In order to improve the wear resistance properties of copper substrate, a layer of electroplated nickel was firstly deposited on copper substrate, subsequently these electroplated specimens were treated by slurry pack...In order to improve the wear resistance properties of copper substrate, a layer of electroplated nickel was firstly deposited on copper substrate, subsequently these electroplated specimens were treated by slurry pack cementation process with a slurry pack cementation mixture composed of TiO2 as titanizing source, pure Al powder as aluminzing source and also a reducer for titanizing, an activator of NH4Cl and albumen （egg white） as cohesive agent. The Ti-Al coating was fabricated on the surface of electro-deposited nickel layer on copper matrix followed by the slurry pack cementation process. The effects of slurry pack cementation temperature on the microstructures and wear resistance of Ti-Al coating were studied. The results show that the microstructure of the coating changed from NiAl＋Ni3（Ti,Al） to NiAl ＋Ni3（Ti,Al）＋Ni4Ti3 to Ni4Ti3＋NiAl, and to NiAl＋Ni3（Ti,Al）＋NiTi with slurry pack cementation temperature ranging from 800 ℃ to 950 ℃ in 12 h. The friction coefficient of Ti-Al coating decreased and the hardness increased with increasing the slurry pack cementation temperature. The minimum friction coefficient was 1/3 and the minimum hardness was 5 times larger than that of pure copper.展开更多
Air channeling in the annulus between the casing and the cement sheath and/or between the cement sheath and formation is the main factor affecting the safe operation of natural gas wells at high temperatures and press...Air channeling in the annulus between the casing and the cement sheath and/or between the cement sheath and formation is the main factor affecting the safe operation of natural gas wells at high temperatures and pressures.Prevention of this problem requires,in general,excellent anti-channeling performances of the cement sheath.Three methods to predict such anti-channeling performances are proposed here,which use the weightless pressure of cement slurry,the permeability of cement stone and the volume expansion rate of cement sheath as input parameters.Guided by this approach,the anti-channeling performances of the cement slurry are evaluated by means of indoor experiments,and the cement slurry is optimized accordingly.The results show that the dangerous transition time of the cement slurry with optimized dosage of admixture is only 76 min,the permeability of cement stone is 0.005 md,the volume shrinkage at final setting is only 0.72%,and the anti-channeling performances are therefore maximized.The effective utilization of the optimized cement slurry in some representative wells(LD10–1-A1 and LD10–1-A2 in LD10–1 gas field)is also discussed.展开更多
Cementing carbonate reservoirs is generally a difficult task.The so-called thixotropic cement slurry has gained considerable attention in this regard as it can help tofix some notable problems.More precisely,it can ea...Cementing carbonate reservoirs is generally a difficult task.The so-called thixotropic cement slurry has gained considerable attention in this regard as it can help tofix some notable problems.More precisely,it can easilyfill the leakage layer;moreover,its gelling strength can grow rapidly when pumping stops,thereby increasing the resistance to gas channeling,effectively preventing this undesired phenomenon in many cases.High-temperature thixotropic cement slurry systems,however,are still in an early stage of development and additional research is needed to make them a viable option.In the present study,using a self-developed composite high-temperature thixotropic additive as a basis,it is shown that the compressive strength can be adjusted by tuning the proportion of silica sand,the high-temperature retarder,fluid loss additive and dispersant(compatible with the thixotropic additive).According to the tests,the developed high-temperature thixotropic cement slurry system has a 14 d compressive strength of 29.73 MPa at 150°C,and a thickening time of 330 min when the dosage of retarder is 2%.At the same time,the rheological property,water loss,permeability,water separation rate,and settlement stability of the cement slurry system meet the requirements of cementing construction.展开更多
Gaoshiti-Moxi structure belt of An-Yue Sinian gas reservoir, which was China’s largest monomer Marine carbonate gas reservoir up to now, located in vying-dragon female temple structure group that belong to the ancien...Gaoshiti-Moxi structure belt of An-Yue Sinian gas reservoir, which was China’s largest monomer Marine carbonate gas reservoir up to now, located in vying-dragon female temple structure group that belong to the ancient uplift slope of the middle of Sichuan. With the exploration and development of high temperature and high pressure carbonate reservoir, a large number of challenges and problems, such as long isolation section, active oil-gas show, large temperature difference, prone to super retarding cement slurry and gas channeling at flare position, have been encountered in the cementing of 177.8 mm hang-liner. In order to solve these problems, numerous measures and methods have been put into use for reducing the safety risk of cementing and improving cementing quality. The large temperature difference channeling cement slurry system, effective anti-pollution spacer and high-pressure packer type liner hanger were developed and applied for field tests in the early stage of development. In addition, equilibrium pressure cementing technology, optimizing of centralizer placement and plasma column structure, improvement of pump displacement and hold pressure while waiting on cement were used to ensure nice displacement efficiency and cementing quality. As Moxi X well for example, the cementing quality factor of merit was 40.29% and the qualification rate was up to 78.87% after adopting the cementing measures and methods above. The cementing quality was much higher than previous level and provided technical support for Gaoshiti-Moxi area.展开更多
基金Projects(YKJ201203,CKJB201205)supported by the Nanjing Institute of Technology,China
文摘In order to improve the wear resistance properties of copper substrate, a layer of electroplated nickel was firstly deposited on copper substrate, subsequently these electroplated specimens were treated by slurry pack cementation process with a slurry pack cementation mixture composed of TiO2 as titanizing source, pure Al powder as aluminzing source and also a reducer for titanizing, an activator of NH4Cl and albumen （egg white） as cohesive agent. The Ti-Al coating was fabricated on the surface of electro-deposited nickel layer on copper matrix followed by the slurry pack cementation process. The effects of slurry pack cementation temperature on the microstructures and wear resistance of Ti-Al coating were studied. The results show that the microstructure of the coating changed from NiAl＋Ni3（Ti,Al） to NiAl ＋Ni3（Ti,Al）＋Ni4Ti3 to Ni4Ti3＋NiAl, and to NiAl＋Ni3（Ti,Al）＋NiTi with slurry pack cementation temperature ranging from 800 ℃ to 950 ℃ in 12 h. The friction coefficient of Ti-Al coating decreased and the hardness increased with increasing the slurry pack cementation temperature. The minimum friction coefficient was 1/3 and the minimum hardness was 5 times larger than that of pure copper.
基金funded by the CNOOC Scientific Research Project“Study of cementing key properties and its matching technology of LD-10 gas field”(Grant No.CCL2019ZJFN1227).
文摘Air channeling in the annulus between the casing and the cement sheath and/or between the cement sheath and formation is the main factor affecting the safe operation of natural gas wells at high temperatures and pressures.Prevention of this problem requires,in general,excellent anti-channeling performances of the cement sheath.Three methods to predict such anti-channeling performances are proposed here,which use the weightless pressure of cement slurry,the permeability of cement stone and the volume expansion rate of cement sheath as input parameters.Guided by this approach,the anti-channeling performances of the cement slurry are evaluated by means of indoor experiments,and the cement slurry is optimized accordingly.The results show that the dangerous transition time of the cement slurry with optimized dosage of admixture is only 76 min,the permeability of cement stone is 0.005 md,the volume shrinkage at final setting is only 0.72%,and the anti-channeling performances are therefore maximized.The effective utilization of the optimized cement slurry in some representative wells(LD10–1-A1 and LD10–1-A2 in LD10–1 gas field)is also discussed.
基金funded by the National Natural Science Foundation of China(51974355).
文摘Cementing carbonate reservoirs is generally a difficult task.The so-called thixotropic cement slurry has gained considerable attention in this regard as it can help tofix some notable problems.More precisely,it can easilyfill the leakage layer;moreover,its gelling strength can grow rapidly when pumping stops,thereby increasing the resistance to gas channeling,effectively preventing this undesired phenomenon in many cases.High-temperature thixotropic cement slurry systems,however,are still in an early stage of development and additional research is needed to make them a viable option.In the present study,using a self-developed composite high-temperature thixotropic additive as a basis,it is shown that the compressive strength can be adjusted by tuning the proportion of silica sand,the high-temperature retarder,fluid loss additive and dispersant(compatible with the thixotropic additive).According to the tests,the developed high-temperature thixotropic cement slurry system has a 14 d compressive strength of 29.73 MPa at 150°C,and a thickening time of 330 min when the dosage of retarder is 2%.At the same time,the rheological property,water loss,permeability,water separation rate,and settlement stability of the cement slurry system meet the requirements of cementing construction.
文摘Gaoshiti-Moxi structure belt of An-Yue Sinian gas reservoir, which was China’s largest monomer Marine carbonate gas reservoir up to now, located in vying-dragon female temple structure group that belong to the ancient uplift slope of the middle of Sichuan. With the exploration and development of high temperature and high pressure carbonate reservoir, a large number of challenges and problems, such as long isolation section, active oil-gas show, large temperature difference, prone to super retarding cement slurry and gas channeling at flare position, have been encountered in the cementing of 177.8 mm hang-liner. In order to solve these problems, numerous measures and methods have been put into use for reducing the safety risk of cementing and improving cementing quality. The large temperature difference channeling cement slurry system, effective anti-pollution spacer and high-pressure packer type liner hanger were developed and applied for field tests in the early stage of development. In addition, equilibrium pressure cementing technology, optimizing of centralizer placement and plasma column structure, improvement of pump displacement and hold pressure while waiting on cement were used to ensure nice displacement efficiency and cementing quality. As Moxi X well for example, the cementing quality factor of merit was 40.29% and the qualification rate was up to 78.87% after adopting the cementing measures and methods above. The cementing quality was much higher than previous level and provided technical support for Gaoshiti-Moxi area.
