling the annealing process, the magnetic properties of low-grade products could be significantly improved, thus achieving conversion from low-grade to high-grade products.

Model Transformer Evaluation of High-Permeability Grain-Oriented Electrical Steels

The dependence of transformer performance on the material properties was investigated using two laboratory-processed 0.23 mm thick grain-oriented electrical steels domain-refined with elec-trolytically etched grooves having different magnetic properties. The iron loss at 1.7 T, 50 Hz and the flux density at 800 A/m of material A were 0.73 W/kg and 1.89 T, respectively; and those of material B, 0.83 W/kg and 1.88 T. Model stacked and wound transformer core experiments using the tested materials exhibited performance well reflecting the material characteristics. In a three-phase stacked core with step-lap joints excited to 1.7 T, 50 Hz, the core loss, the exciting current and the noise level were 0.86 W/kg, 0.74 A and 52 dB, respectively, with material A; and 0.97 W/kg, 1.0 A and 54 dB with material B. The building factors for the core losses of the two materials were almost the same in both core configurations. The effect of higher harmonics on transformer performance was also investigated.

Simulation of recrystallization based on EBSD data using a modified Monte Carlo model that considers anisotropic effects in cold-rolled ultra-thin grain-oriented silicon steel

A Monte Carlo Potts model was developed to simulate the recrystallization process of a cold-rolled ultra-thin grain-oriented silicon steel.The orientation and image quality data from electron backscatter diffraction measurements were used as input information for simulation.Three types of nucleation mechanisms,namely,random nucleation,high-stored-energy site nucleation(HSEN),and high-angle boundary nucleation(HABN),were considered for simulation.In particular,the nucleation and growth behaviors of Goss-oriented({011}<100>)grains were investigated.Results showed that Goss grains had a nucleation advantage in HSEN and HABN.The amount of Goss grains was the highest according to HABN,and it matched the experimental measurement.However,Goss grains lacked a size advantage across all mechanisms during the recrystallization process.

Effect of Ball Scribing on Magnetic Barkhausen Noise of Grain-oriented Electrical Steel

Effect of ball scribing on magnetic Barkhausen noise （MBN） of conventional grain-oriented （CGO） and high- permeability grain-oriented （HGO） electrical steel was investigated. The results showed that after ball scribing, root mean square of MBN （MBNrms） of CGO electrical steel increased 9.8% with 4 mm scribing spacing at 1.2 T, and that of HGO electrical steel apparently decreased 17.3% with 16 mm scribing spacing at 1.2 T. Through the formation and development of free magnetic poles and secondary magnetic domains due to compressive stress, primary magnetic domain space of grain-oriented electrical steel becomes smaller, which reflects as a variation of MBN in the macroscopic magnetic properties. Through correlation formula derivation of MBNrms and equilibrium distance between domain walls, effect of domain refinement on grain-oriented electrical steel was also interpreted, and optimum equilibrium distance between domain walls was determined.

Abnormal Growth of Goss Grains in Grain-oriented Electrical Steels

With the help of electron back scattering diffraction techniques and field emission microscope, the misorienta- tion and the precipitation environment of Goss grains in conventional grain-oriented steel were observed and investigated at the initial stage of secondary recrystallization. It reveals that the abnormal Goss grains have a high fraction of high angle boundaries ranging from 25 to 40 deg. The most important observation is that some of {110}〈001〉 grains in matrix indicated higher particle density than their neighbor grains during final annealing at 875℃ before secondary recrystallization, which could create a favorable environment for their abnormal grain growth. Based on misorientation and precipitation results, the abnormal growth mechanism of Goss grains was sketched.

Efect of Ball Scribing on Relative Permeability of Grain-oriented Electrical Steel

Efect of ball scribing on relative permeability of conventional grain-oriented（CGO） and high permeability grain-oriented（HGO） electrical steel was investigated. The samples were scribed with spacing of 2 mm, 4 mm, 8 mm and 16 mm. The results show that after ball scribing with 16 mm width at 1.0 T, relative permeability of both℃GO and HGO steels was increased by 109% and 80%, respectively. Relative permeability rises as the scribing space increases, with the movement of the peak value of relative permeability to a higher flux density. Relational models describing relative permeability and flux density were constructed with high accuracy based on experimental data. The experimental data curves were analyzed during the magnetizing process.

Optimization of <001> grain gene based on texture hereditary behavior of magnetic materials

Since the intrinsic properties of materials are determined by the properties and arrangement of atoms,including crystal structure and defects,there is a strong analogy between material genes and biological genes.Therefore,improving the performance of materials by optimizing their genes is a new idea of material upgrading.The<001>orientation texture is closely related to the magnetic properties of soft magnetic materials.We designed and experimentally demonstrated a gene optimization in an important soft magnetic material by electric current.The reduction of grain boundary hopping energy barrier caused by the distribution of electromagnetic field promoted<001>orientation grain nucleation and growth,which directly improved the initial<001>orientation grain gene,and the inheritance of<001>orientation texture was used to control the formation of recrystallization texture.Therefore,it is possible to utilize the gene optimization technique in many materials upgrading such as metal materials and biological materials according to the differences in electromagnetic properties of microstructures.