A Pulse-Width-Modulation-based(PWM-based)continuously variable sprayer was developed using a proportional regulating solenoid valve.Variable flow-rate was obtained by varying the duty cycle of the actuating signal wit...A Pulse-Width-Modulation-based(PWM-based)continuously variable sprayer was developed using a proportional regulating solenoid valve.Variable flow-rate was obtained by varying the duty cycle of the actuating signal with 24 kHz frequency.Flow-rate regulating ranges of the PWM-based continuously variable spray(i.e.the turndown ratio responding to 100%-40%duty cycle)are 7.14:1,3.57:1,and 3.70:1 for flat-fan,hollow-cone and solid-cone nozzles,respectively.The purpose of the study was to evaluate the PWM-based continuously variable spray.The method was to quantify the effects of flow-rate control on spray characteristics in terms of droplet size spectra,spray distribution patterns,and spray angle for flat-fan,hollow-cone,solid-cone nozzles.For all nozzles tested,spray distribution concentrated on the center of the spray field with the decrease of flow-rate.But the spray shape is still symmetrical.The sensitivities of the spray angles to flow-rate were 0.83,0.67,and 0.58(o)/%respectively for flat-fan,hollow-cone and solid-cone nozzles.Compared with the sensitivities of spray angle for PWM-based intermittent variable spray,they are somewhat larger.As flow-rate was reduced from the maximum(100%flow-rate)to the minimum controllable rate,the observed median diameter of spray droplets decreased by 5.4%,9.8%,and 9.9%for flat-fan,hollow-cone and solid-cone nozzles,respectively.This indicates that spray droplet size was affected slightly by flow-rate control.展开更多
A method combining computationalfluid dynamics(CFD)and an analytical approach is proposed to develop a prediction model for the variable thickness of the spray-induced liquidfilm along the surface of a cylindrical workp...A method combining computationalfluid dynamics(CFD)and an analytical approach is proposed to develop a prediction model for the variable thickness of the spray-induced liquidfilm along the surface of a cylindrical workpiece.The numerical method relies on an Eulerian-Eulerian technique.Different cylinder diameters and positions and inclinations of the spray gun are considered and useful correlations for the thickness of the liquidfilm and its distribution are determined using various datafitting algorithms.Finally,the reliability of the pro-posed method is verified by means of experimental tests where the robot posture is changed.The provided cor-relation are intended to support the optimization of spray-based coating applications.展开更多
文摘A Pulse-Width-Modulation-based(PWM-based)continuously variable sprayer was developed using a proportional regulating solenoid valve.Variable flow-rate was obtained by varying the duty cycle of the actuating signal with 24 kHz frequency.Flow-rate regulating ranges of the PWM-based continuously variable spray(i.e.the turndown ratio responding to 100%-40%duty cycle)are 7.14:1,3.57:1,and 3.70:1 for flat-fan,hollow-cone and solid-cone nozzles,respectively.The purpose of the study was to evaluate the PWM-based continuously variable spray.The method was to quantify the effects of flow-rate control on spray characteristics in terms of droplet size spectra,spray distribution patterns,and spray angle for flat-fan,hollow-cone,solid-cone nozzles.For all nozzles tested,spray distribution concentrated on the center of the spray field with the decrease of flow-rate.But the spray shape is still symmetrical.The sensitivities of the spray angles to flow-rate were 0.83,0.67,and 0.58(o)/%respectively for flat-fan,hollow-cone and solid-cone nozzles.Compared with the sensitivities of spray angle for PWM-based intermittent variable spray,they are somewhat larger.As flow-rate was reduced from the maximum(100%flow-rate)to the minimum controllable rate,the observed median diameter of spray droplets decreased by 5.4%,9.8%,and 9.9%for flat-fan,hollow-cone and solid-cone nozzles,respectively.This indicates that spray droplet size was affected slightly by flow-rate control.
基金This work was supported in part by the National Natural Science Foundation of China(51405418)in part by the Major Program of Natural Science Foundation of Colleges and Universities in Jiangsu Province(18KJA460009)+2 种基金in part by the Jiangsu“Qing Lan Project”Talent Project(2021)Major Projects of Natural Science Research in Jiangsu Higher Education Institutions(Grant No.21KJA460009)General Program of Jiangsu University Natural Science Foundation(22KJD460009).
文摘A method combining computationalfluid dynamics(CFD)and an analytical approach is proposed to develop a prediction model for the variable thickness of the spray-induced liquidfilm along the surface of a cylindrical workpiece.The numerical method relies on an Eulerian-Eulerian technique.Different cylinder diameters and positions and inclinations of the spray gun are considered and useful correlations for the thickness of the liquidfilm and its distribution are determined using various datafitting algorithms.Finally,the reliability of the pro-posed method is verified by means of experimental tests where the robot posture is changed.The provided cor-relation are intended to support the optimization of spray-based coating applications.
