Dynamics and Fault Diagnosis of Railway Vehicle Gearboxes:A Review

The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to increase,the railway vehicle gearbox is exposed to a more demanding operating environment.Under both internal and external excitations,the gearbox is prone to faults such as fatigue cracks,and broken teeth.It is crucial to detect these faults before they result in severe failures and accidents.Therefore,understanding the dynamics and fault diagnosis of railway vehicle gearbox is needed.At present,there is a lack of systematic review of railway vehicle gearbox dynamics and fault diagnosis.So,this paper systematically summarizes the research progress on railway vehicle gearbox dynamics and fault diagnosis.To this end,this paper first summarizes the latest research progress on the dynamics of railway vehicle gearboxes.The dynamics and vibration characteristics of the gearbox are summarized under internal and external excitations,as well as faulty conditions.Then,the stateof-the-art signal processing and artificial intelligence methods for fault diagnosis of railway vehicle gearboxes are reviewed.In the end,future research prospects are given.

Study on Dynamic Characteristics of Vehicle Gearbox Under Multi-Boundary Conditions

With the development of vehicle gearbox to high-power-density and high-speed, how to predict and optimize the dynamic characteristics of vehicle gearbox becomes increasingly prominent. Aiming at the vehicle gearbox, this paper comprehensively and deeply studies the dynamic characteristics under the multi-boundary conditions. The generation mechanism of the multi-source excitations triggering the gearbox vibration is analyzed firstly. The vibration transfer path of the gearbox is explored. Secondly, the engine excitation, the gear meshing excitation and the bearing support load are numerically calculated. According to the finite element method,a fluid-solid coupling finite element model of the gearbox body is established to predict the gearbox dynamic responses based on the Galerkin method and the Hamiltonian variational principle. Finally, the effects of the excitation condition, oil height and reinforcement forms on the vibration responses of the gearbox body are thoroughly studied by simulation. The analysis indicates that it not only helps to modify and improve the method of forecasting the gearbox dynamic response, and also provides the theoretical and technical guidance for the gearbox design and optimization.