Varying the morphology and the structure of γ-phase (Co-base Co-W-C solid solution) by means of altering the cooling rate and the preparing method of liquid sintered WC-Co cemented carbides samples, the mechanism of ...Varying the morphology and the structure of γ-phase (Co-base Co-W-C solid solution) by means of altering the cooling rate and the preparing method of liquid sintered WC-Co cemented carbides samples, the mechanism of fcc→hcp transformation of γ-phase in WC-Co alloy has been explored. The results show that, the cooling rate is an important affecting factor on fcc→hcp transformation of γ-phase and the fcc→hcp transformation is mainly a diffusive type when cooling WC-Co samples above room temperature展开更多
The relative density of WC-Co cemented carbides during spark plasma sintering(SPS) was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be...The relative density of WC-Co cemented carbides during spark plasma sintering(SPS) was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900°C,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200°C,and most of the densification took place in the stage.Besides,the theoretical values were consistent with the experimental results.展开更多
Two types of fatigue tests, a rotating bending fatigue test and a three- or four-point bending fatigue test, were carried out on a fine grained WC-Co cemented carbide to evaluate its fatigue crack growth behavior and ...Two types of fatigue tests, a rotating bending fatigue test and a three- or four-point bending fatigue test, were carried out on a fine grained WC-Co cemented carbide to evaluate its fatigue crack growth behavior and fatigue lifetime. From successive observations of the specimen surface during the fatigue process, it was revealed that most of the fatigue lifetime of the tested WC-Co cemented carbide was occupied with crack growth cycles. Using the basic equation of fracture mechanics, the relationship between the fatigue crack growth rate(da/dN) and the maximum stress intensity factor(Kmax) was derived. From this relation, both the values of the threshold intensity factor(Kth) and the fatigue fracture toughness(Kfc) of the material were determined. The fatigue lifetime of the WC-Co cemented carbide was estimated by analysis based on the modified linear elastic fracture mechanics approach. Good agreement between the estimated and experimental fatigue lifetimes was confirmed.展开更多
Tianjin Institute of Hard Alloy,Tianjin 300222,China ABSTRACT The effects of solutes of wolfram and carbon on specific saturation magnetization(4πσ)of cobalt have been examined on the basis of the measurement of Ana...Tianjin Institute of Hard Alloy,Tianjin 300222,China ABSTRACT The effects of solutes of wolfram and carbon on specific saturation magnetization(4πσ)of cobalt have been examined on the basis of the measurement of Ana for hexagonal typeα-Co and cubic typeβ-Co.The Co-W-C solid solution simulative alloys have been fabricated according to binder composition in WC-Co cemented carbides and the effect of its component and structure on its Ana has been discussed too.It is pointed out that the Co phase structural factor must be considered as measuring the Ana of WC-Co cemented carbides.展开更多
The allotropic transformation process of the γ-phase in WC-Co cemented carbides has been explored.Theconcepts of γ-grain and the γ-domain have been proposed forward:The γ-domain is the residual FCC-typeβ-Co grain...The allotropic transformation process of the γ-phase in WC-Co cemented carbides has been explored.Theconcepts of γ-grain and the γ-domain have been proposed forward:The γ-domain is the residual FCC-typeβ-Co grain that failed to transform when cooling alloy sample and γ-base is the HCP-type x-Co transformedmainly by means of diffusion,the outline of the γ-grain is consistent with the newly fromed β-Co grain formedat high temperature.The quantity and distribution of γ-grain domain are related to the cooling rate after sinter-ing and influence the alloys properties.展开更多
The influence of γ-phase composition in WC-Co cemented carbides on its specific coercive force H_(sc) hasbeen studied by analysing the imitative alloys of γ-phase. The results show that the H_(sc) of γ-phase is low...The influence of γ-phase composition in WC-Co cemented carbides on its specific coercive force H_(sc) hasbeen studied by analysing the imitative alloys of γ-phase. The results show that the H_(sc) of γ-phase is lower thanthat of pure cobalt, because the solute W can raise γ-phase H_(sc) but the carbon exhibits more intense negativeeffect on H_(sc). The effect is enhanced with raising the C solubilities in γ-phase.展开更多
The effects of deep cryogenic treatment on the microstructure and properties of WC-11 Co cemented carbides with various carbon contents were investigated.The results show that after deep cryogenic treatment,WC grains ...The effects of deep cryogenic treatment on the microstructure and properties of WC-11 Co cemented carbides with various carbon contents were investigated.The results show that after deep cryogenic treatment,WC grains are refined into triangular prism with sound edges via the process of spheroidization,but WC grain size has no evident change compared with that of untreated alloys.The phase transformation of Co phase from α-Co(FCC) to ε-Co(HCP) is observed in the cryogenically treated alloys,which is attributed to the decrease of W solubility in the binder(Co).Deep cryogenic treatment enhances the hardness and bending strength of the alloys,while it has no significant effects on the density and cobalt magnetic performance.展开更多
Phase analysis for the coated surface with B 4C and Y 2O 3 of cemented carbide WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffraction from ambient temperature to 1300 ℃. The results show t...Phase analysis for the coated surface with B 4C and Y 2O 3 of cemented carbide WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffraction from ambient temperature to 1300 ℃. The results show that, the high-concentration active boron atoms are released from the boron-supply agent B 4C located on the alloy surface and diffused into the γ-phase, leading to forming the three-element boron-bearing compound W 2Co 21B 6 beside forming boron-bearing compounds on the blank surface. By contrast with boronising only, the element yttrium in boronization broadens the boronising temperature range during vacuum-sintering, catalyzes the decarbonisation decomposition of B 4C and promotes diffusion of active boron atoms into the bulk of WC-Co.展开更多
A new kind of sintering process, combined sintering process. i.e. vacuum sintering plus hot isolate pressure sintering (HIP), was introduced for producing ultrafine WC-10% Co (mass fraction. so as the follows) cemen...A new kind of sintering process, combined sintering process. i.e. vacuum sintering plus hot isolate pressure sintering (HIP), was introduced for producing ultrafine WC-10% Co (mass fraction. so as the follows) cemented carbides. The effects of some processing parameters on the microstructure and mechanical properties of the obtained cemented carbides were studied. The results show that the rapid shrinkage and the pronounced densification of tile cemented carbides took place during the vacuum sintering stage, which is intinaately correlated with the local liquid sintering occurred during this earl} sintering stage for the high surface activity of ultrafine WC-Co powder. The way of high pressure imposing. isothermal treatment cycle during ac.acuum sintering and HIP sintering stage directly influence the densitication of compacts and the mechanical properties of the produced WC-10%Co cemented carbides.展开更多
In order to improve the wear resistance of coarse-grained WC-Co cemented carbides,the fine WC powder were used to reinforce the metallic binder.These WC-Co-based cemented carbides having bimodal WC grain size distribu...In order to improve the wear resistance of coarse-grained WC-Co cemented carbides,the fine WC powder were used to reinforce the metallic binder.These WC-Co-based cemented carbides having bimodal WC grain size distributions were synthesized by liquid phase sintering.For comparison,the cemented carbides having unimodal WC grain size distributions were synthesized.The microstructure,hardness,fracture toughness and wear resistance of these cemented carbides were investigated.The results show that adding fine WC powder is an effective method to improve the wear resistance of coarsegrained WC-Co cemented carbides.The WC size,mean free path and fracture toughness decrease with the addition of fine WC powder,while the hardness exhibits an opposite trend.The impact-wear coefficient of bimodal distribution cemented carbides is noticeably lower than that of the unimodal one with the same hardness,which means that the cemented carbides with bimodal grain structure have better combination of hardness and impact-abrasive wear resistance.The impact-abrasive wear mechanism of the bimodal cemented carbides is that the fine WC grains prevent abrasive wear and the coarse WC grains prevent impact wear.展开更多
Two cemented carbides of the same nominal composition(WC-3wt%Co) were prepared by two different preparation techniques,one of which had many microgrooves on the surface and the other was compact.The influence of micro...Two cemented carbides of the same nominal composition(WC-3wt%Co) were prepared by two different preparation techniques,one of which had many microgrooves on the surface and the other was compact.The influence of micro-grooves on the friction properties of WC-Co cemented carbides sliding against the GCr15 ball was studied.Friction and wear tests were also carried out using modified ball-on-disk equipment at a sliding speed of 150 mm/s and normal load condition of 5 N.The result indicated that the wear track width and the GCr15 wear volume of the compact cemented carbide are much narrower than those of the porous ones,but the quality loss of the compact cemented carbide is slightly higher than that of the porous ones.The wear scars concentrate on a certain part of the compact cemented carbide,with a lot of abrasives on their surface.For the porous cemented carbide,the wear scars distribute uniformly,with only a little abrasives on their surface.The friction coefficient of the porous cemented carbide is smaller than that of the compact cemented carbide:the porous cemented carbide is about 0.4,but the dense cemented carbide is about 0.6 with some fluctuations during the stable phase.展开更多
Molten salt is an excellent medium for chemical reaction,energy transfer,and storage.Molten salt innovative technologies should be developed to recover metals from secondary resources and reserve metals from primary n...Molten salt is an excellent medium for chemical reaction,energy transfer,and storage.Molten salt innovative technologies should be developed to recover metals from secondary resources and reserve metals from primary natural sources.Among these technologies,molten salt electrolysis is an economic and environment-friendly method to extract metals from waste materials.From the perspective of molten salt characteristics,the application of molten salts in chemistry,electrochemistry,energy,and thermal storage should be comprehensively elaborated.This review discusses further directions for the research and development of molten salt electrolysis and their use for metal recovery from various metal wastes,such as magnet scrap,nuclear waste,and cemented carbide scrap.Attention is placed on the development of various electrolysis methods for different metal containing wastes,overcoming some problems in electrolytes,electrodes,and electrolytic cells.Special focus is given to future development directions for current associated processing obstacles.展开更多
文摘Varying the morphology and the structure of γ-phase (Co-base Co-W-C solid solution) by means of altering the cooling rate and the preparing method of liquid sintered WC-Co cemented carbides samples, the mechanism of fcc→hcp transformation of γ-phase in WC-Co alloy has been explored. The results show that, the cooling rate is an important affecting factor on fcc→hcp transformation of γ-phase and the fcc→hcp transformation is mainly a diffusive type when cooling WC-Co samples above room temperature
文摘The relative density of WC-Co cemented carbides during spark plasma sintering(SPS) was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900°C,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200°C,and most of the densification took place in the stage.Besides,the theoretical values were consistent with the experimental results.
文摘Two types of fatigue tests, a rotating bending fatigue test and a three- or four-point bending fatigue test, were carried out on a fine grained WC-Co cemented carbide to evaluate its fatigue crack growth behavior and fatigue lifetime. From successive observations of the specimen surface during the fatigue process, it was revealed that most of the fatigue lifetime of the tested WC-Co cemented carbide was occupied with crack growth cycles. Using the basic equation of fracture mechanics, the relationship between the fatigue crack growth rate(da/dN) and the maximum stress intensity factor(Kmax) was derived. From this relation, both the values of the threshold intensity factor(Kth) and the fatigue fracture toughness(Kfc) of the material were determined. The fatigue lifetime of the WC-Co cemented carbide was estimated by analysis based on the modified linear elastic fracture mechanics approach. Good agreement between the estimated and experimental fatigue lifetimes was confirmed.
文摘Tianjin Institute of Hard Alloy,Tianjin 300222,China ABSTRACT The effects of solutes of wolfram and carbon on specific saturation magnetization(4πσ)of cobalt have been examined on the basis of the measurement of Ana for hexagonal typeα-Co and cubic typeβ-Co.The Co-W-C solid solution simulative alloys have been fabricated according to binder composition in WC-Co cemented carbides and the effect of its component and structure on its Ana has been discussed too.It is pointed out that the Co phase structural factor must be considered as measuring the Ana of WC-Co cemented carbides.
文摘The allotropic transformation process of the γ-phase in WC-Co cemented carbides has been explored.Theconcepts of γ-grain and the γ-domain have been proposed forward:The γ-domain is the residual FCC-typeβ-Co grain that failed to transform when cooling alloy sample and γ-base is the HCP-type x-Co transformedmainly by means of diffusion,the outline of the γ-grain is consistent with the newly fromed β-Co grain formedat high temperature.The quantity and distribution of γ-grain domain are related to the cooling rate after sinter-ing and influence the alloys properties.
文摘The influence of γ-phase composition in WC-Co cemented carbides on its specific coercive force H_(sc) hasbeen studied by analysing the imitative alloys of γ-phase. The results show that the H_(sc) of γ-phase is lower thanthat of pure cobalt, because the solute W can raise γ-phase H_(sc) but the carbon exhibits more intense negativeeffect on H_(sc). The effect is enhanced with raising the C solubilities in γ-phase.
基金Project(12JJ8018)supported by the Natural Science Foundation of Hunan Province,China
文摘The effects of deep cryogenic treatment on the microstructure and properties of WC-11 Co cemented carbides with various carbon contents were investigated.The results show that after deep cryogenic treatment,WC grains are refined into triangular prism with sound edges via the process of spheroidization,but WC grain size has no evident change compared with that of untreated alloys.The phase transformation of Co phase from α-Co(FCC) to ε-Co(HCP) is observed in the cryogenically treated alloys,which is attributed to the decrease of W solubility in the binder(Co).Deep cryogenic treatment enhances the hardness and bending strength of the alloys,while it has no significant effects on the density and cobalt magnetic performance.
文摘Phase analysis for the coated surface with B 4C and Y 2O 3 of cemented carbide WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffraction from ambient temperature to 1300 ℃. The results show that, the high-concentration active boron atoms are released from the boron-supply agent B 4C located on the alloy surface and diffused into the γ-phase, leading to forming the three-element boron-bearing compound W 2Co 21B 6 beside forming boron-bearing compounds on the blank surface. By contrast with boronising only, the element yttrium in boronization broadens the boronising temperature range during vacuum-sintering, catalyzes the decarbonisation decomposition of B 4C and promotes diffusion of active boron atoms into the bulk of WC-Co.
文摘A new kind of sintering process, combined sintering process. i.e. vacuum sintering plus hot isolate pressure sintering (HIP), was introduced for producing ultrafine WC-10% Co (mass fraction. so as the follows) cemented carbides. The effects of some processing parameters on the microstructure and mechanical properties of the obtained cemented carbides were studied. The results show that the rapid shrinkage and the pronounced densification of tile cemented carbides took place during the vacuum sintering stage, which is intinaately correlated with the local liquid sintering occurred during this earl} sintering stage for the high surface activity of ultrafine WC-Co powder. The way of high pressure imposing. isothermal treatment cycle during ac.acuum sintering and HIP sintering stage directly influence the densitication of compacts and the mechanical properties of the produced WC-10%Co cemented carbides.
基金financially supported by the National Natural Science Foundation of China(No.51101021)。
文摘In order to improve the wear resistance of coarse-grained WC-Co cemented carbides,the fine WC powder were used to reinforce the metallic binder.These WC-Co-based cemented carbides having bimodal WC grain size distributions were synthesized by liquid phase sintering.For comparison,the cemented carbides having unimodal WC grain size distributions were synthesized.The microstructure,hardness,fracture toughness and wear resistance of these cemented carbides were investigated.The results show that adding fine WC powder is an effective method to improve the wear resistance of coarsegrained WC-Co cemented carbides.The WC size,mean free path and fracture toughness decrease with the addition of fine WC powder,while the hardness exhibits an opposite trend.The impact-wear coefficient of bimodal distribution cemented carbides is noticeably lower than that of the unimodal one with the same hardness,which means that the cemented carbides with bimodal grain structure have better combination of hardness and impact-abrasive wear resistance.The impact-abrasive wear mechanism of the bimodal cemented carbides is that the fine WC grains prevent abrasive wear and the coarse WC grains prevent impact wear.
基金financially supported by the Post Doctoral Funding of Jiangsu Province(1402045B)the Key Research Project of Jiangxi Province Education Department(GJJ150619)the Research Funding of Jiangxi University of Science and Technology (NSFJ2014-K20)
文摘Two cemented carbides of the same nominal composition(WC-3wt%Co) were prepared by two different preparation techniques,one of which had many microgrooves on the surface and the other was compact.The influence of micro-grooves on the friction properties of WC-Co cemented carbides sliding against the GCr15 ball was studied.Friction and wear tests were also carried out using modified ball-on-disk equipment at a sliding speed of 150 mm/s and normal load condition of 5 N.The result indicated that the wear track width and the GCr15 wear volume of the compact cemented carbide are much narrower than those of the porous ones,but the quality loss of the compact cemented carbide is slightly higher than that of the porous ones.The wear scars concentrate on a certain part of the compact cemented carbide,with a lot of abrasives on their surface.For the porous cemented carbide,the wear scars distribute uniformly,with only a little abrasives on their surface.The friction coefficient of the porous cemented carbide is smaller than that of the compact cemented carbide:the porous cemented carbide is about 0.4,but the dense cemented carbide is about 0.6 with some fluctuations during the stable phase.
基金the National Natural Science Foundation of China(No.51621003)the Beijing Natural Science Foundation(No.2204073).
文摘Molten salt is an excellent medium for chemical reaction,energy transfer,and storage.Molten salt innovative technologies should be developed to recover metals from secondary resources and reserve metals from primary natural sources.Among these technologies,molten salt electrolysis is an economic and environment-friendly method to extract metals from waste materials.From the perspective of molten salt characteristics,the application of molten salts in chemistry,electrochemistry,energy,and thermal storage should be comprehensively elaborated.This review discusses further directions for the research and development of molten salt electrolysis and their use for metal recovery from various metal wastes,such as magnet scrap,nuclear waste,and cemented carbide scrap.Attention is placed on the development of various electrolysis methods for different metal containing wastes,overcoming some problems in electrolytes,electrodes,and electrolytic cells.Special focus is given to future development directions for current associated processing obstacles.