High-chromium vanadium-titanium magnetite all-pellet integrated burden optimization and softening-melting behavior based on flux pellets

High-chromium vanadium-titanium magnetite(HVTM)is a crucial polymetallic-associated resource to be developed.The allpellet operation is a blast furnace trend that aims to reduce carbon dioxide emissions in the future.By referencing the production data of vanadium-titanium magnetite blast furnaces,this study explored the softening-melting behavior of high-chromium vanadium-titanium magnetite and obtained the optimal integrated burden based on flux pellets.The results show that the burden with a composition of 70wt%flux pellets and 30wt%acid pellets exhibits the best softening-melting properties.In comparison to that of the single burden,the softening-melting characteristic temperature of this burden composition was higher.The melting interval first increased from 307 to 362℃and then decreased to 282℃.The maximum pressure drop(ΔPmax)decreased from 26.76 to 19.01 kPa.The permeability index(S)dropped from 4643.5 to 2446.8 kPa·℃.The softening-melting properties of the integrated burden were apparently improved.The acid pellets played a role in withstanding load during the softening process.The flux pellets in the integrated burden exhibited a higher slag melting point,which increased the melting temperature during the melting process.The slag homogeneity and the TiC produced by over-reduction led to the gas permeability deterioration of the single burden.The segregation of the flux and acid pellets in the HVTM proportion and basicity mainly led to the better softening-melting properties of the integrated burden.

Influence of Coke Content on Sintering Process of Chromium-containing Vanadium-titanium Magnetite

The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed that, as the coke content increased from 3.2% to 4.4%, the liquid phase and combustion zone thickness increased while the vertical sintering rate and ratio of sintered product decreased. In addition, the combustion ratio of exhaust gas also increased with increasing the coke content, indicating that combustion zone temperature also increased, and the excessive the coke content in the sintering process of vanadiumtitanium magnetite is harmful. As the coke content increased, the magnetite, silicates, and perovskite contents of the sintered ore increased while the contents of hematite and calcium ferrite of sintered ore decreased; drum strength decreased, and reduction degradation properties increased while reduction ability decreased. We found that the appropriate coke content for the sintering process is 3.6 wt%.

Effect of oxygen enrichment on sintering behavior of high proportion vanadium-titanium magnesite concentrates

To achieve high-efficiency utilization of complex and unmanageable iron-containing minerals,the effects of oxygen enrichment on productivity,yield,flame front speed,exhaust gas peak temperature,and desulphurization reaction of the vanadium-titanium magnetite sintering process as well as sinter tumble index and mineralogy were clarified,with oxygen enrichment concentrations ranging from 21 to 29 vol.%.Results indicated that with increasing the oxygen enrichment concentration from 21 to 27 vol.%,the flame front speed increased from 30.3 to 40.0 mm min^(-1),the yield enhanced from 72%to 77%,and the productivity augmented from 1.83 to 2.67t m^(-2)h^(-1);in the meantime,the tumble index was improved from 73.7%to 77.9%,and the exhaust gas peak temperature rose from 376.4 to 484.8℃.The main reason for the improvement in sintering properties was the increased combustibility of fuels and the generation of proper liquid phase that improved the permeability of the packed bed.The improved sinter strength is mainly due to the increase in the phase fraction of silico-ferrites of calcium and aluminium.In addition,oxygen enrichment sintering could significantly increase the desulphurization level of vanadium-titanium magnetite sinter and the rate of desulphurization reaction during sintering process.

新疆巴楚小海子岩体铁钛成矿特征及资源利用前景

新疆巴楚小海子是近年来在塔里木大火成岩省探获的一个低品位-大吨位岩浆型钒钛磁铁矿床,其成岩成矿机制以及资源利用前景尚不清楚。文章针对小海子岩体2种含矿岩相橄榄辉长岩和橄榄辉石岩开展了地质地球化学研究。橄榄辉长岩相和橄榄辉石岩相虽然在空间上关系不明,但岩相学观察表明它们矿物组成的差异与矿物堆晶作用有关,且二者具有相似的稀土元素球粒陨石标准化和微量元素原始地幔标准化配分曲线,说明是同源岩浆演化的产物,橄榄石较低的Fo值(67.9~72.5)指示幔源母岩浆在深部岩浆房中发生了分异。小海子岩体和与相距约45 km的瓦吉里塔格相比,岩石组成和地球化学组成相似,表明为同源岩浆成因,但后者矿物组成变化范围更大,指示瓦吉里塔格岩体在形成过程中经历了更高程度的分离结晶作用,这可能是造成瓦吉里塔格岩体比小海子岩体的w(TiO_(2))更高的原因。小海子岩体虽然w(TiO_(2))较低(3%~4%),但铁钛氧化物固溶体分离结构不发育,且矿物颗粒粗大,使得铁和钛选矿解离比中国其他地区的钒钛磁铁矿更为容易,因此钛资源利用前景巨大,笔者建议出台地方性的勘查技术规范,为这类铁钛资源的开发利用提供技术标准。

烧结熔剂对钒钛磁铁矿液相高温行为的影响

为了改善钒钛磁铁矿的烧结液相行为,采用微型烧结方法研究了不同熔剂对钒钛磁铁矿液相高温行为的影响.结果表明:从钒钛磁铁矿的液相高温行为考虑,白云石适合做低钛型钒钛矿的烧结熔剂,石灰石适合做低钛型或中钛型钒钛矿的烧结熔剂;与高钛型钒钛矿相匹配的熔剂为高活性的生石灰,菱镁石并不适合做钒钛矿的烧结熔剂.因此,优化钒钛磁铁矿的液相高温行为应根据矿石中的钛含量,调节烧结熔剂中石灰石和高活性生石灰的配比,以及不同性能石灰石和高活性生石灰的使用量.

基于钒钛磁铁矿尾矿的发泡陶瓷制备及性能研究

攀西地区铁尾矿的大量堆积严重污染了当地的生态环境。固废基发泡陶瓷吸波材料在解决铁尾矿堆积问题的基础上,推进了发泡陶瓷在吸波材料领域的应用。通过正交试验探索了烧结温度、保温时间和发泡剂掺量对发泡陶瓷物理性能的影响,并综合分析得出优选烧结方案:烧结温度为1190℃,保温时间为60 min,发泡剂掺量为质量分数0.3%。依照此方案制备的发泡陶瓷体积密度为0.23 g/cm^(3),体积吸水率为0.76%,抗压强度为0.73 MPa,导热系数为0.06 W/(m·K),孔隙率为89.89%。在正交试验制定的工艺基础上,探索了试样厚度对发泡陶瓷吸波性能的影响。研究结果表明:在烧结温度1170℃,吸波剂掺量为质量分数30%时,厚度为15 mm的发泡陶瓷吸波性能最优,在0.5~18 GHz的频率范围内反射损耗降低至-28.58 dB,显示出2.35 GHz的有效吸收带宽。该研究为钒钛磁铁矿尾矿的资源化利用和发泡陶瓷在吸波材料方面的运用提供了参考。

铝土矿尾矿协同钒钛磁铁矿尾矿制备刚玉质复相陶瓷

以铝土矿尾矿和钒钛磁铁矿尾矿为原料,经混料、成型和高温烧成等工艺制备了刚玉质复相陶瓷,研究了钒钛磁铁矿尾矿添加量、烧成温度等因素对制得复相陶瓷材料的物相、显微形貌及力学性能的影响规律。结果表明:当铝土矿尾矿与钒钛磁铁矿尾矿质量比为9∶1时,在1100℃下保温3 h制得刚玉质复相陶瓷材料的性能最优,其体积密度为2.71 g/cm^(3),抗压强度为276.9 MPa,抗折强度为67.3 MPa。

钒钛磁铁矿尾矿/高岭土复合整体材料的制备及光催化降解罗丹明B的研究

在钒钛磁铁矿的开发利用过程中形成了大量堆积的尾矿,既造成土壤污染,还危害周边居民的身体健康。因此,开发钒钛磁铁矿尾矿的有效利用方法具有重要意义。本实验使用钒钛磁铁矿尾矿和高岭土为基体、硅溶胶为粘接剂、氯化铵为改性剂,制备了钒钛磁铁矿尾矿/高岭土复合整体材料,考察了制备条件对材料光催化降解罗丹明B的影响,使用XRF、XRD、SEM、BET、XPS和UV-Vis DRS对制备的材料进行了表征。结果表明,制备的复合光催化材料在60 min内对罗丹明B的去除率达到了71.5%,4次重复使用后,对罗丹明B的光催化降解仍具有一定效果。研究对钒钛磁铁矿尾矿的整体利用及“以废治废”综合利用有一定意义。

钒钛磁铁矿剥离废石特性与综合利用实践

这是一篇矿业工程领域的论文。钒钛磁铁矿铁矿采选过程中产生大量剥离废石,主要分为三类:剥离土物料、剥离岩石物料和表外矿。由于风化、雨淋等作用,废石中的有毒有害元素会对周围环境造成二次污染。废石资源的回收再利用大有裨益,能够提高资源利用率并有效减少土地占用和环境污染。因此,本文对三种剥离废石的特性进行了系统分析,并以此为依据,对其综合利用途径分别进行分析和总结。剥离土物料和剥离岩石物料可以根据其风化程度,作为尾矿坝筑坝材料、建筑砂石用料等,变废为宝;表外矿可以通过预选提高品位,进行回收利用。本文能够为钒钛磁铁矿剥离废石的进一步综合利用提供参考借鉴,从而大幅提高钒钛磁铁矿矿资源综合利用水平。

钒钛矿烧结生产的研究进展

本文归纳了钒钛矿的烧结特点,分析了钒钛烧结矿强度差、低温还原粉化现象严重的主要原因,介绍了增加铁酸钙黏结相量、控制燃料配比、控制烧结温度、配加褐铁矿、强化制粒、复合造块及烧结矿表面喷洒CaCl_(2)/B_(2)O_(3)溶液等能够改善钒钛矿烧结指标的技术措施,展望了钢铁企业钒钛矿强化烧结面临的问题及解决方案。

Optimization of BF Slag for High Cr_2O_3 Vanadium-titanium Magnetite

In order to clarify the slag system of high Cr2O3 vanadium-titanium magnetite smelting in BF （blast furnace）, the melting properties of slag samples prepared by analytically pure reagents were measured. By means of orthogonal test synthetic weighted score method, the optimal slag for high Cr2O3 vanadium-titanium magnetite was obtained, which contained 10% MgO, 8% TiO2 and 15% Al2O3, with the binary basicity being 1.15. In addition, the effects of basicity, MgO, TiO2 and A12 03 on slag melting properties were investigated by single factor test, and the results showed that, with increasing the basicity or TiO2 content, melting temperature （Tin） increased, whereas initial vis- cosity （r/0） and high temperature viscosity （r/h） decreased. With increasing the MgO content, Tm decreased firstly and then increased. With increasing the Al2 O3 content, Tm increased, and η0 and r/h decreased firstly and then increased.

Density functional theory(DFT) studies of vanadium-titanium based selective catalytic reduction(SCR) catalysts

Based on density functional theory(DFT)and basic structure models,the chemical reactions on the surface of vanadium-titanium based selective catalytic reduction(SCR)denitrification catalysts were summarized.Reasonable structural models(non-periodic and periodic structural models)are the basis of density functional calculations.A periodic structure model was more appropriate to represent the catalyst surface,and its theoretical calculation results were more comparable with the experimental results than a nonperiodic model.It is generally believed that the SCR mechanism where NH3 and NO react to produce N2 and H2 O follows an Eley-Rideal type mechanism.NH2 NO was found to be an important intermediate in the SCR reaction,with multiple production routes.Simultaneously,the effects of H2 O,SO2 and metal on SCR catalysts were also summarized.

Oxidation Kinetics,Structural Changes and Element Migration during Oxidation Process of Vanadium-titanium Magnetite Ore

The oxidation kinetics, structural changes, and elements migration during the oxidation process of the va- nadium-titanium magnetite （VTM） ore were analyzed. Kinetics analysis indicated that the oxidation process was con- trolled by diffusion control and could be divided into interface diffusion and lattice diffusion with apparent activation energy of 99.69 kJ/mol and 144.08 kJ/mol in the range of 800--1000℃, respectively. The surface structure changed with the oxidization temperature as follows： dense surface→nano sized sheets→submicron particles→molten particles. The compact structure changed into porous one because of the elements migration and enrichment. Both Fe and Ti elements migrated in the opposite direction during the oxidation process. The V etement in the raw ore stably existed in the form of V^5＋ state, some vanadium migrated and occupied the tetrahedral sites of the hematite during the oxidation process.

Carbothermic Reduction Mechanism of Vanadium-titanium Magnetite

To achieve the high-efficiency utilization of vanadium-titanium magnetite（ VTM）,reduction experiments were conducted to determine the carbothermic reduction mechanism of VTM. Effects of volatile matter,temperature,time,and carbon ratio（ molar ratio of fixed carbon in coal to oxygen in iron oxides of VTM） on reduction degree were investigated.Results show that reduction degree increases with increasing volatile matter in coal,temperature,time,and carbon ratio.Phase transformation,microstructure,and reduction path were analyzed by X-ray diffraction,scanning electron microscopy,energy-dispersive X-ray spectroscopy,and Fact Sage 6. 0. The thermoravimetry-differential scanning calorimetry-quadrupole mass spectrometer method was used for kinetic analysis of the main reduction process. Results indicate that the kinetic mechanism follows the principle of random nucleation and growth（ n = 4）,and the activation energy values at 600-900 and 900-1 350 ℃ are 88. 7 and 295. 5 kJ / mol,respectively.

四川太和钒钛磁铁矿区地球物理特征及其找矿意义

本文以四川太和钒钛磁铁矿区地质成矿特征为研究背景,以高精度航磁数据为研究基础,辅以区域重力数据,结合实测岩(矿)石物性资料,对已知铁矿及其周边地区的地球物理特征进行研究分析,优选M47、M47-1、M47-2、M47-3、M47-45处异常。5处异常地质成矿环境较好,地球物理特征明显,磁场上表现为椭圆状、似椭圆状局部升高正磁异常,在重力垂向二阶导数场中反映为鼻状突起、似椭圆状局部重力高值异常;依据物性资料,钒钛磁铁矿和辉长岩(含矿)磁性最强、密度最大,可引起明显的高磁、高重异常;结合地面踏勘结果,认为M47航磁异常与已知矿体有关;M47-1、M47-2为隐伏基性侵入岩(含矿)引起,利用GeoProbe软件和GMVPS软件进行2.5D反演,估算资源量约为4.69亿吨,具有一定的找矿潜力,值得进一步深入工作;M47-3、M47-4两处异常范围内可能存在隐伏的磁性矿体,并具有一定的埋深,应予以重视,建议在异常范围内开展地面三级查证工作,寻找与基性侵入岩相关的钒钛磁铁矿。

攀西地区钒钛磁铁矿中硫含量测定方法优化

硫是钒钛磁铁矿中重要的质量和环保指标,准确测定其含量对后续工艺控制和污染评价具有重要意义。攀西地区钒钛磁铁矿中硫赋存形态多样且含量范围宽,采用高频燃烧红外吸收法测定硫时,部分矿区样品易出现积分延迟、低硫精密度差的问题。本文结合扫描电镜技术及红外碳硫仪的程序升温功能,通过大量实验,得出钒钛磁铁矿中硫化物形态及含量的差异是造成上述问题的主要原因,并通过优化仪器分析功率、助熔剂及添加顺序、样品质量等分析条件,实现高频燃烧红外吸收法对攀西地区钒钛磁铁矿中0.0004%~1.52%硫的测定。优化后的实验条件如下:样品质量0.30g、助熔剂为0.30g铁粒、0.20g铜粒和1.0g钨粒,助熔剂和样品的添加顺序为铁粒—铜粒—样品—钨粒,分析功率95%。采用不同硫含量的钒钛磁铁矿标准物质建立标准曲线,硫的质量分数为0.0004%~0.200%时(低硫),标准曲线线性方程为y=1.0028x−1.35×10^(−6)(r=0.9998);硫的质量分数为0.201%~1.52%时(高硫),标准曲线线性方程为y=1.0062x−1.49×10^(−6)(r=0.9998),方法检出限为0.0004%。采用本方法对标准物质及攀西地区钒钛磁铁矿实际样品进行测定,标准物质硫含量测定值在标准值的允许范围内,相对标准偏差(RSD)为0.72%~1.40%;实际样品硫含量测定值的RSD为0.40%~0.67%。

钛捕收剂的研究进展

我国的钒钛磁铁矿资源丰富、矿物分布复杂。使用传统的磁选方法很难达到钒钛磁铁矿的高效率回收。和磁选方法相比,浮选方法在细粒物料的提取上表现出较高的优越性,能够显著提升钒钛磁铁矿的回收效果。为了推广钒钛磁铁矿的浮选技术,我们对钒钛磁铁矿浮选药剂的研究进度进行了全面的梳理,特别是钛捕收剂以及其作用机理的研究成果方面。详细叙述了在研究和生产实践中常用的脂肪酸类、羟肟酸类、膦酸类、胂酸类等钛捕收剂。

某低品位钒钛磁铁矿钛资源回收利用技术研究及应用

某低品位钒钛磁铁矿为综合回收其粗粒磁选尾矿中的钛资源,在矿石性质研究的基础上,进行了钛回收工艺试验研究。试验结果表明:原矿通过分级—一段强磁选—磨矿弱磁除铁—二段强磁选—浮选工艺可得到TiO_(2)品位47.26%、TiO_(2)回收率19.34%的钛精矿,选别指标较好;工业应用结果表明,一段强磁精矿回收量为290 550 t,TiO_(2)平均品位为11.31%,高于选矿车间选钛入选原料质量要求,每年可增加利润3 146万元,经济效益和社会效益显著。

钒钛磁铁矿制备熔剂性球团工艺优化

为探究合理的钒钛磁铁矿熔剂性球团造球工艺制度及生球冷态性能,以钒钛磁铁矿为原料制备熔剂性球团。结果表明:随着造球时间由10 min增加至18 min,生球抗压强度和落下强度均得到提高,爆裂温度降低了95℃,且在造球时间为14 min时,生球抗压强度为11.6 N/个,落下强度为5.1次/个,生球性能较好;随着造球水分由7%增加至10%,生球抗压强度先升高后降低,落下强度逐渐升高,爆裂温度降低了63℃,且在造球水分为8%时,生球抗压强度为10.2 N/个,落下强度为4.2次/个,均能够满足生球质量要求;随着膨润土用量由0.6%增加至1.4%时,生球抗压强度和落下强度均得到提高,爆裂温度升高了89℃,且在膨润土用量为1.0%时,生球抗压强度为10.4 N/个,落下强度为4.8次/个,均满足质量要求。

熔融制样-X射线荧光光谱法测定氯化炉渣中12种组分含量

本文采用钒钛高炉渣、钒渣、高钛渣、高炉渣等标准样品建立含量范围梯度大的标准曲线,同时测定氯化炉渣中Al、Si、Fe、Ca、Mg、P、Ti、Mn、K、Na、V、Cr。采用熔融制样,以四硼酸锂-偏硼酸锂混合熔剂(67∶33)作为熔样体系,讨论了熔融制样熔剂选择、熔片温度、稀释比及脱模剂用量等条件对熔片效果的影响。使用变化理论α系数校正,谱线重叠校正对标准曲线进行校正,对方法的精密度进行了考察,其中相对标准偏差为0.21%~4.20%(n=10)。分析结果与容量法和电感耦合等离子体原子发射光谱法分析结果进行对比,结果令人满意,本方法可适用于氯化炉渣样品成分的快速分析。