We used paper mill sludge（PMS） to substitute for part of the wood fibers（WF） used to reinforce high density polyethylene（HDPE）.The resulting composites were subjected to xenon-arc weathering.The composite filled...We used paper mill sludge（PMS） to substitute for part of the wood fibers（WF） used to reinforce high density polyethylene（HDPE）.The resulting composites were subjected to xenon-arc weathering.The composite filled with limited PMS（under 10 %） had mechanical properties and aging resistance similar to those without PMS.The composites containing more PMS faded and cracked more readily than those without PMS.Based on the carbonyl index,crystallinity,and wood index,PMS appeared to accelerate the degradation of composites during weathering.Adding PMS to WF–HDPE composites reduced the weathering resistance,and this reduction was not significant if the PMS content did not exceed 20 % of the wood fibers.Therefore,PMS could be used as a reinforcement in wood-plastic composites at levels less than20 % of the wood fiber content.展开更多
In this paper, a continuous polymeric matrix highly filled with fiber of sugarcane bagasse has been obtained and its feasibility as an ink-absorbing material has been evaluated. In order to study the effect of the amo...In this paper, a continuous polymeric matrix highly filled with fiber of sugarcane bagasse has been obtained and its feasibility as an ink-absorbing material has been evaluated. In order to study the effect of the amount of cellulose fiber on the surface printability, contact angle measurement using different liquids—water-based inks, ethanol and ink for ink-jet printers—and printing tests were performed on composites of high density polyethylene (HDPE) and sugarcane bagasse (SCB). The composites were processed in a Haake internal mixer, using the SCB without any previous chemical treatment or compatibilizer. The differential scanning calorimetry (DSC) and derivative thermogravimetry (TG/ DTG) revealed an increase in the thermal stability and in the degree of crystallinity of the HDPE. The optical microscopy (OM) and scanning electron microscopy (SEM) showed that the cellulosic material was homogeneously embedded within the HDPE matrix. In order to assess the resistance of the composite sample to the pull strength of the printer, tensile tests were applied to the composites and the results were compared to known paper samples. The best result was achieved in the composite with the highest content of SCB, as well as the shortest drying time.展开更多
High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in lan...High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in landfills. From literature, it has been shown that parts produced using composites of HDPE with carbohydrate-based polymers, such as thermoplastic starch (TPS), experience mechanical degradation through hydrolytic degradation process. The possible utilization of recycled-HDPE (rHDPE) and TPS composite in nonconventional manufacturing processes such as Fused filament fabrication (FFF) has however not been explored. This study explores the potential application of rHDPE and TPS composites in FFF and optimizes the extrusion process parameters used in rHDPE-TPS filament production process. Taguchi method was utilized to analyze the extrusion process. The extrusion process parameters studied were the spooling speed, extrusion speed and the extrusion temperatures. The response variable studied was the filament diameter. In this research, the maximum TPS content achieved during filament production was 40 wt%. This filament was however challenging to use in FFF printers due to frequent nozzle clogging. Printing was therefore done with filaments that contained 0 - 30 wt% TPS. The experimental results showed that the most significant parameter in extrusion process was the spooling speed, followed by extrusion speed. Extrusion temperature had the least significant influence on the filament diameter. It was observed that increase in TPS content resulted in reduced warping and increased rate of hydrolytic degradation. Mechanical properties of printed parts were investigated and the results showed that increasing TPS content resulted in reduction in tensile strength, reduction in compression strength and increase in stiffness. The findings of this research provide valuable insights to plastic recycling industries and researchers regarding the utilization of recycled HDPE and TPS composites as substitute materials in FFF.展开更多
Global ecological concerns have resulted in an interest in renewable natural materials. Composites based on high density polyethylene (HDPE), wood fiber (Veneer) and containing coupling agents like nanoclay (NC) and p...Global ecological concerns have resulted in an interest in renewable natural materials. Composites based on high density polyethylene (HDPE), wood fiber (Veneer) and containing coupling agents like nanoclay (NC) and poly-ethylene-co-glycidyl methacrylate (PEGMA) were made by melt compounding and then injection molding. In this study, the effects of two variable parameters namely nanoclay and coupling agent on the rheological and thermal properties of wood polyethylene composites (WPECs) were investigated. The study investigates the morphology phase, rheology behaviors and thermal properties by scanning electron microscope, capillary rheometer and thermal gravimetric analyzer. The SEM micrographs of the composites showed that the outer surfaces of the wood were coated by a section of amorphous lignin. The state of dispersion in HDPE/pine/clay composites was improved by EGMA because it could interact with pine flour in addition to clay. The interaction of reinforcement with coupling agent and HDPE matrix is strong based on the observation of the fracture surface of composites when EGMA is present. However the addition of 2.5% clay slightly lowered the initial degradation temperature (Td) but did not improve the thermal stability. Obviously, all the composites materials exhibit viscoelastic values greater than those of neat HDPE.展开更多
Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic me...Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic mechanical and thermal properties are studied.The influence of ramie fiber and maleic anhydride-grafted polyolefin(MA-g-PO)on mechanical,dynamic mechanical and thermal properties is investigated.It is observed that the tensile,flexural and impact properties of the composites treated with MA-g-PO are all improved in comparison to the untreated composites.Dynamic mechanical properties of the composite with MA-g-PO show an increase in the storage modulus with a higherαrelaxation peak,together with the micromorphology analysis,indicating an improved interfacial bonding between fiber and matrix by the MA-g-PO addition.Furthermore,the change in TGA thermograms of composite caused by MA-g-PO exhibits that the addition of MA-g-PO is also helpful to increase the thermal stability of noil ramie fiber/HDPE composites.展开更多
基金supported by the "Special Fund for Forestry Research in the Public Interest(201204802-1)"the "Nature Science Foundation of China(31070506)"
文摘We used paper mill sludge（PMS） to substitute for part of the wood fibers（WF） used to reinforce high density polyethylene（HDPE）.The resulting composites were subjected to xenon-arc weathering.The composite filled with limited PMS（under 10 %） had mechanical properties and aging resistance similar to those without PMS.The composites containing more PMS faded and cracked more readily than those without PMS.Based on the carbonyl index,crystallinity,and wood index,PMS appeared to accelerate the degradation of composites during weathering.Adding PMS to WF–HDPE composites reduced the weathering resistance,and this reduction was not significant if the PMS content did not exceed 20 % of the wood fibers.Therefore,PMS could be used as a reinforcement in wood-plastic composites at levels less than20 % of the wood fiber content.
文摘In this paper, a continuous polymeric matrix highly filled with fiber of sugarcane bagasse has been obtained and its feasibility as an ink-absorbing material has been evaluated. In order to study the effect of the amount of cellulose fiber on the surface printability, contact angle measurement using different liquids—water-based inks, ethanol and ink for ink-jet printers—and printing tests were performed on composites of high density polyethylene (HDPE) and sugarcane bagasse (SCB). The composites were processed in a Haake internal mixer, using the SCB without any previous chemical treatment or compatibilizer. The differential scanning calorimetry (DSC) and derivative thermogravimetry (TG/ DTG) revealed an increase in the thermal stability and in the degree of crystallinity of the HDPE. The optical microscopy (OM) and scanning electron microscopy (SEM) showed that the cellulosic material was homogeneously embedded within the HDPE matrix. In order to assess the resistance of the composite sample to the pull strength of the printer, tensile tests were applied to the composites and the results were compared to known paper samples. The best result was achieved in the composite with the highest content of SCB, as well as the shortest drying time.
文摘High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in landfills. From literature, it has been shown that parts produced using composites of HDPE with carbohydrate-based polymers, such as thermoplastic starch (TPS), experience mechanical degradation through hydrolytic degradation process. The possible utilization of recycled-HDPE (rHDPE) and TPS composite in nonconventional manufacturing processes such as Fused filament fabrication (FFF) has however not been explored. This study explores the potential application of rHDPE and TPS composites in FFF and optimizes the extrusion process parameters used in rHDPE-TPS filament production process. Taguchi method was utilized to analyze the extrusion process. The extrusion process parameters studied were the spooling speed, extrusion speed and the extrusion temperatures. The response variable studied was the filament diameter. In this research, the maximum TPS content achieved during filament production was 40 wt%. This filament was however challenging to use in FFF printers due to frequent nozzle clogging. Printing was therefore done with filaments that contained 0 - 30 wt% TPS. The experimental results showed that the most significant parameter in extrusion process was the spooling speed, followed by extrusion speed. Extrusion temperature had the least significant influence on the filament diameter. It was observed that increase in TPS content resulted in reduced warping and increased rate of hydrolytic degradation. Mechanical properties of printed parts were investigated and the results showed that increasing TPS content resulted in reduction in tensile strength, reduction in compression strength and increase in stiffness. The findings of this research provide valuable insights to plastic recycling industries and researchers regarding the utilization of recycled HDPE and TPS composites as substitute materials in FFF.
文摘Global ecological concerns have resulted in an interest in renewable natural materials. Composites based on high density polyethylene (HDPE), wood fiber (Veneer) and containing coupling agents like nanoclay (NC) and poly-ethylene-co-glycidyl methacrylate (PEGMA) were made by melt compounding and then injection molding. In this study, the effects of two variable parameters namely nanoclay and coupling agent on the rheological and thermal properties of wood polyethylene composites (WPECs) were investigated. The study investigates the morphology phase, rheology behaviors and thermal properties by scanning electron microscope, capillary rheometer and thermal gravimetric analyzer. The SEM micrographs of the composites showed that the outer surfaces of the wood were coated by a section of amorphous lignin. The state of dispersion in HDPE/pine/clay composites was improved by EGMA because it could interact with pine flour in addition to clay. The interaction of reinforcement with coupling agent and HDPE matrix is strong based on the observation of the fracture surface of composites when EGMA is present. However the addition of 2.5% clay slightly lowered the initial degradation temperature (Td) but did not improve the thermal stability. Obviously, all the composites materials exhibit viscoelastic values greater than those of neat HDPE.
基金supported by the National Scientific and Technical Supporting 12th Five-year Plan Project(No.2012BAD23B0203)
文摘Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic mechanical and thermal properties are studied.The influence of ramie fiber and maleic anhydride-grafted polyolefin(MA-g-PO)on mechanical,dynamic mechanical and thermal properties is investigated.It is observed that the tensile,flexural and impact properties of the composites treated with MA-g-PO are all improved in comparison to the untreated composites.Dynamic mechanical properties of the composite with MA-g-PO show an increase in the storage modulus with a higherαrelaxation peak,together with the micromorphology analysis,indicating an improved interfacial bonding between fiber and matrix by the MA-g-PO addition.Furthermore,the change in TGA thermograms of composite caused by MA-g-PO exhibits that the addition of MA-g-PO is also helpful to increase the thermal stability of noil ramie fiber/HDPE composites.
