Effect of ultrasonic power and casting speed on solidification structure of 7050 aluminum alloy ingot in ultrasonic field

With the experiment and finite element simulation, the influences of power ultrasonic on the solidification structure of 7050 aluminum alloy ingot in semi-continuous casting were researched, and the effects of casting speed on solidification structure in ultrasonic field were also analyzed. The experiment and simulation results show that the solidification structure of the ingot is homogeneously distributed, and its grain size is obviously refined at ultrasonic power of 240 W. The average grain sizes, which can be seen from the Leica microscope, are less than 100 μm. When the casting speed is 45-50 mm/min, the best grain refinement is obtained.

Ultrasonic power features of wire bonding and thermosonic flip chip bonding in microelectronics packaging

The driving voltage and current signals of piezoceramic transducer (PZT) were measured directly by designing circuits from ultrasonic generator and using a data acquisition software system. The input impedance and power of PZT were investigated by using root mean square (RMS) calculation. The vibration driven by high frequency was tested by laser Doppler vibrometer (PSV-400-M2). And the thermosonic bonding features were observed by scanning electron microscope (JSM-6360LV). The results show that the input power of bonding is lower than that of no load. The input impedance of bonding is greater than that of no load. Nonlinear phase, plastic flow and expansion period, and strengthening bonding process are shown in the impedance and power curves. The ultrasonic power is in direct proportion to the vibration displacement driven by the power, and greater displacements driven by high power (>5 W) result in welding failure phenomena, such as crack, break, and peeling off in wedge bonding. For thermosonic flip chip bonding, the high power decreases position precision of bonding or results in slippage and rotation phenomena of bumps. To improve reliability and precision of thermosonic bonding, the low ultrasonic power (about 1-5 W) should be chosen.

Effect of ultrasonic power and bonding force on the bonding strength of copper ball bonds

Copper wire, serving as a cost-saving alternative to gold wire, has been used in many high-end thermosonic ball bonding applications. In this paper, the bond shear force, bond shear strength, and the ball bond diameter are adopted to evaluate the bonding quality. It is concluded that the ef/~cient ultrasonic power is needed to soften the ball to form the copper bonds with high bonding strength. However, excessive ultrasonic power would serve as a fatigue loading to weaken the bonding. Excessive or less bonding force would cause cratering in the silicon.

EFFECT OF ULTRASONIC POWER ON THE HEAVY ALUMINUM WEDGE BONDING STRENGTH

Eleven groups of wire bonding experiments are carried out on an experiment platform （restructured with a U3000 heavy aluminum wedge wire bonder）. Pure silicon aluminum wire （300 μm in diameter, 2.94-3.92 N in average pull force） and nickel coated aluminum substrates are used in the experiments. During the experiment process, only ultrasonic power rate parameter is changed and the other bonding parameters are kept as constant, The bonding force and time are 4.90 N and 100 ms respectively. After the bonding experiments, shear strength tests are carried out on the bonds as the bonding strength criterion. From those experiments and test results, some conclusions are obtained： In the small ultrasonic power rate conditions （about 20%-30%）, with the power increasing, the bonding strength enhances accordingly; However, in the large ultrasonic power rate conditions （about 45%-70%）, the bonding strength decreases accordingly and over bonding happens. Only when the ultrasonic power rate is in a moderate condition （about 35%-40%） can good and stabilized bonding strength be acquired.

Impact of ultrasonic power on liquid fraction,microstructure and physical characteristics of A356 alloy molded through cooling slope

This study involves A356 alloy molded through ultrasonically vibrated cooling slope.The slope alongside ultrasonic power enables indispensable shear for engendering slurry from which the semisolid cast/heat treated billets got produced.An examination demonstrates ultrasonically vibrated cooling slope influencing the liquid fraction/microstructure/physical characteristics of stated billets.The investigation encompasses five diverse ultrasonic powers(0,75,150,200,250 W).The ultrasonic power of 150 W delivers finest/rounded microstructure with enhanced physical characteristics.Microstructural modifications reason physical transformations because of grain refinement and grain boundary/Hall-Petch strengthening.A smaller grain size reasons a higher strength/shape factor and an increased homogeneity reasons a higher ductility.Microstructural characteristics get improved by reheating.It is owing to coalescence throughout temperature homogenization.The physical characteristics is improved by reheating because of a reduced porosity and enhanced dissolution besides augmented homogeneity.A direct comparison remains impossible owing to unavailability of researches on ultrasonically vibrated cooling slope.

Effect of Power Ultrasonic on Solidification Structure of HT150 Gray Cast Iron

Power ultrasonic treatment is an efficient way to improve the solidification structure and mechanical properties of metals. The effect of 600 W power ultrasonic treatment on the solidification process and structure of HT150 gray cast iron has been studied, and the fining mechanism of power ultrasonic has been analyzed.

Modification of Pb(Zr,Ti)O3 by Doping Mo based on High Power Ultrasonic Transducer

In view of the special requirements of transducers for power ultrasonic processing,the piezoelectric ceramic material Pb(Zr,Ti)O3 was modified by adding other effective elements.The piezoelectric ceramic piece has a good crystal phase structure,a stable piezoelectric constant,a higher dielectric constant,and a lower dielectric loss by adding a small amount of Sr^2+,Ba^2+,Ga^2+,Sn^4+,Nb^5+,etc.These properties are well suited to requirements of power ultrasonic transducer more than 1 000 W.The crystal phase structure and surface morphology of the modified piezoelectric ceramic chips were analyzed by X-ray and scanning electron microscopy (SEM) to prove that the piezoelectric ceramic chips have good crystal structure and density.The dielectric constant of the polarized piezoelectric ceramic chips was measured using an LCR meter.Finally,the piezoelectric ceramic chips were used to design the ultrasonic transducer,and the transducer was analyzed and measured by the impedance analyzer.The measurement results show that the performance of the piezoelectric ceramic chips is reasonable and feasible.

Effect of applied pressure and ultrasonic vibration on microstructure and microhardness of Al-5.0Cu alloy

The squeeze pressure field and power ultrasonic field were applied during the conventional casting process of Al-5.0Cu alloy simultaneously. The effects of individual squeeze pressure or power ultrasonic and their coupling on the microstructures and microhardness of Al-5.0Cu alloy were studied by optical microscopy, scanning electron microscopy, image analysis and micro Vickers hardness test. The results show that compared with the conventional casting, refined microstructures, homogeneous distribution of α（Al） and θ（Al2Cu） and improved microhardness can be obtained when squeeze pressure or power ultrasonic is applied individually. For the case of combined fields, both the treated region and the improvement of microstructure and properties can be enhanced.

Microstructure evolution of 3003/4004 clad ingots under diverse physical fields

In order to improve the quality of clad ingots, diverse physical fields including electromagnetic stirring, power ultrasonic and compound field of ultrasonic and electromagnetic stirring were attempted to prepare clad ingots of 3003/4004 alloys. The solidification structures near the interface in clad ingots were investigated. The experiment results indicate that the solidification structure of 4004 alloy changes from dendritic crystals to petal-like grains when the clad ingot is treated by electromagnetic stirring. With the effect of power ultrasonic, the solidified microstructure of 4004 alloy exhibits the refinement of both primary a（A1） and eutectic silicon. Under the compound field, the primary a（A1） is refined, the morphology of eutectic silicon has a transition from a coarse plate-like form without treatment or thin acicular-like form with power ultrasonic to fine coral-like form.

Microstructure Evolutions and Properties of Al-Cu Alloy Joint in the Pulsed Power Ultrasonic-Assisted GMAW

The pulsed power ultrasonic-assisted gas metal arc welding(PU-GMAW)is a new development hybrid welding method.The influences of the pulsed power ultrasonic on the microstructure evolution of the welded joint of Al-Cu alloy were investigated by using scanning electron microscopy,transmission electron microscope and electron back scattering diffraction.The results showed that the efficient heat input in the PU-GMAW was increased by above 100%compared with the traditional GMAW.The grain and eutectic of the PU-GMAW weld seam were refined compared with that of the GMAW.Cavitation and acoustic streaming induced the dendrite fragmentation(α-Al)and heterogeneous nucleation,which were the main reasons for the grain refinement.The microhardness of the PU-GMAW welded joint was improved compared with that of the GMAW owing to the change of the eutectic and grain.

Measurement of acoustic field radiated by low frequency power ultrasonic transducer with laser-interferometer

Based on the piezo-optic effect of medium, the refractive index of medium is the function of its density, and so it's also the function of acoustic pressure. Therefore, acoustic pressure in the optical path everywhere can be determined absolutely by laser-interferometric technique and relative distribution of pressure in the middle and far acoustic field, which can be obtained from theory or experiment respectively. Theory and experiment of measurement of pressure in acoustic field with laser-interferometer are introduced. Distribution of pressure radiated by a power ultrasonic transducer is determined by laser interferometric technique. The theoretical and experimental results are in good agreement. The receiving sensitivity of a PVDF (Polyvinylidene fluoride) transducer in free field is also calibrated absolutely due to above results and its sensitivity is -118.5 dB.