Vacuum interrupter,high reliability component of distribution switches,circuit breakers and contactors

The use of vacuum interrupters(VIs)as the current interruption component for switches,circuit breakers,reclosers and contactors operating at distribution voltages has escalated since their introduction in the mid-1950’s.This electrical product has developed a dominating position for switching and protecting distribution circuits.VIs are even being introduced into switching products operating at transmission voltages.Among the reasons for the VI’s popularity are its compactness,its range of application,its low cost,its superb electrical and mechanical life and its ease of application.Its major advantage is its well-established reliability.In this paper we show how this reliability has been achieved by design,by mechanical life testing and by electrical performance testing.We introduce the“sealed for life”concept for the VI’s integrity.We discuss this in terms of what is meant by a practical leak rate for VIs with a life of over 30 years.We show that a simple high voltage withstand test is an easy and effective method for monitoring the long-term vacuum integrity.Finally we evaluate the need for routine inspection of this electrical product when it is used in adverse ambient environments.

Arc Behaviours in Vacuum Interrupters with Axial Magnetic Field Electrodes

To improve the limiting current interruption capability and minimizing vacuum interrupter with axial magnetic field （AMF） electrodes, it is significant to investigate the vacuum arc behaviours between the contacts. AMF distributions of the slot type electrodes were studied by both numerical analysis and experiments. Furthermore, the behaviours of vacuum arcs for different parameters of the slot type AMF electrodes were investigated by using high-speed CCD camera. The influences of gap distance, contact diameter and phase shift time between AMF and arc current on the vacuum arc were investigated. The results provide a reference for research and development of vacuum interrupters with slot type or other types of AMF electrode.

Influence of Gap Distance on Vacuum Arc Characteristics of Cup Type AMF Electrode in Vacuum Interrupters

The greenhouse effect of SFe is a great concern today. The development of high voltage vacuum circuit breakers becomes more important. The vacuum circuit breaker has minimum pollution to the environment. The vacuum interrupter is the key part of a vacuum circuit breaker. The interrupting characteristics in vacuum and arc-controlling techniue are the main problems to be solved for a longer gap distance in developing high voltage vacuum interrupters. To understand the vacuum arc characteristics and provide effective technique to control vacuum arc in a long gap distance, the arc mode transition of a cup-type axial magnetic field electrode is observed by a high-speed charge coupled device （CGD） video camera under different gap distances while the arc voltage and arc current are recorded. The controlling ability of the axial magnetic field on vacuum arc obviously decreases when the gap distance is longer than 40 ram. The noise components and mean value of the arc voltage significantly increase. The effective method for controlling the vacuum arc characteristics is provided by long gap distances based on the test results. The test results can be used as a reference to develop high voltage and large capacity vacuum interrupters.

Investigation on X-Radiation for 126 kV Vacuum Interrupters

When subjected to high voltages between opened contacts, vacuum interrupters may emit X-rays. In order to ensure that these are of an acceptable level, vacuum interrupters should comply with the limits for X-ray emission and the test procedures to be carried out to verify this based on relevant standards and specifications. In this paper, a comprehensive experimental study has been performed for 126 kV vacuum interrupters used in a transmission system to understand the X-radiation level and its influence by three main parameters, namely applied power-frequency voltage, contact gap and power=frequency voltage conditioning. The radiation instrument is an FJ347 radiometer and the X-radiation dose was measured at the power-frequency test voltage. These tests demonstrated that the X-radiation emission level for a 126 kV vacuum interrupter did not exceed the following： 5 μSv per hour at a rated voltage of 126 kV and 150 μSv per hour at a power-frequency voltage of 230 kV at 1 m distance. The X-radiation dose increased with the applied power-frequency voltage increasing and decreased with the contact gap increasing. The X- radiation dose for 126 kV vacuum interrupters decreased by 57% after the conditioning procedure with a certain power-frequency voltage. During the conditioning procedure, the average value of the X-radiation dose was 4.49 mSv, which means if a professional conditions 180 interrupters per year, it will be safe at the 6.4 m distance.

The jointing stress analysis of one-shot seal-off high-voltage vacuum interrupters

The free shrinkage of ceramic or metal is restricted due to solidification of the solder. Hence the shrinkage stress arises and the jointing strength is reduced during the brazing of high-voltage vacuum interrupters （HVVIs）. The solder bound contour was gained by solved energy bound equation. The finite element model of weld beads was established with Surface Evolver software. Then the stress in two different cooling techniques （ natural cooling and force cooling） was calculated with ANSYS. Comparing the stress, a better cooling technique was selected for HVVIs. Its cooling time is shortened by 3 hours while the jointing stress doesn＇ t increase and the tensile strength of ceramic to metal seal is not decreased. The stress-rupture tests have validated the calculated results. More important, a method is found, by which the brazing technique could be improved in advance instead of blind experiments.

Vacuum Switching Technology for Future of Power Systems

Even though switching in vacuum is a technology with almost 100 years of history,its recent develop-ments are still changing the future of power transmission and distribution systems.First,current switch-ing in vacuum is an eco-friendly technology compared to switching in SF 6 gas,which is the strongest greenhouse gas according to the Kyoto Protocol.Vacuum,an eco-friendly natural medium,is promising for reducing the usage of SF 6 gas in current switching in transmission voltage.Second,switching in vacuum achieves faster current interruption than existing alternating current(AC)switching technolo-gies.A vacuum circuit breaker(VCB)that uses an electromagnetic repulsion actuator is able to achieve a theoretical limit of AC interruption,which can interrupt a short-circuit current in the first half-cycle of a fault current,compared to the more common three cycles for existing current switching technologies.This can thus greatly enhance the transient stability of power networks in the presence of short-circuit faults,especially for ultra-and extra-high-voltage power transmission lines.Third,based on fast vacuum switching technology,various brilliant applications emerge,which are benefiting the power systems.They include the applications in the fields of direct current(DC)circuit breakers(CBs),fault current lim-iting,power quality improvement,generator CBs,and so forth.Fast vacuum switching technology is promising for controlled switching technology in power systems because it has low variation in terms of opening and closing times.With this controlled switching,vacuum switching technology may change the“gene”of power systems,by which power switching transients will become smoother.

A gravity heat pipe for high voltage vacuum interrupter

To enhance nominal current of high voltage vacuum circuit breakers （VCBs）, a gravity heat pipe was proposed to replace stationary conducting rod of a high voltage vacuum interrupter. The heat pipe is composed of two coaxis tubes： the external tube is made of oxygen-free copper and the inner tube is made of stainless steel. The bottom end of the inner stainless steel tube is connected to the external copper tube by holes. Transient and static thermal performance of the heat pipe was measured, and the thermal resistance of it was compared with that of a solid copper rod with the same dimensions. Experimental results showed that thermal resistance of the heat pipe was about 1/3 of that of the copper rod, and it decreased slightly with the rising of the input heat flux. 3D thermal simulation on a 126 kV/2000 A single break VCB was done to compare the thermal performance between the proposed gravity heat pipe and the copper rod serving as the stationary conducting rod of the vacuum interrupter. Simulation results revealed that in the heat pipe case, the maximum temperature between contacts was 67 ℃ lower than that in the copper rod case.

Design and Experimental Testing of a Moving Coil Actuator with Compensation Coil

Hydrogen-powered electric aircraft have attracted significant interests aiming to achieve decarbonization targets.Onboard DC electric networks are facing great challenges in DC fault protection requirements.Vacuum interrupters are widely used in low voltage and medium voltage power systems due to being environmentally friendly with low maintenance.In this paper a moving coil actuator with compensation coils for a vacuum interrupter,as part of a hybrid direct current circuit breaker,is designed and experimentally tested.Compensation coils are used to improve operating speed compared with original moving coil actuator.Comparisons between four possible connections of compensation coils and original moving coil actuator are carried out.Experimental results show comparisons between different connections of actuator coils in terms of opening time and coil current with a range of pre-charged capacitor voltages.Dynamic performance of each actuator connection is also compared.The actuator with compensation coils is shown to have a higher current rising rate and achieve faster opening speed,which is a critical requirement for electric aircraft network protection.The parallel connection actuator achieves the highest opening speed within 3.5 ms with capacitor voltage of 50 V.