This paper established the mathematical model of bridge wire temperature rise under direct current condition and gave the solution. It computed bridge wire temperature by using the thermal-electric coupling method pro...This paper established the mathematical model of bridge wire temperature rise under direct current condition and gave the solution. It computed bridge wire temperature by using the thermal-electric coupling method provided by ANSYS-Workbench finite element analysis software. In the end, the temperature bridge wire applied to different electric current was measured by the infrared thermal imaging temperature measurement method. The result shows that the ANSYS simulation results are in agreement with the theoretical calculation and the experimental results. It is feasible to compute bridge wire temperature of initiator by using ANSYS-Workbench software, and it is an important method to analyze complex structure of pyrotechnics.展开更多
A hot-wire gas metal arc welding (GMAIV) method using a TIG arc to preheat the wire was proposed and a corresponding experimental system was developed. The images of molten metal droplets in GMA W with thick-wire di...A hot-wire gas metal arc welding (GMAIV) method using a TIG arc to preheat the wire was proposed and a corresponding experimental system was developed. The images of molten metal droplets in GMA W with thick-wire diameter of 3.2 mm were captured by a high-speed camera, and the influence of the wire temperature on metal transfer was analyzed by measurements of droplet radius and transfer frequency. Two metal transfer modes were mentioned in this paper: the short- circuit transfer and the globular transfer mode. The results demonstrate that the wire temperature significantly impacts the metal transfer mode, droplet size and transfer rate at a certain welding current range. And with the increasing wire temperature, the change of metal transfer mode was observed. By increasing the temperature of the welding wire, the droplet size decreases and the droplet transfer frequency increases accordingly. In addition, it is important that the drop spray mode, which hardly occurs in GMAW with steel wire, was obtained by means of increasing the wire temperature.展开更多
With preheating wire by resistance heat, laser hot wire welding improves process stability and wire deposition efficiency, which gives broad potential applications in sugracing and narrow gap welding. It is a critical...With preheating wire by resistance heat, laser hot wire welding improves process stability and wire deposition efficiency, which gives broad potential applications in sugracing and narrow gap welding. It is a critical issue to control the temperature of preheated wire in this process. The temperature which is so high that the wire fuses outside molten pool or so low that the wire cannot melt timely in the molten pool, results in poor wire transfer stability and bad weld formation. This paper is purposed to calculate the wire temperature for the prediction of wire transfer behavior under various welding parameters. A heat conduction model is set up. Heat sources of the wire include resistance heat and reflected laser, and the heat source of molten pool is laser. The calculated temperature of wire part outside the molten pool is verified by infrared ratio temperature measurement. The calculated temperature of wire part in the molten pool is verified by measurement of the molten pool size. Analyzing the wire temperature and welding process observed by the high speed video imaging, the temperature criteria of wire transfer behaviors are obtained. Thus, numerical simulation of the wire temperature can be used to predict wire transfer behaviors in laser hot wire welding.展开更多
Circuit of the temperature measurement equipment was improved in order to develop temperature telemetering system for cultivating fruit facilities.The traditional temperature measuring equipments used in monitoring te...Circuit of the temperature measurement equipment was improved in order to develop temperature telemetering system for cultivating fruit facilities.The traditional temperature measuring equipments used in monitoring temperature changes in greenhouse include mercury column,merbromine column,kerosene column glass rod thermometer and mechanical inductive thermometer.Compared with the traditional method of temperature measurement the new system reduces the labor requirement and promotes precision monitoring and control of the temperature.In addition,the temperature in the greenhouse was very accurate especially at night or in rainy and snowy weather.This new temperature telemetering system will promote the development of the fruit protection cultivation.展开更多
文摘This paper established the mathematical model of bridge wire temperature rise under direct current condition and gave the solution. It computed bridge wire temperature by using the thermal-electric coupling method provided by ANSYS-Workbench finite element analysis software. In the end, the temperature bridge wire applied to different electric current was measured by the infrared thermal imaging temperature measurement method. The result shows that the ANSYS simulation results are in agreement with the theoretical calculation and the experimental results. It is feasible to compute bridge wire temperature of initiator by using ANSYS-Workbench software, and it is an important method to analyze complex structure of pyrotechnics.
文摘A hot-wire gas metal arc welding (GMAIV) method using a TIG arc to preheat the wire was proposed and a corresponding experimental system was developed. The images of molten metal droplets in GMA W with thick-wire diameter of 3.2 mm were captured by a high-speed camera, and the influence of the wire temperature on metal transfer was analyzed by measurements of droplet radius and transfer frequency. Two metal transfer modes were mentioned in this paper: the short- circuit transfer and the globular transfer mode. The results demonstrate that the wire temperature significantly impacts the metal transfer mode, droplet size and transfer rate at a certain welding current range. And with the increasing wire temperature, the change of metal transfer mode was observed. By increasing the temperature of the welding wire, the droplet size decreases and the droplet transfer frequency increases accordingly. In addition, it is important that the drop spray mode, which hardly occurs in GMAW with steel wire, was obtained by means of increasing the wire temperature.
基金This work was supported by the National Natural Science Foundation of China (Grant No. 51005125 ) and National Basic Research Program of China (Grant No. 2011CB013404).
文摘With preheating wire by resistance heat, laser hot wire welding improves process stability and wire deposition efficiency, which gives broad potential applications in sugracing and narrow gap welding. It is a critical issue to control the temperature of preheated wire in this process. The temperature which is so high that the wire fuses outside molten pool or so low that the wire cannot melt timely in the molten pool, results in poor wire transfer stability and bad weld formation. This paper is purposed to calculate the wire temperature for the prediction of wire transfer behavior under various welding parameters. A heat conduction model is set up. Heat sources of the wire include resistance heat and reflected laser, and the heat source of molten pool is laser. The calculated temperature of wire part outside the molten pool is verified by infrared ratio temperature measurement. The calculated temperature of wire part in the molten pool is verified by measurement of the molten pool size. Analyzing the wire temperature and welding process observed by the high speed video imaging, the temperature criteria of wire transfer behaviors are obtained. Thus, numerical simulation of the wire temperature can be used to predict wire transfer behaviors in laser hot wire welding.
基金the International S&T Cooperation Project of China(Project No.2012DFR30700)Special Fund for Agro-scientific Research in the Public Interest of China(Project No.200903019)+1 种基金The Ministry of Agriculture 948 Project of China(Project No.2011-Z40)Shandong agricultural improved variety project[No.(2010)6]and Taian scientific and technological development planning item(20075014).
文摘Circuit of the temperature measurement equipment was improved in order to develop temperature telemetering system for cultivating fruit facilities.The traditional temperature measuring equipments used in monitoring temperature changes in greenhouse include mercury column,merbromine column,kerosene column glass rod thermometer and mechanical inductive thermometer.Compared with the traditional method of temperature measurement the new system reduces the labor requirement and promotes precision monitoring and control of the temperature.In addition,the temperature in the greenhouse was very accurate especially at night or in rainy and snowy weather.This new temperature telemetering system will promote the development of the fruit protection cultivation.