The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were inve...The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.展开更多
A new process of WC-Co cemented carbide was developed by using nano-grained W（Co, C） composite powders as raw materials processed by high-energy ball milling. X-ray diffraetion（XRD）, differential thermal analysis ...A new process of WC-Co cemented carbide was developed by using nano-grained W（Co, C） composite powders as raw materials processed by high-energy ball milling. X-ray diffraetion（XRD）, differential thermal analysis （DTA）, thermo-gravimetrie （TG） analysis and coercive forces of the sintered samples were adopted to analyze the phase transformation and constitution, and the microstructures of sintered samples were characterized by scanning electron microscopy（SEM）. The results show that the as-milled powders are transformed into transitional phases W2C and η （Co3W3C or Co6W6C） during sintering, and finally transformed into WC and Co phases completely at 1 250℃ for 30 min, and a large number of fibrous WC grains with about 1.2μm in length and 100 nm in radial dimension are formed in the sintered body at 1 300 ℃.展开更多
文摘The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.
基金Project (50474049) supported by the National Natural Science Foundation of China
文摘A new process of WC-Co cemented carbide was developed by using nano-grained W（Co, C） composite powders as raw materials processed by high-energy ball milling. X-ray diffraetion（XRD）, differential thermal analysis （DTA）, thermo-gravimetrie （TG） analysis and coercive forces of the sintered samples were adopted to analyze the phase transformation and constitution, and the microstructures of sintered samples were characterized by scanning electron microscopy（SEM）. The results show that the as-milled powders are transformed into transitional phases W2C and η （Co3W3C or Co6W6C） during sintering, and finally transformed into WC and Co phases completely at 1 250℃ for 30 min, and a large number of fibrous WC grains with about 1.2μm in length and 100 nm in radial dimension are formed in the sintered body at 1 300 ℃.
