In the case of fault diagnosis for roller bearings, the conventional diagnosis approaches by using the time interval of energy impacts in time-frequency distribution or the pass-frequencies are based on the assumption...In the case of fault diagnosis for roller bearings, the conventional diagnosis approaches by using the time interval of energy impacts in time-frequency distribution or the pass-frequencies are based on the assumption that machinery operates under a constant rotational speed. However, when the rotational speed varies in the broader range, the pass-frequencies vary with the change of rotational speed and bearing faults cannot be identified by the interval of impacts. Researches related to automatic diagnosis for rotational machinery in variable operating conditions were quite few. A novel automatic feature extraction method is proposed based on a pseudo-Wigner-Ville distribution (PWVD) and an extraction of symptom parameter (SP). An extraction method for instantaneous feature spectrum is presented using the relative crossing information (RCI) and sequential inference approach, by which the feature spectrum from time-frequency distribution can be automatically, sequentially extracted. The SPs are considered in the frequency domain using the extracted feature spectrum to identify among the conditions of a machine. A method to obtain the synthetic symptom parameter is also proposed by the least squares mapping (LSM) technique for increasing the diagnosis sensitivity of SP. Practical examples of diagnosis for bearings are given in order to verify the effectiveness of the proposed method. The verification results show that the features of bearing faults, such as the outer-race, inner-race and roller element defects have been effectively extracted, and the proposed method can be used for condition diagnosis of a machine under the variable rotational speed.展开更多
Amid the backdrop of carbon neutrality, traditional energy production is transitioning towards integrated energy systems (IES), where model-based scheduling is key in scenarios with multiple uncertainties on both supp...Amid the backdrop of carbon neutrality, traditional energy production is transitioning towards integrated energy systems (IES), where model-based scheduling is key in scenarios with multiple uncertainties on both supply and demand sides. The development of artificial intelligence algorithms, has resolved issues related to model accuracy. However, under conditions of high proportion renewable energy integration, component load adjustments require increased flexibility, so the mathematical model of the component must adapt to constantly changing operating conditions. Therefore, the identification of operating condition changes and rapid model updating are pressing issues. This study proposes a modeling and updating method for IES components based on knowledge distillation. The core of this modeling method is the light weighting of the model, which is achieved through a knowledge distillation method, using a teacher-student mode to compress complex neural network models. The triggering of model updates is achieved through principal component analysis. The study also analyzes the impact of model errors caused by delayed model updates on the overall scheduling of IES. Case studies are conducted on critical components in IES, including coal-fired boilers and turbines. The results show that the time consumption for model updating is reduced by 76.67 % using the proposed method. Under changing conditions, compared with two traditional models, the average deviation of this method is reduced by 12.61 % and 3.49 %, respectively, thereby improving the model's adaptability. The necessity of updating the component model is further analyzed, as a 1.00 % mean squared error in the component model may lead to a power deviation of 0.075 MW. This method provides real-time, adaptable support for IES data modeling and updates.展开更多
Accelerating the process of intelligent manufacturing and the demand for new industrial productivity,the operating conditions of machinery and equipment have become ever more severe.As an important link to ensure the ...Accelerating the process of intelligent manufacturing and the demand for new industrial productivity,the operating conditions of machinery and equipment have become ever more severe.As an important link to ensure the stable operation of the production process,the condition monitoring and fault diagnosis of equipment have become equally important.The fault diagnosis of equipment in actual production is often challenged by variable working conditions,large differences in data distribution,and lack of labeled samples,etc.Traditional fault diagnosis methods are often difficult to achieve ideal results in these complex environments.Transfer learning(TL)as an emerging technology can effectively utilize existing knowledge and data to improve the diagnostic performance.Firstly,this paper analyzes the trend of mechanical equipment fault diagnosis and explains the basic concept of TL.Then TL based on parameters,TL based on features,TL based on instances and domain adaptive(DA)methods are summarized and analyzed in terms of existing TL methods.Finally,the problems faced in the current TL research are summarized and the future development trend is pointed out.This review aims to help researchers in related fields understand the latest progress of TL and promote the application and development of TL in mechanical equipment diagnosis.展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50875016, 51075023)Fundamental Research Funds for the Central Universities of China (Grant No. JD0903, JD0904)
文摘In the case of fault diagnosis for roller bearings, the conventional diagnosis approaches by using the time interval of energy impacts in time-frequency distribution or the pass-frequencies are based on the assumption that machinery operates under a constant rotational speed. However, when the rotational speed varies in the broader range, the pass-frequencies vary with the change of rotational speed and bearing faults cannot be identified by the interval of impacts. Researches related to automatic diagnosis for rotational machinery in variable operating conditions were quite few. A novel automatic feature extraction method is proposed based on a pseudo-Wigner-Ville distribution (PWVD) and an extraction of symptom parameter (SP). An extraction method for instantaneous feature spectrum is presented using the relative crossing information (RCI) and sequential inference approach, by which the feature spectrum from time-frequency distribution can be automatically, sequentially extracted. The SPs are considered in the frequency domain using the extracted feature spectrum to identify among the conditions of a machine. A method to obtain the synthetic symptom parameter is also proposed by the least squares mapping (LSM) technique for increasing the diagnosis sensitivity of SP. Practical examples of diagnosis for bearings are given in order to verify the effectiveness of the proposed method. The verification results show that the features of bearing faults, such as the outer-race, inner-race and roller element defects have been effectively extracted, and the proposed method can be used for condition diagnosis of a machine under the variable rotational speed.
基金supported by National Key R&D Program of China(Grant No.2023YFE0108600)National Natural Science Foundation of China(Grant No.51806190)+1 种基金National Key R&D Program of China(Grant No.2022YFB3304502)Self-directed project,State Key Laboratory of Clean Energy Utilization.
文摘Amid the backdrop of carbon neutrality, traditional energy production is transitioning towards integrated energy systems (IES), where model-based scheduling is key in scenarios with multiple uncertainties on both supply and demand sides. The development of artificial intelligence algorithms, has resolved issues related to model accuracy. However, under conditions of high proportion renewable energy integration, component load adjustments require increased flexibility, so the mathematical model of the component must adapt to constantly changing operating conditions. Therefore, the identification of operating condition changes and rapid model updating are pressing issues. This study proposes a modeling and updating method for IES components based on knowledge distillation. The core of this modeling method is the light weighting of the model, which is achieved through a knowledge distillation method, using a teacher-student mode to compress complex neural network models. The triggering of model updates is achieved through principal component analysis. The study also analyzes the impact of model errors caused by delayed model updates on the overall scheduling of IES. Case studies are conducted on critical components in IES, including coal-fired boilers and turbines. The results show that the time consumption for model updating is reduced by 76.67 % using the proposed method. Under changing conditions, compared with two traditional models, the average deviation of this method is reduced by 12.61 % and 3.49 %, respectively, thereby improving the model's adaptability. The necessity of updating the component model is further analyzed, as a 1.00 % mean squared error in the component model may lead to a power deviation of 0.075 MW. This method provides real-time, adaptable support for IES data modeling and updates.
基金National Natural Science Foundation of China(52065030)Key Scientific Research Projects of Yunnan Province(202202AC080008).
文摘Accelerating the process of intelligent manufacturing and the demand for new industrial productivity,the operating conditions of machinery and equipment have become ever more severe.As an important link to ensure the stable operation of the production process,the condition monitoring and fault diagnosis of equipment have become equally important.The fault diagnosis of equipment in actual production is often challenged by variable working conditions,large differences in data distribution,and lack of labeled samples,etc.Traditional fault diagnosis methods are often difficult to achieve ideal results in these complex environments.Transfer learning(TL)as an emerging technology can effectively utilize existing knowledge and data to improve the diagnostic performance.Firstly,this paper analyzes the trend of mechanical equipment fault diagnosis and explains the basic concept of TL.Then TL based on parameters,TL based on features,TL based on instances and domain adaptive(DA)methods are summarized and analyzed in terms of existing TL methods.Finally,the problems faced in the current TL research are summarized and the future development trend is pointed out.This review aims to help researchers in related fields understand the latest progress of TL and promote the application and development of TL in mechanical equipment diagnosis.