The effects of ultrafine WC(WC_(UF),0.5μm) or W(1μm) and C(0.3μm)(W+C)_(UF) additives on the densification,microstructure and mechanical properties of coarse-grained cemented carbides were compared systematically.O...The effects of ultrafine WC(WC_(UF),0.5μm) or W(1μm) and C(0.3μm)(W+C)_(UF) additives on the densification,microstructure and mechanical properties of coarse-grained cemented carbides were compared systematically.Overall,the cemented carbides with WC_(UF)/(W+C)_(UF) additives are almost fully densification to be higher than 99%,and the average grain size is kept above 2.8μm.The WC_(UF) additive assists grains to(truncated)trigonal prism shape by two dimensional(2D) growth,whereas the(W+C)_(UF) additive assists grains to rounded shape by three dimensional(3D) growth,lowers WC contiguity and increases face-centered-cubic Co.The hardness and bending strength of(75WC_(C)-15WC_(UF))-10Co are 86.6 HRA and 2 272 MPa,respectively,both higher than those of(75WC_(C)-15(W+C)_(UF))-10Co,which could be ascribed to the enhanced densification and unblemished grains.However,the fracture toughness of the(75WC_(C)-15(W+C)_(UF))-10Co is 23.5 MPa·m^(1/2),higher than that of the(75WC_(C)-15WC_(UF))-10Co due to the uniform WC-Co structure and flexible binder phase.展开更多
This paper reports the chemical synthesis of tungsten carbide/cobalt (WC/Co) nanocomposite powders via a unique chemical processing technique, involving the using of all water soluble solution of W-, Co- and C-precurs...This paper reports the chemical synthesis of tungsten carbide/cobalt (WC/Co) nanocomposite powders via a unique chemical processing technique, involving the using of all water soluble solution of W-, Co- and C-precursors. In the actual synthesis, large quantities of commercial-scale WC-Co nanocomposite powders are made by an unique combination of converting a molecularly mixed W-, Co-, and C-containing solutions into a complex inorganic polymeric powder precursor, conversion of the inorganic polymeric precursor powder into a W-Co-C-O containing powder intermediates using a belt furnace with temperature at about 500°C - 600°C in an inert atmosphere, followed by carburization in a rotary furnace at temperature less than 1000°C in nitrogen. Liquid phase sintering technique is used to consolidate the WC/Co nanocomposite powder into sintered bulk parts. The sintered parts have excellent hardness in excess of 93 HRA, with WC grains in the order of 200 - 300 nm, while Co phase is uniformly distributed on the grain boundaries of the WC nanoparticles. We also report the presence of cobalt Co precipitates inside tungsten carbide WC nanograins in the composites of the consolidated bulk parts. EDS is used to identify the presence of these precipitates and micro-micro-diffraction technique is employed to determine the nature of these precipitates.展开更多
WC-Co is used widely in die and mold industries due to its unique combination of hardness, strength and wear-resistance. For machining difficult-to-cut materials, such as tungsten carbide, micro-electrical discharge m...WC-Co is used widely in die and mold industries due to its unique combination of hardness, strength and wear-resistance. For machining difficult-to-cut materials, such as tungsten carbide, micro-electrical discharge machining(EDM) is one of the most effective methods for making holes because the hardness is not a dominant parameter in EDM. This paper describes the characteristics of the discharge conditions for micro-hole EDM of tungsten carbide with a WC grain size of 0.5 μm and Co content of 12%. The EDM process was conducted by varying the condenser and resistance values. A R-C discharge EDM device using arc erosion for micro-hole machining was suggested. Furthermore, the characteristics of the developed micro-EDM were analyzed in terms of the electro-optical observation using an oscilloscope and field emission scanning electron microscope.展开更多
基金Funded by the Technology Innovation Leading Program of Shaanxi(No.2022QFY08-02)。
文摘The effects of ultrafine WC(WC_(UF),0.5μm) or W(1μm) and C(0.3μm)(W+C)_(UF) additives on the densification,microstructure and mechanical properties of coarse-grained cemented carbides were compared systematically.Overall,the cemented carbides with WC_(UF)/(W+C)_(UF) additives are almost fully densification to be higher than 99%,and the average grain size is kept above 2.8μm.The WC_(UF) additive assists grains to(truncated)trigonal prism shape by two dimensional(2D) growth,whereas the(W+C)_(UF) additive assists grains to rounded shape by three dimensional(3D) growth,lowers WC contiguity and increases face-centered-cubic Co.The hardness and bending strength of(75WC_(C)-15WC_(UF))-10Co are 86.6 HRA and 2 272 MPa,respectively,both higher than those of(75WC_(C)-15(W+C)_(UF))-10Co,which could be ascribed to the enhanced densification and unblemished grains.However,the fracture toughness of the(75WC_(C)-15(W+C)_(UF))-10Co is 23.5 MPa·m^(1/2),higher than that of the(75WC_(C)-15WC_(UF))-10Co due to the uniform WC-Co structure and flexible binder phase.
文摘This paper reports the chemical synthesis of tungsten carbide/cobalt (WC/Co) nanocomposite powders via a unique chemical processing technique, involving the using of all water soluble solution of W-, Co- and C-precursors. In the actual synthesis, large quantities of commercial-scale WC-Co nanocomposite powders are made by an unique combination of converting a molecularly mixed W-, Co-, and C-containing solutions into a complex inorganic polymeric powder precursor, conversion of the inorganic polymeric precursor powder into a W-Co-C-O containing powder intermediates using a belt furnace with temperature at about 500°C - 600°C in an inert atmosphere, followed by carburization in a rotary furnace at temperature less than 1000°C in nitrogen. Liquid phase sintering technique is used to consolidate the WC/Co nanocomposite powder into sintered bulk parts. The sintered parts have excellent hardness in excess of 93 HRA, with WC grains in the order of 200 - 300 nm, while Co phase is uniformly distributed on the grain boundaries of the WC nanoparticles. We also report the presence of cobalt Co precipitates inside tungsten carbide WC nanograins in the composites of the consolidated bulk parts. EDS is used to identify the presence of these precipitates and micro-micro-diffraction technique is employed to determine the nature of these precipitates.
基金supported by a Grant-in-aid for the National Core Research Center Program from MOST and KOSEF, Korea (No.R15-2006-022-01001-0)partly supported by Pusan National University Research Grand,2008
文摘WC-Co is used widely in die and mold industries due to its unique combination of hardness, strength and wear-resistance. For machining difficult-to-cut materials, such as tungsten carbide, micro-electrical discharge machining(EDM) is one of the most effective methods for making holes because the hardness is not a dominant parameter in EDM. This paper describes the characteristics of the discharge conditions for micro-hole EDM of tungsten carbide with a WC grain size of 0.5 μm and Co content of 12%. The EDM process was conducted by varying the condenser and resistance values. A R-C discharge EDM device using arc erosion for micro-hole machining was suggested. Furthermore, the characteristics of the developed micro-EDM were analyzed in terms of the electro-optical observation using an oscilloscope and field emission scanning electron microscope.
