This paper researches ultrasonic vibration drilling of carbon fiber reinforced polymers composites that are hard, brittle, and have low shear strength between layers. An experiment plan has been developed to reduce th...This paper researches ultrasonic vibration drilling of carbon fiber reinforced polymers composites that are hard, brittle, and have low shear strength between layers. An experiment plan has been developed to reduce the axial force. Experimental studies have been done on the influence of process parameters, tool structures on the drilling axial force. The drilling mechanism is specially investigated. Thus an effective method is presented to reduce the drilling axial force. The authors suppose that ultrasonic vibration drilling is feasible for carbon fiber reinforced polymers composites.展开更多
Rotary ultrasonic drilling(RUD)has become an effective approach for machining advanced composites which are widely using in the field of aeronautics.The cutting kinematics and the corresponding material removal mechan...Rotary ultrasonic drilling(RUD)has become an effective approach for machining advanced composites which are widely using in the field of aeronautics.The cutting kinematics and the corresponding material removal mechanisms are distinct in different drilling areas during RUD.However,these fundamentals have not been fully considered in the existing studies.In this research,two distinct forms of interaction induced by ultrasonic vibration were considered as impact-separation and vibratory lapping between the abrasives and workpiece.And the conditions to guarantee the effectiveness of these interactions were obtained to eliminate diminishing effects of ultrasonic vibration.Based on indentation fracture theory,the penetration depth of abrasives and the axial drilling force model was derived for RUD.The verification tests of C/SiC composites resulted in a prediction error within 15%.Due to the minimal volume of material removed during each vibration cycle,the drilling force was more stable in vibration assisted mode.The specific drilling energy of RUD was firstly calculated based on the measured drilling load.It was found the drilling parameters should be matched with vibration frequency and amplitude to make better usage of the advantages of ultrasonic vibration,which is critical in the vibration assisted processing of advanced materials.展开更多
It is well known that miniature drills are of poor rigidity. If unbalanced radial forces have occurred, the chisel edge will deviate from the correct position, causing hole positional error and size error. Although so...It is well known that miniature drills are of poor rigidity. If unbalanced radial forces have occurred, the chisel edge will deviate from the correct position, causing hole positional error and size error. Although some research papers talk about the beginning of the drilling process, most were limited to the study of drill whirling vibration and the distorted polygon shape at the entrance, and few investigated the radial deflection of a drill point in microdrilling. This note chiefly deals with how the drill radial deflection is effectively reduced by a new ultrasonic vibration drilling technology. Also, the authors for the first time present a precise penetration characteristic of ultrasonic vibration drilling.展开更多
文摘This paper researches ultrasonic vibration drilling of carbon fiber reinforced polymers composites that are hard, brittle, and have low shear strength between layers. An experiment plan has been developed to reduce the axial force. Experimental studies have been done on the influence of process parameters, tool structures on the drilling axial force. The drilling mechanism is specially investigated. Thus an effective method is presented to reduce the drilling axial force. The authors suppose that ultrasonic vibration drilling is feasible for carbon fiber reinforced polymers composites.
基金supported by the National Natural Science Foundation of China(No.U1737201)the National Science and Technology Major Project(No.2017-VII-0015-0111)+1 种基金the Key Basic and Applied Research Program of Guangdong Province,China(No.2019B030302010)the Science and Technology Innovation Commission Shenzhen(No.JCYJ20170412111216258).
文摘Rotary ultrasonic drilling(RUD)has become an effective approach for machining advanced composites which are widely using in the field of aeronautics.The cutting kinematics and the corresponding material removal mechanisms are distinct in different drilling areas during RUD.However,these fundamentals have not been fully considered in the existing studies.In this research,two distinct forms of interaction induced by ultrasonic vibration were considered as impact-separation and vibratory lapping between the abrasives and workpiece.And the conditions to guarantee the effectiveness of these interactions were obtained to eliminate diminishing effects of ultrasonic vibration.Based on indentation fracture theory,the penetration depth of abrasives and the axial drilling force model was derived for RUD.The verification tests of C/SiC composites resulted in a prediction error within 15%.Due to the minimal volume of material removed during each vibration cycle,the drilling force was more stable in vibration assisted mode.The specific drilling energy of RUD was firstly calculated based on the measured drilling load.It was found the drilling parameters should be matched with vibration frequency and amplitude to make better usage of the advantages of ultrasonic vibration,which is critical in the vibration assisted processing of advanced materials.
基金Project supported by the National Mechanical Technology Development Foundation of China
文摘It is well known that miniature drills are of poor rigidity. If unbalanced radial forces have occurred, the chisel edge will deviate from the correct position, causing hole positional error and size error. Although some research papers talk about the beginning of the drilling process, most were limited to the study of drill whirling vibration and the distorted polygon shape at the entrance, and few investigated the radial deflection of a drill point in microdrilling. This note chiefly deals with how the drill radial deflection is effectively reduced by a new ultrasonic vibration drilling technology. Also, the authors for the first time present a precise penetration characteristic of ultrasonic vibration drilling.
