Application of the CatBoost Model for Stirred Reactor State Monitoring Based on Vibration Signals

Stirred reactors are key equipment in production,and unpredictable failures will result in significant economic losses and safety issues.Therefore,it is necessary to monitor its health state.To achieve this goal,in this study,five states of the stirred reactor were firstly preset:normal,shaft bending,blade eccentricity,bearing wear,and bolt looseness.Vibration signals along x,y and z axes were collected and analyzed in both the time domain and frequency domain.Secondly,93 statistical features were extracted and evaluated by ReliefF,Maximal Information Coefficient(MIC)and XGBoost.The above evaluation results were then fused by D-S evidence theory to extract the final 16 features that are most relevant to the state of the stirred reactor.Finally,the CatBoost algorithm was introduced to establish the stirred reactor health monitoring model.The validation results showed that the model achieves 100%accuracy in detecting the fault/normal state of the stirred reactor and 98%accuracy in diagnosing the type of fault.

A Comparative Study of Bayes Classifiers for Blade Fault Diagnosis in Wind Turbines through Vibration Signals

Renewable energy sources are considered much in energy fields because of thecontemporary energy calamities. Among the important alternatives being considered, windenergy is a durable competitor because of its dependability due to the development of theinnovations, comparative cost effectiveness and great framework. To yield wind energymore proficiently, the structure of wind turbines has turned out to be substantially bigger,creating conservation and renovation works troublesome. Due to various ecologicalconditions, wind turbine blades are subjected to vibration and it leads to failure. If thefailure is not diagnosed early, it will lead to catastrophic damage to the framework. In orderto increase safety observations, to reduce down time, to bring down the recurrence ofunexpected breakdowns and related enormous maintenance, logistic expenditures and tocontribute steady power generation, the wind turbine blade must be monitored now andthen to assure that they are in good condition. In this paper, a three bladed wind turbinewas preferred and using vibration source, the condition of a wind turbine blade is examined.The faults like blade crack, erosion, hub-blade loose connection, pitch angle twist and bladebend faults were considered and these faults are classified using Bayes Net (BN),Discriminative Multinomial Naïve Bayes (DMNB), Naïve Bayes (NB), Simple NaïveBayes (SNB), and Updateable Naïve Bayes (UNB) classifiers. These classifiers arecompared and better classifier is suggested for condition monitoring of wind turbine blades.

Compression techniques of mechanical vibration signals based on optimal sparse representations

This paper presents the result of an experimental study on the compression of mechanical vibration signals. The signals are collected from both rotating and reciprocating machineries by the accelerometers and a data acquisition （DAQ） system. Four optimal sparse representation methods for compression have been considered including the method of frames （ MOF）, best orthogonal basis （ BOB）, matching pursuit （MP） and basis pursuit （BP）. Furthermore, several indicators including compression ratio （CR）, mean square error （MSE）, energy retained （ER） and Kurtosis are taken to evaluate the performance of the above methods. Experimental results show that MP outperforms other three methods.

FEATURE EXTRACTION OF VIBRATION SIGNALS BASED ON WAVELET PACKET TRANSFORM

A method is proposed for the analysis of vibration signals from components ofrotating machines, based on the wavelet packet transformation (WPT) and the underlying physicalconcepts of modulation mechanism. The method provides a finer analysis and better time-frequencylocalization capabilities than any other analysis methods. Both details and approximations are splitinto finer components and result in better-localized frequency ranges corresponding to each node ofa wavelet packet tree. For the punpose of feature extraction, a hard threshold is given and theenergy of the coefficients above the threshold is used, as a criterion for the selection of the bestvector. The feature extraction of a vibration signal is accomplished by computing thereconstruction signal and its spectrum. When applied to a rolling bear vibration signal featureextraction, the proposed method can lead to be very effective.

New Method to Measure the Fill Level of the Ball Mill Ⅱ-Analysis of the Vibration Signals

The exact measurement of the fill level is the key and basic problem for automatic control and optimized operation of the coal pulverizing system. Because the ball mill pulverizing system is non-linearity, long time delay and time-varying, the reliable and effective method for measuring the fill level was lacked at present. In order to reduce the influence by various factors on measuring the fill level and improve the measuring accuracy of the fill level, a novel characteristic variable is proposed. A set of wireless transmission device was designed to record vibration signals, and an accelerometer with high accuracy and large measuring range was mounted directly on the mill shell to pick up the vibration signals from the mill shell. A series of data acquisition experiments under various ball load and water content of coal conditions were conducted in an industrial mill to investigate the relationship between the fill level and the angular position of the maximum vibration point of the mill shell through the analysis of the vibration signals. The analytical result of test data clearly show that the angular position of the maximum vibration point on the mill shell decreases as the fill level increases. At the same time, comparing with the traditional characteristic variable, the feature variable of the fill level proposed in this paper is not subject to the effect of the ball load and water content of coal, which provides a new solution and reliable basis for the accurate measurement of the fill level.

A method to compress vibration signals using wavelet packet transformation combined with sub-band vector quantization

A novel compression method for mechanical vibrating signals,binding with sub-band vector quantization(SVQ) by wavelet packet transformation(WPT) and discrete cosine transformation(DCT) is proposed.Firstly,the vibrating signal is decomposed into sub-bands by WPT.Then DCT and adaptive bit allocation are done per sub-band and SVQ is performed in each sub-band.It is noted that,after DCT,we only need to code the first components whose numbers are determined by the bits allocated to that sub-band.Through an actual signal,our algorithm is proven to improve the signal-to-noise ratio(SNR) of the reconstructed signal effectively,especially in the situation of lowrate transmission.

Comparison of different techniques for time-frequency analysis of internal combustion engine vibration signals

In this study,we report an analysis of cylinder head vibration signals at a steady engine speed using short-time Fourier transform(STFT).Three popular time-frequency analysis techniques,i.e.,STFT,analytic wavelet transform(AWT) and S transform(ST),have been examined.AWT and ST are often applied in engine signal analyses.In particular,an AWT expression in terms of the quality factor Q and an analytical relationship between ST and AWT have been derived.The time-frequency resolution of a Gaussian function windowed STFT was studied via numerical simulation.Based on the simulation,the empirical limits for the lowest distinguishable frequency as well as the time and frequency resolutions were determined.These can provide insights for window width selection,spectrogram interpretation and artifact identification.Gaussian function windowed STFTs were applied to some cylinder head vibration signals.The spectrograms of the same signals from ST and AWT were also determined for comparison.The results indicate that the uniform resolution feature of STFT is not necessarily a disadvantage for time-frequency analysis of vibration signals when the engine is in stationary state because it can more accurately localize the frequency components excited by transient excitations without much loss of time resolution.

A novel approach for flip chip inspection based on improved SDELM and vibration signals

This paper proposes a novel nondestructive diagnostic method for flip chips based on an improved semi-supervised deep extreme learning machine(ISDELM)and vibration signals.First,an ultrasonic transducer is used to generate and focus ultrasounds on the surface of the flip chip to excite it,and a laser scanning vibrometer is applied to acquire the chip’s vibration signals.Then,an extreme learning machine-autoencoder(ELM-AE)structure is adopted to extract features from the original vibration signals layer by layer.Finally,the study proposes integrating the ELM with sparsity neighboring reconstruction to diagnose defects based on unlabeled and labeled data.The ISDELM algorithm is applied to experimental vibration data of flip chips and compared with several other algorithms,such as semi-supervised ELM(SS-ELM),deep ELM,stacked autoencoder,convolutional neural network,and ordinary SDELM.The results show that the proposed method is superior to the several currently available algorithms in terms of accuracy and stability.

Underground vibration signal detection and processing system based on LabWindows/CVI

In order to detect and process underground vibration signal, this paper presents a system with the combination of software and hardware. The hardware part consists of sensor, memory chips, USB, etc. , which is responsible for capturing original signals from sensors. The software part is a virtual oscilloscope based on LabWindows/CVI （C vitual instrument）, which not only has the functions of traditional oscilloscope but also can analyze and process vibration signals in special ways. The experimental results show that the designed system is stable, reliable and easy to be operated, which can meet practical requirements.

APPLICATION OF IMPROVED EMD IN VIBRATION SIGNAL FEATURE EXTRACTION OF VEHICLE

In order to truly obtain the feature extraction of vibration signals under the strong background noise, the analysis and improvement of empirical mode decomposition （EMD） is carried on. After that, the improved EMD is applied to the feature extraction of vehicle vibration signals. First, the multi-autocorrelation method is adopted in each input signal,so the noise is reduced effectively. Then, EMD is used to deal with these signals,and the intrinsic mode functions （IMFs） are obtained. Finally, for obtaining the feature information of these signals, the Hilbert transformation and the spectrum analysis are performed in some IMFs. Theoretical analysis and ex- periment verify the effectiveness of the method, which are valuable reference for the same engineering problems.

Damage Diagnosis of Bleacher Based on an Enhanced Convolutional Neural Network with Training Interference

Bleachers play a crucial role in practical engineering applications, and any damage incurred during their operationposes a significant threat to the safety of both life and property. Consequently, it becomes imperative to conductdamage diagnosis and health monitoring of bleachers. The intricate structure of bleachers, the varied types ofpotential damage, and the presence of similar vibration data in adjacent locations make it challenging to achievesatisfactory diagnosis accuracy through traditional time-frequency analysis methods. Furthermore, field environmentalnoise can adversely impact the accuracy of bleacher damage diagnosis. To enhance the accuracy and antinoisecapabilities of bleacher damage diagnosis, this paper proposes improvements to the existing ConvolutionalNeural Network with Training Interference (TICNN). The result is an advanced Convolutional Neural Networkmodel with superior accuracy and robust anti-noise capabilities, referred to as Enhanced TICNN (ETICNN).ETICNN autonomously extracts optimal damage-sensitive features from the original vibration data. To validatethe superiority of the proposed ETICNN, experiments are conducted using the bleacher model from Qatar Universityas the subject. Comparative studies under identical experimental conditions involve TICNN, Deep ConvolutionalNeural Networks with wide first-layer kernels (WDCNN), and One-Dimensional ConvolutionalNeural Network (1DCNN). The experimental findings demonstrate that the ETICNN model achieves the highestaccuracy, approximately 99%, and exhibits robust classification abilities in both Phases I and II of the damagediagnosis experiments. Simultaneously, the ETICNN model demonstrates strong anti-noise capabilities, outperformingTICNN by 3% to 4% and surpassing other models in performance.

Feature-Based Vibration Monitoring of a Hydraulic Brake System Using Machine Learning

Hydraulic brakes in automobiles are an important control component used not only for the safety of the passenger but also for others moving on the road.Therefore,monitoring the condition of the brake components is inevitable.The brake elements can be monitored by studying the vibration characteristics obtained from the brake system using a proper signal processing technique through machine learning approaches.The vibration signals were captured using an accelerometer sensor under a various fault condition.The acquired vibration signals were processed for extracting meaningful information as features.The condition of the brake system can be predicted using a feature based machine learning approach through the extracted features.This study focuses on a mechatronics system for data acquisitions and a signal processing technique for extracting features such as statistical,histogram and wavelets.Comparative results have been carried out using an experimental study for finding the effectiveness of the suggested signal processing techniques for monitoring the condition of the brake system.

Theoretical analysis of adaptive harmonic window and its application in frequency extraction of vibration signal

The goal of this paper is to find an excellent adaptive window function for extracting the weak vibration signal and high frequency vibration signal under strong noise.The relationship between windowing transform andfiltering is analyzed first in the paper.The advantage of adjustable time-frequency window of wavelet transform is introduced.Secondly the relationship between harmonic wavelet and multiple analytic band-pass filter is analyzed.The coherence of the multiple analytic band-pass filter and harmonic wavelet base function is discussed,and the characteristic that multiple analytic band-pass filter included in the harmonic wavelet transform is founded.Thirdly,by extending the harmonic wavelet transform,the concept of the adaptive harmonic window and its theoretical equation without decomposition are put forward in this paper.Then comparing with the Hanning window,the good performance of restraining side-lobe leakage possessed by adaptive harmonic window is shown,and the adaptive characteristics of window width changing and analytical center moving of the adaptive harmonic window are presented.Finally,the proposed adaptive harmonic window is applied to weak signal extraction and high frequency orbit extraction of high speed rotor under strong noise,and the satisfactory results are achieved.The application results show that the adaptive harmonic window function can be successfully applied to the actual engineering signal processing.

Weighted Multi-sensor Data Level Fusion Method of Vibration Signal Based on Correlation Function

As the differences of sensor＇s precision and some random factors are difficult to control,the actual measurement signals are far from the target signals that affect the reliability and precision of rotating machinery fault diagnosis.The traditional signal processing methods,such as classical inference and weighted averaging algorithm usually lack dynamic adaptability that is easy for trends to cause the faults to be misjudged or left out.To enhance the measuring veracity and precision of vibration signal in rotary machine multi-sensor vibration signal fault diagnosis,a novel data level fusion approach is presented on the basis of correlation function analysis to fast determine the weighted value of multi-sensor vibration signals.The approach doesn＇t require knowing the prior information about sensors,and the weighted value of sensors can be confirmed depending on the correlation measure of real-time data tested in the data level fusion process.It gives greater weighted value to the greater correlation measure of sensor signals,and vice versa.The approach can effectively suppress large errors and even can still fuse data in the case of sensor failures because it takes full advantage of sensor＇s own-information to determine the weighted value.Moreover,it has good performance of anti-jamming due to the correlation measures between noise and effective signals are usually small.Through the simulation of typical signal collected from multi-sensors,the comparative analysis of dynamic adaptability and fault tolerance between the proposed approach and traditional weighted averaging approach is taken.Finally,the rotor dynamics and integrated fault simulator is taken as an example to verify the feasibility and advantages of the proposed approach,it is shown that the multi-sensor data level fusion based on correlation function weighted approach is better than the traditional weighted average approach with respect to fusion precision and dynamic adaptability.Meantime,the approach is adaptable and easy to use,can be applied to other areas of vibration measurement.

An algorithm to remove noise from locomotive bearing vibration signal based on self-adaptive EEMD filter

An improved ensemble empirical mode decomposition(EEMD) algorithm is described in this work, in which the sifting and ensemble number are self-adaptive. In particular, the new algorithm can effectively avoid the mode mixing problem. The algorithm has been validated with a simulation signal and locomotive bearing vibration signal. The results show that the proposed self-adaptive EEMD algorithm has a better filtering performance compared with the conventional EEMD. The filter results further show that the feature of the signal can be distinguished clearly with the proposed algorithm, which implies that the fault characteristics of the locomotive bearing can be detected successfully.

Analysis and Simulation for Planetary Gear Fault of Helicopter Based on Vibration Signal

Fault diagnosis for helicopter's main gearbox based on vibration signals by experiments always requires high costs. To solve this problem,a helicopter's planetary gear system is taken as an example. Firstly,a simulation model is established by McFadden,and analyzed under ideal condition. Then this model is developed and improved as the delay-time model of the vibration signal which determines the phase-change of sidebands when the system is running. The cause and change-rules of planetary gear system's vibration signal are analyzed to establish the fault diagnosis model.At the same time,the vibration signal of fault condition is simulated and analyzed. This simulation method can provide a reference for fault monitoring and diagnosis for planetary gear system.

PARAMETER IDENTIFICATION IN OFFSHORE PLATFORM USING ARMA MODEL AND TECHNOLOGY OF EXTRACTING FREE VIBRATION SIGNAL

A procedure for identifying the dynamic parameter of offshore platform is presented. The present procedure consists of two key features. First uses random decrement (RD) technology to extract free vibration signal in strong noise environment in which it may not white noise. Second technology which called autoregressive moving average (ARMA) was used to model the data treated by the random decrement method. In order to get rid of the color noise in the output signal response from the offshore platform an imaginary system is added in RD system and make the course of extracting performed under the state of color input by choosing the breakover condition and lead time. For eliminating multi_values of parameters identified, an updating moving average method is used. The dynamic parameters of structure under arbitrary input are identified. Example of the method as applied to a scale_model offshore platform was used to evaluate the technology of efficiency and the value of on_line.

Wavelet basis construction method based on separation blast vibration signal

As wavelet basis in wavelet analysis is neither arbitrary nor unique,the same signal dealing with different wavelet bases will generate different results.Therefore,how to construct a wavelet basis suitable for the characteristics of the analyzed signal and solve its algorithm and realization is a fundamental problem which perplexed many researchers.To solve these problems,in accordance with the basic features of the measured millisecond blast vibration signal,a new wavelet basis construction method based on the separation blast vibration signal is proposed,and the feasibility of this method is verified by comparing the practical effect of the newly constructed wavelet with other known wavelets in signal processing.

New Method for Building Vector of Diagnostic Signs to Classify Technical States of Marine Diesel Engine by Torsional Vibrations on Shaft-Line

Vector of diagnostic signs(VDS)using torsional vibration(TV)signal on the main propulsion plant(MPP)is the vector of z maxima(or minima)values of the TV signal in accordance with the cylinder firing orders.The technical states of the marine diesel engine(MDE)include R=z+1 classes and are presented in z-dimensional space coordinate of VDS.The presentation of Dk,k=1÷R using z diagnostic signs(Vi,i=1÷z)is nonfigurative and quite complicated.This paper aims to develop a new method for converting VDS from z-dimensional to 2-dimensional space(two-axes)based on the firing orders of the diesel cylinders,as an equivalent geometrical sign of the all diagnostic signs.The proposed model is useful for presenting a technical state Dk in two-dimensional space(x,y)for better visualization.The paper verifies the simulation of the classification illustration of the 7–state classes for the MDE 6S46-MCC,installed on the motor vessel(MV)34000DWT,using the new above mentioned method.The seven technical state classes(for 6-cylinder MDE,z=6)are drawn separately and visually in the Descartes.The received results are valuable to improve smart diagnostic system for analyzing normal/misfire states of cylinders in operation regimes.

A Fault Feature Extraction Model in Synchronous Generator under Stator Inter-Turn Short Circuit Based on ACMD and DEO3S

This paper proposed a new diagnosis model for the stator inter-turn short circuit fault in synchronous generators.Different from the past methods focused on the current or voltage signals to diagnose the electrical fault,the sta-tor vibration signal analysis based on ACMD(adaptive chirp mode decomposition)and DEO3S(demodulation energy operator of symmetrical differencing)was adopted to extract the fault feature.Firstly,FT(Fourier trans-form)is applied to the vibration signal to obtain the instantaneous frequency,and PE(permutation entropy)is calculated to select the proper weighting coefficients.Then,the signal is decomposed by ACMD,with the instan-taneous frequency and weighting coefficient acquired in the former step to obtain the optimal mode.Finally,DEO3S is operated to get the envelope spectrum which is able to strengthen the characteristic frequencies of the stator inter-turn short circuit fault.The study on the simulating signal and the real experiment data indicates the effectiveness of the proposed method for the stator inter-turn short circuit fault in synchronous generators.In addition,the comparison with other methods shows the superiority of the proposed model.