Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution i...Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.展开更多
The nucleation and growth mechanism of electrodeposited Ni−W alloy were investigated.Cyclic voltammetry(CV)and chronoamperometry(CA)were used to examine the electrochemical behavior and nucleation mechanism of the ele...The nucleation and growth mechanism of electrodeposited Ni−W alloy were investigated.Cyclic voltammetry(CV)and chronoamperometry(CA)were used to examine the electrochemical behavior and nucleation mechanism of the electrodeposited Ni−W alloy.The nucleation type and kinetic parameters of the electrodeposited Ni−W alloy were obtained from the CA analysis results.SEM,AFM,and TEM were also used to investigate the nucleation and growth process of the electrodeposition of Ni−W alloy.The results demonstrate that the nucleation and initial stages of the growth phase of the Ni−W alloy undergo the formation,movement,and aggregation of atoms,single crystals,and nanoclusters.When the size of single crystal increases up to approximately 10 nm and the average size of the crystal granules is approximately 68 nm,they no longer grow.Increasing the applied potential increases the number of nuclei but does not affect the size of the final crystal granules.Therefore,the electrodeposited Ni−W alloy shows a nanocrystalline structure.展开更多
The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were inve...The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.展开更多
The Ni-W gradient deposit with nano-structure was prepared by an electrochemical deposition method.X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDXA) indicate that the crystallite size of the deposit ...The Ni-W gradient deposit with nano-structure was prepared by an electrochemical deposition method.X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDXA) indicate that the crystallite size of the deposit decreases from 10.3nm to 1.5nm and the crystal grating aberrance increases with the increase of W content in the growing direction of the deposit. The structure of deposit changes from crystalline to amorphous stepwise with associated increase of crystal grating aberrance, and presents gradient distribution. These show that the deposit isgradient with nano-structure.展开更多
The coarsening behavior ofγʹprecipitate phase at different temperatures and the compressive performance of novel Co-Ni-Al-W superalloy were investigated.Experiment results show that the evolution of the mean radius a...The coarsening behavior ofγʹprecipitate phase at different temperatures and the compressive performance of novel Co-Ni-Al-W superalloy were investigated.Experiment results show that the evolution of the mean radius and volume fraction of theγʹphase obeys the classical Lifshitz-Slyozov-Wagner model.The coarsening rate of theγʹphase exhibits a significant dependence on the aging temperature,which increases from 1.30×10^(−27)m^(3)/s at 800℃to 9.56×10−27 m^(3)/s at 900℃.The activation energy ofγʹphase is mainly influenced by the W diffusion in theγmatrix,presenting as 210 kJ/mol.The prepared Co-Ni-Al-W alloy possesses superb comprehensive properties,particularly the good combination of highγʹsolvus temperature(1221℃)and low density(8.7 g/cm^(3)).Besides,the compressive yield strength of the Co-Ni-Al-W alloy at ambient and high temperatures are higher than that of otherγʹ-strengthened Co-based superalloys.The compressive yield strength of the Co-Ni-Al-W alloy at 850℃is as high as 774 MPa.展开更多
基金Project (2010CB635104) supported by the National Basic Research Program of ChinaProject (2007AA03Z112) supported by the National High-Tech Research and Development Program of China+2 种基金Project (9140A18040709JW1601) supported by the Advanced Research Fund of DOD, ChinaProject (2009ZZ0019) supported by the Fundamental Research Funds for the Central Universities, ChinaProject (NCET-10-0364) supported by the Program for New Century Excellent Talents in University, China
文摘Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.
基金financial support from the Science and Technology Project of Hunan Province,China(No.2018TP1012)。
文摘The nucleation and growth mechanism of electrodeposited Ni−W alloy were investigated.Cyclic voltammetry(CV)and chronoamperometry(CA)were used to examine the electrochemical behavior and nucleation mechanism of the electrodeposited Ni−W alloy.The nucleation type and kinetic parameters of the electrodeposited Ni−W alloy were obtained from the CA analysis results.SEM,AFM,and TEM were also used to investigate the nucleation and growth process of the electrodeposition of Ni−W alloy.The results demonstrate that the nucleation and initial stages of the growth phase of the Ni−W alloy undergo the formation,movement,and aggregation of atoms,single crystals,and nanoclusters.When the size of single crystal increases up to approximately 10 nm and the average size of the crystal granules is approximately 68 nm,they no longer grow.Increasing the applied potential increases the number of nuclei but does not affect the size of the final crystal granules.Therefore,the electrodeposited Ni−W alloy shows a nanocrystalline structure.
文摘The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.
基金Supported by the National Natural Science Foundation of China (No.59671058)
文摘The Ni-W gradient deposit with nano-structure was prepared by an electrochemical deposition method.X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDXA) indicate that the crystallite size of the deposit decreases from 10.3nm to 1.5nm and the crystal grating aberrance increases with the increase of W content in the growing direction of the deposit. The structure of deposit changes from crystalline to amorphous stepwise with associated increase of crystal grating aberrance, and presents gradient distribution. These show that the deposit isgradient with nano-structure.
基金Natural Science Foundation of Liaoning Province(2023-MSLH-337)。
文摘The coarsening behavior ofγʹprecipitate phase at different temperatures and the compressive performance of novel Co-Ni-Al-W superalloy were investigated.Experiment results show that the evolution of the mean radius and volume fraction of theγʹphase obeys the classical Lifshitz-Slyozov-Wagner model.The coarsening rate of theγʹphase exhibits a significant dependence on the aging temperature,which increases from 1.30×10^(−27)m^(3)/s at 800℃to 9.56×10−27 m^(3)/s at 900℃.The activation energy ofγʹphase is mainly influenced by the W diffusion in theγmatrix,presenting as 210 kJ/mol.The prepared Co-Ni-Al-W alloy possesses superb comprehensive properties,particularly the good combination of highγʹsolvus temperature(1221℃)and low density(8.7 g/cm^(3)).Besides,the compressive yield strength of the Co-Ni-Al-W alloy at ambient and high temperatures are higher than that of otherγʹ-strengthened Co-based superalloys.The compressive yield strength of the Co-Ni-Al-W alloy at 850℃is as high as 774 MPa.
