A level set based immersed boundary method for simulation of non-isothermal viscoelastic melt filling process

In this work,the polymer melt filling process is simulated by using a coupled finite volume and levelset based immersed boundary(LSIB)method.Firstly,based on a shape level set(LS)function to represent the mold boundary,a LSIB method is developed to model the complex mold walls.Then the nonisothermal melt filling process is simulated based on nonNewtonian viscoelastic equations with different Reynolds numbers in a circular cavity with a solid core,and the effects of Reynolds number on the flow patterns of polymer melt are presented and compared with each other.And then for a true polymer melt with a small Reynolds number that varies with melt viscosity,the moving interface,the temperature distributions and the molecular deformation are shown and analyzed in detail.At last,as a commonly used application case,a socket cavity with seven inserts is investigated.The corresponding physical quantities,such as the melt velocity,molecular deformation,normal stresses,first normal stress difference,temperature distributions and frozen layer are analyzed and discussed.The results could provide some predictions and guidance for the polymer processing industry.

Buckling analysis of super-long rock-socketed filling piles in soft soil area by element free Galerkin method

In order to discuss the buckling stability of super-long rock-socketed filling piles widely used in bridge engineering in soft soil area such as Dongting Lake, the second stability type was adopted instead of traditional first type, and a newly invented numerical analysis method, i.e. the element-free Galerkin method (EFGM), was introduced to consider the non-concordant deformation and nonlinearity of the pile-soil interface. Then, based on the nonlinear elastic-ideal plastic pile-soil interface model, a nonlinear iterative algorithm was given to analyze the pile-soil interaction, and a program for buckling analysis of piles by the EFGM (PBAP-EFGM) and arc length method was worked out as well. The application results in an engineering example show that, the shape of pile top load-settlement curve obtained by the program agrees well with the measured one, of which the difference may be caused mainly by those uncertain factors such as possible initial defects of pile shaft and the eccentric loading during the test process. However, the calculated critical load is very close with the measured ultimate load of the test pile, and the corresponding relative error is only 5.6%, far better than the calculated values by linear and nonlinear incremental buckling analysis (with a greater relative error of 37.0% and 15.4% respectively), which also verifies the rationality and feasibility of the present method.

Fluidity Influencing Factor Analysis and Ratio Optimization of New Filling Slurry Based on the Response Surface Method

The filling mining method is important in realizing the green mining of mineral resources.Aiming at the problems of land resource occupation,environmental pollution,and rational utilization of coal-based solid wastes such as coal gangue,fly ash,and desulfurization gypsum,a new paste filling material was developed with coal gangue,fly ash,and desulfurization gypsum as raw materials.The microstructure of the raw materials was analyzed by XRD and SEM.Combined with the Box-Behnken experimental design,the effect of each component on the fluidity of the filling slurry was analyzed through the response surface analysis.The significance of each component on its bleeding and fluidity was determined,and the optimal ratio of the filling slurry was obtained.Experimental results show that the microcosmic morphology of coal gangue,desulfurization gypsum,and gasification slag presents an irregular block and rough particle surface;the microcosmic morphology of fly ash and bottom slag presents first out spherical or quasi spherical particles.Moreover,obvious sintering traces exist on the surface of the bottom slag.The main crystal mineral of coal gangue and fly ash is SiO_(2),the desulfurization gypsum is composed of Ca(SO_(4))(H_(2)O)and Ca(CO_(3))crystal minerals,the gasification slag is composed of carbon and nitrogen compounds,and the main crystal mineral components in the bottom slag sample are SiO_(2) and Al_(x)Si_(y)O_(z) compounds.The order of significance of each key factor on slurry fluidity is as follows:C(desulfurization gypsum)>D(gasification slag and bottom slag 1:1)>A(coal gangue)>B(fly ash).The order of the significance of each key factor on slurry bleeding is as follows:B(fly ash)>C(desulfurization gypsum)>D(gasification slag and bottom slag 1:1)>A(coal gangue).Considering the material preparation,field application,and other conditions,the mass percentage of each factor content of the new paste filling material is as follows:49.5%coal gangue,8.3%fly ash,4.1%desulfurization gypsum,6.2%gasification slag,and 6.2%bottom slag.

Application effect of high-density electrical method on detecting artificial filling layer: A case study of Chengjiangshan area of Huaibei City

High-density electrical method has been proved to be an effective method for probing shallow sedimentary layers.It is principally used to identify the boundary between the Quaternary soil layer and bedrock according to the vertical change of apparent resistivity.However,the artificial filling layer has the characteristics of heterogeneity and high porosity,which makes it challenging to detect the artificial filling layer by high-density electrical method.The key to solve this problem is to detect the difference of conductivity between the filling layer and the underlying bedrock.This paper takes the land in Chengjiangshan area of Huaibei City,Anhui Province as the detection target.On the basis of fully analyzing the physical properties of the artificial filling layer,two-dimensional high-density electrical survey and inversion are used to define the thickness of the artificial filling layer.The research shows that the highdensity resistivity method has obvious advantages in delineating the distribution of bedrock and the thickness of the filling layer,and the reliability of the high-density electrical method in the detection of the artificial filling layer,and delineates the scope of the filling layer is verified by the borehole data.

Liquid-Gas Two-Phase Flow Simulation in Mold Filling Process with Level Set Method

Air entrapped in liquid metal during the mold filling process seriously affects the casting quality, thus it is important to track its behavior in the mold cavity. A liquid-gas two-phase flow model is developed to describe the mold filling process and predict the air entrapment defect. The model is based on the combination of SOLA and Level Set Method. The pressure and velocity fields are calculated by SOLA,and the interface movement is simulated by Level Set method as the most common interface tracking method in recent years.In order to validate the feasibility of the model,the liquid-gas two-phase simulation results were tested by the broken dam problem and the S-shaped experiment. Comparison between the experiments and simulation results show that Level Set method might be a very promising tool in two-phase flow simulation during the mold filling process.

Research on a toolpath generation method of NC milling based on space-filling curve

Tool path generated by space-filling curve always turns frequently causing trembling to machine,reducing toollife and affecting workpiece quality. Length and generation time of tool paths are both relatively long. In order to solve these problems,a toolpath generation method of NC milling based on space-filling curve is proposed. First,T-spline surface is regarded as the modeling surface,the grid,which is based on the limited scallop-height,can be got in the parameter space,and the influence value of grid node is determined. Second,a box is defined and planned,and the tool paths are got preliminarily,which is based on minimal spanning tree; Finally,based on an improved chamfering algorithm,the whole tool paths are got. A simulation system is developed for computer simulation,and an experiment is carried out to verify the method. The results of simulation and experiment show that the method is effective and feasible,and length and time of the tool paths are reduced.

Simulation of mould filling process using smoothed particle hydrodynamics

The implementation of high pressure die casting （HPDC） filling process modeling based on smoothed particle hydrodynamics （SPH） was discussed. A new treatment of inlet boundary was established by discriminating fluid particles from inlet particles. The roles of artificial viscosity and moving least squares method in the present model were compared in the handling pressure oscillation. The final model was substantiated by simulating filling process in HPDC in both two and three dimensions. The simulated results from SPH and finite difference method （FDM） were compared with the experiments. The results show the former is in a better agreement with experiments. It demonstrates the efficiency and precision of this SPH model in describing flow pattern in filling process.

New numerical algorithm of gas-liquid two-phase flow considering characteristics of liquid metal during mold filling

A new program is developed for gas-liquid two-phase mold filling simulation in casting. The gas fluid, the superheated liquid metal and the liquid metal containing solid grains are assumed to be governed by Navier-Stokes equations and solved through Projection method. The Level set method is used to track the gas-liquid interface boundary. In order to demonstrate the correctness of this new program for simulation of gas-liquid two-phase mold filling in casting, a benchmark filling experiment is simulated （this benchmark test is designed by XU and the filling process is recorded by a 16-mm film camera）. The simulated results agree very well with the experimental results, showing that this new program can be used to properly predicate the gas-liquid two-phase mold filling simulation in casting.

New Method to Measure the Fill Level of the Ball Mill I——Theoretical Analysis and DEM Simulation

The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of energy. At present, some methods, such as vibration method and acoustic method, have been applied for measuring the fill level by the researchers. Aiming at the problem of the traditional methods for measuring the fill level, that is, the feature variables of the fill level suffer the influences of the ball load and the water content of the coal, a novel method to measure the fill level is proposed and a possible relation between the fill level and the angular position of the maximum vibration point on the mill shell is investigated. The angular positions of the maximum vibration point on the mill shell for different fill level cases are calculated theoretically under two assumptions, respectively. Meanwhile the charge motions of the mill for different fill level cases are simulated with the discrete element method （DEM）. And the simulation results are verified by comparing the motion trajectories of steel balls and power draft of the mill. The simulated movement trajectories of the outmost layer steel balls in the mill are monitored and analyzed to obtain the angular positions of the maximum vibration point on the mill shell. Both the results of the theoretical calculation and the 3D DEM simulation show that the position of the maximum vibration point on the mill shell moves to a lower angular positions as the fill level decreasing, which provides a new idea for measuring the filllevel accurately.

NUMERICAL SOLUTION OF FLUID-STRUCTURE INTERACTION IN LIQUID-FILLED PIPES BY METHOD OF CHARACTERISTICS

Fluid-structure interaction （FSI） is essentially a dynamic phenomenon and always exists in fluid-filled pipe system. The four-equation model, which has been proved to be effective to describe and predict the phenomenon of FSI due to friction coupling and Poisson coupling being taken into account, is utilized to describe the FSI of fluid-filled pipe system. Terse compatibility equations are educed by the method of characteristics （MOC） to describe the fluid-filled pipe system. To shorten computing time needed to get the solutions under the condition of keeping accuracy requirement, two steps are adopted, firstly the time step Δt and divided number of the straight pipe are optimized, sec-ondly the mesh spacing Δz close to boundary is subdivided in several submeshes automatically ac-cording to the speed gradient of fluid. The mathematical model and arithmetic are validated by com-parisons between simulation solutions of two straight pipe systems and experiment known from lit-erature.

Analytical method for the attitude stability of partially liquid filled spacecraft with flexible appendage

In this paper, the attitude stability of liquid-filled spacecraft with flexible appendage is investigated. The motion of liquid sloshing is modeled as the spherical pendulum, and the flexible appendage is approached by a linear shearing beam. Nonlinear dynamic equations of the coupled system are derived from the Hamiltonian. The stability of the coupled system was analyzed by using the energy-Casimir method, and the nonlinear stability theorem of the coupled spacecraft system was also obtained. Through numerical computation, the correctness of the proposed theorem is verified and the boundary curves of the stable region are presented. The increase of the angular velocity and flexible attachment length will weaken the attitude stability, and the change of the filled ratio of liquid fuel tank has a different influence on the stability of the coupled spacecraft, depending on the different conditions. The attitude stability analysis of the coupled spacecraft system in this context is useful for selecting appropriate parameters in the complex spacecraft design.

Research on Water-Filling Patterns and Countermeasures──A case study of Xiaotun Coal Mine

There are many water-filling factors in Xiaotun Coal Mine, such as effective precipitation, goaf water, mining-induced fissure zone, surface water system, aquifers and tectonics. For different mining levels, the relative importance of these factors is different, and the water-filling condition is changed accordingly. So it is urgent to make it clear for mining. To ensure the safety of mining, we build a system of preventing mine water-filling using detailed AHP (analytical hierarchy process) calculation. This system is based on the analysis of mine water-filling factors in order to define the relative importance of the factors. Decision-makers use it as a strong scientific basis for Xiaotun Coal Mine.The method offered in this paper has been proved to be very applicable.

Mechanism and calculation method of rheological settlement of high-filled embankment

The characteristics of high-filled embankment rheological settlement were analyzed;mechanical calculation model of high-filled embankment rheological settlement during constructing and running period was also put forward.Combining the macroscopic and microscopic deformation properties of the engineering soil grain,its constitutive model was set up and its characters were fully revealed,at the same time,its practical calculation formula under the action of dead-weight load was derived,which is feasible by analysis and comparison.

Recovery of Level Pillar between Open-pit and Underground Mine by Using Underhand Heading Fill Method

The upper part of the Fujia deposit was mined out by open-pit, and the lower part is being mined underground. The level pillar between open-pit and underground mine had a thickness of 24 m, a length of 300 m and a maximum width of 35 in. As the level pillar contained about 5.2 million ton ore of high nickel grade, it was necessary to recover the level pillar. Because of special need of safety, underhand heading cut-and-fill stoping method was used. For the first two layers of heading, the cemented fill materials were a mix of water and high-aluminum-content cement with silicate gelling agent; and for other heading layers, total tailings was added into the fill mix in order to reduce the cement consumption. Finally, the level pillar was recovered successfully.

新型钢管混凝土梁柱节点力学性能试验研究

为研究内加强环式圆钢管混凝土柱与矩形钢管混凝土梁这种新型连接节点的力学性能,设计了缩尺钢管混凝土梁柱节点试件,开展了相同梁柱节点试件的静力加载试验和低周往复加载试验。通过研究该节点试件的破坏模式、荷载-位移曲线以及拟静力加载试验的骨架曲线、核心区剪切变形等,分析了节点试件的承载能力、延性和耗能能力,全面考察了同一梁柱节点在静力加载和低周往复加载两种工况下的受力性能和破坏模式。结果表明:钢管混凝土梁柱节点试件核心区强度较强,破坏模式主要为梁端破坏,低周往复加载试验时试件梁柱连接处附近的梁端钢板发生拉裂破坏和钢板鼓曲,静力加载试验时试件梁端焊缝发生拉裂破坏;试件延性较好,加载过程中经历了弹性、弹塑性和塑性发展阶段。最后提出了该类钢管混凝土梁柱节点核心区的抗剪强度计算公式。

砂土-混凝土接触面剪切带细观变形特征的试验研究

接触面剪切带的细观变形特征是研究结构物与土体相互作用的核心问题。为探明砂土-混凝土接触面剪切带变形特征,利用大型直剪仪开展砂土-混凝土接触面直剪试验,采用灌砂变形标记法实测砂土变形,依据标记线剪应变沿竖向的变化特征对砂土变形区域进行划分。在此基础上,研究粗糙度、法向应力和密实度对砂土-混凝土接触面剪切带细观变形特征的影响规律。研究结果表明:1)砂土可分为非剪切区、过渡区和应变集中区,应变集中区仅存在剪切面之上。2)规则型接触面的上剪切带厚度均值为33D_(50),远大于下剪切带9D_(50)和“光滑”接触面剪切带厚度20.4D_(50)。3)密实度对剪切带及其过渡区厚度的影响微弱,而粗糙度对其影响显著;法向应力、密实度对应变集中区厚度影响有限,应变集中区厚度随粗糙度的增大近似线性增大;应变集中区长度随粗糙度的增大先增大后减小,随密实度的增大近似线性增大,随法向应力增大而减小。4)随剪切位移增大,上剪切带厚度不断增大而下剪切带厚度先增大后保持基本不变,应变集中区的长度增大,但剪切位移对应变集中区厚度的影响有限。5)获得归一化剪切带厚度取值h_(t)/D_(50)与D_(50)的关系,在有限元模拟规则型结构与砂土的相互作用时,建议砂土体细化网格单元的范围不小于最大剪切带厚度37D_(50)。研究成果深化了砂土-规则型接触面剪切带变形特征的认识,可为大粗糙度、带肋桩的承载变形特性的精细化有限元模拟分析提供重要参考和依据。

长板-短桩工法承载特性参数影响分析

文中采用有限元数值仿真的方法研究了长板-短桩工法处理吹填土地基的承载特性以及桩间距、桩长、塑料排水板间距三个因素对长板-短桩法吹填土复合地基承载特性的影响规律.结果表明:①桩长对长板-短桩复合地基的影响在于能有效控制地基沉降与提供承载力,在有效桩长范围内,桩长越长效果越好;②桩间距主要影响粉喷桩与桩间土承受的应力与面积置换率,桩间距越小,长板-短桩复合地基承载能力就越大;③塑料排水板对长板-短桩复合地基的影响在于提升桩间土的渗透系数,在一定范围内,排水板越是密集,固结沉降速度越快,能有效提高桩间土的承载力;④提出了对于不同厚度吹填土地基其最优长板-短桩复合地基参数设计.

便捷填充U型管盐桥的制备与探索

Cu-Zn原电池实验是基础化学实验的重要组成部分,盐桥批量制备的品质是实验的关键,常规操作的温度高、消耗大、效率低。本文分别从U型管盐桥的填充材料和灌装方式两方面进行研究。针对盐桥的制作难度及功能特点进行探索,对琼脂和可溶性淀粉载体盐桥的导电能力、凝结时间进行分析。改进灌装方式,针对大批量盐桥制作需求,设计半自动式灌装机代替传统人力操作,提高盐桥的制作效率。为化学实验中盐桥的制备提供便捷高效的解决方案,提高相关实验数据的准确性和稳定性。

局部环向变厚度方钢管混凝土柱偏压力学性能研究

针对海洋环境中飞溅区造成的钢管混凝土柱局部环向腐蚀现象,采用机械削减方式模拟钢管壁厚局部环向腐蚀,进行了7个方钢管混凝土柱偏压试验,揭示了削弱率和偏心率对其偏压承载力的影响,并通过数值模拟对削弱率进行拓展分析.提出了基于削弱率的偏压承载力降低系数,代入中、美规范进行偏压承载力计算.结果表明:钢管的局部环向变厚度严重削弱了方钢管混凝土柱的偏压承载力和侧向挠曲能力;较大的加载偏心率也降低了其偏压承载力,但增大了其侧向挠曲能力.引入偏压承载力降低系数后,根据中、美规范计算得到的偏压承载力与试验值均吻合较好;相比于我国规范,美国规范在计算偏压承载力时相对更加保守.