Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution i...Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.展开更多
The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were inve...The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.展开更多
基金Project (2010CB635104) supported by the National Basic Research Program of ChinaProject (2007AA03Z112) supported by the National High-Tech Research and Development Program of China+2 种基金Project (9140A18040709JW1601) supported by the Advanced Research Fund of DOD, ChinaProject (2009ZZ0019) supported by the Fundamental Research Funds for the Central Universities, ChinaProject (NCET-10-0364) supported by the Program for New Century Excellent Talents in University, China
文摘Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.
文摘The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.
