Mechanical behavior of entangled metallic wire materials-polyurethane interpenetrating composites

Composite materials exhibit the impressive mechanical properties of high damping and stiffness,which cannot be attained by employing conventional single materials.Along these lines,a novel material architecture is presented in this work in order to fabricate composites with enhanced mechanical characteristics.More specifically,entangled metallic wire materials were used as the active matrix,whereas polyurethane was employed as the reinforcement elements.As a result,an entangled metallic wire material-polyurethane composite with high damping and stiffness was prepared by enforcing the vacuum infiltration method.On top of that,the mechanical properties(loss factor,energy consumption,and average stiffness)of the proposed composite materials were characterized by performing dynamic tests,and its fatigue characteristics were verified by the micro-interface bonding,as well as the macro-damage factor.The impact of the density,preloading spacing,loading amplitude,and exciting frequency on the mechanical properties of the composites were also thoroughly analyzed.The extracted results indicate that the mechanical properties of the composites were significantly enhanced than those of the pure materials due to the introduction of interface friction.Moreover,the average stiffness of the composites was about 10 times the respective value of the entangled metallic wire material.Interestingly,a rise in the loading period leads to some failure between the composite interfaces,which reduces the stiffness property but enhances the damping dissipation properties.Finally,a comprehensive dynamic mechanical model of the composites was established,while it was experimentally verified.The proposed composites possess higher damping features,i.e.,stiffness characteristics,and maintain better fatigue characteristics,which can broaden the application range of the composites.In addition,we provide a theoretical and experimental framework for the research and applications in the field of metal matrix composites.

Synthesis of Composite Materials Based on Borides of Metals and Aluminum Oxide under the Combustion Conditions

The article presents experimental results on obtaining composites based on the systems TiB2-Al2O3,CrB2-Al2O3 and ZrB2-Al2O3 by a method combining SHS(self-propagating high-temperature synthesis)and MA(mechanical activation).Using the thermodynamic calculation program“THERMO”,the adiabatic temperature and the composition of the equilibrium combustion products are calculated.It is shown that the products of exothermic interaction are refractory compounds of metal borides and alumina,which in the ceramic composite form a dispersed phase and a ceramic binder.The effect of duration of the activated mixing on the morphology of the reaction mixture and formation of the microstructure of the ceramic composite was studied.The realization of solid-state SHS is due to the formation of the initial powder mixture of ultradisperse reagent sizes during mechanochemical activation.The SHS products were examined by X-ray diffraction analysis and a scanning electron microscope.High-temperature phases of borides of chromium,titanium,zirconium,aluminum oxide and their spinel are found in SHS products.The purpose of this work is to investigate the influence of regimes for preparing reaction mixtures on formation of the microstructure of a ceramic SHS composite based on titanium,chromium and zirconium borides.

Development of a Composite Material Based on Wood Waste Stabilized with Recycled Expanded Polystyrene

Environmental pollution is a whole world concern. One of the causes of that pollution is the proliferation of plastic waste. Among these wastes there is expanded polystyrene (EPS), mainly from packaging. This study aims to valorize EPS waste by developing a composite material from EPS waste and wood waste. For this purpose, a resin made of EPS has been elaborated by dissolving EPS in acetone. That resin was used as a binder in volume proportions of 15%, 20%, 25% and 30% to stabilize the samples. Some of them were thermoformed. The method of elaboration was based on a device consisting of an extruder for mixing the constituents, and a manual press for shaping and compacting the samples. Analyses show that the drying time depends on the composition of the mixture. Increasing the resin content leads to reduce water absorption and porosity of the samples;it also contributes to homogenize the internal structure of the samples. However, for the same resin contents, the thermoformed samples are less porous;they have more homogeneous internal structure;and absorb less water than non-thermoformed samples.

Role of Composite Phase Change Material on the Thermal Performance of a Latent Heat Storage System: Experimental Investigation

Paraffin wax is a perfect phase change material(PCM)that can be used in latent heat storage units(LHSUs).The utilization of such LHSU is restricted by the poor conductivity of PCM.In the present work,a metal foam made of aluminium with PCM was used to produce a composite PCM as a thermal conductivity technique in PCM⁃LHSU and water was used as heat transfer fluid(HTF).An experimental investigation was carried out to evaluate the heat transfer characteristics of LHSU using pure PCM and composite PCM.The study included time⁃dependent visualization of the PCM during the melting and solidification processes.Besides,a thermocouple network was placed inside the heat storage to record the temperature profile during each process.Results showed that better performance could be obtained using composite PCM⁃LHSU for both melting and solidification processes.The melting time of composite PCM⁃LHSU was about 83%faster than that of a simple PCM⁃LHSU,and the percentage decreasing in the solidification time was about 85%due to the provision of metal foam.

Pt-Al₂OM₃Composite Material Designed for Cyclic Production of Optical Glasses under High Temperature Conditions

The article considers one of the possible approaches to the solution of an urgent issue of metal consumption reduction, increase of operating life and maximum operating temperature as well as reduction of irrecoverable losses of platinum products and alloys when operating under high temperature conditions, particularly for glassblowing and single crystal growing crucibles. A two-layered composite material based on platinum-group metals and corundum plasma ceramics is thoroughly investigated. A successful experience of crucibles exploitation, designed for production of high temperature optical glasses from the composite and results of the research on composite material specimens are described.

Metal and Composite Intermodal Containers in Comparative Cold Tests with Wood Chips

Intermodal containers have many advantages in the bulk supply chain, but idle times may cause freezing problems for containers in terminals and long-lasting deliveries, especially during the winter time in Nordic conditions. The aim of the cold tests was to study metal and composite containers’ ability to tolerate wood chips freezing into the inner surface of the container. Two of the containers were normal metal containers and one was a composite container. The loaded containers were put inside the laboratory hall, the temperature of which was -30°C, and kept there for variable times: less than 24 hours. The inner surface of one of metal containers was treated with a special coolant, EC1. After the test, the chips were unloaded, and the container walls were checked to determine whether there was any material left on them. The test results indicated the advantages of composite containers having a thermally insulated structure without freezing problems. At the same time, chips were freezing badly onto the floor of both metal containers. A frozen chip layer with a thickness of approximately 50 cm - 60 cm was stuck to the floors. As such, EC1 did not seem to prevent the freezing of the chips onto the inner surfaces. The results proved that intermodal logistics of truck and train transportation would be more suitable for composite containers than for metal containers in the winter time in Nordic conditions.

Effect of Nb on the corrosion behavior of continuous bulk metallic glass-coated steel wire composites

（Zr41.2Ti13.sCu12.sNi10Be22.5）100-~Nb~ （at%, x=0 and 8） bulk metallic glasses （BMGs） were coated on the surface of Q195 steel wires by a continuous coating process. The potentiodynamic polarization tests of these BMGs were conducted in 3.5wt% NaC1 aqueous solution. It is found that the addition of 8at% Nb into Zr41.2Ti13.sCu12.sNi10Be22.5 alloy results in the improvement of corrosion resistance with the pitting potential of -52 mV, the open circuit potential of-446 mV, and the corrosion current density of 9.86x 10-6 mA/cm2. This may be attributed to that Nb is beneficial to passivate and stabilize Zr and Ti.

Recent advances in the electrochemistry of layered post-transition metal chalcogenide nanomaterials for hydrogen evolution reaction

Layered two-dimensional(2 D)materials have received tremendous attention due to their unique physical and chemical properties when downsized to single or few layers.Several types of layered materials,especially transition metal dichalcogenides(TMDs)have been demonstrated to be good electrode materials due to their interesting physical and chemical properties.Apart from TMDs,post-transition metal chalcogenides(PTMCs)recently have emerged as a family of important semiconducting materials for electrochemical studies.PTMCs are layered materials which are composed of post-transition metals raging from main group IIIA to group VA(Ga,In,Ge,Sn,Sb and Bi)and group VI chalcogen atoms(S,selenium(Se)and tellurium(Te)).Although a large number of literatures have reviewed the electrochemical and electrocatalytic applications of TMDs,less attention has been focused on PTMCs.In this review,we focus our attention on PTMCs with the aim to provide a summary to describe their fundamental electrochemical properties and electrocatalytic activity towards hydrogen evolution reaction(HER).The characteristic chemical compositions and crystal structures of PTMCs are firstly discussed,which are different from TMDs.Then,inherent electrochemistry of PTMCs is discussed to unveil the well-defined redox behaviors of PTMCs,which could potentially affect their efficiency when applied as electrode materials.Following,we focus our attention on electrocatalytic activity of PTMCs towards HER including novel synthetic strategies developed for the optimization of their HER activity.This review ends with the perspectives for the future research direction in the field of PTMC based electrocatalysts.

Coating thickness control in continuously fabricating metallic glass-coated composite wires

A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.

Statistical Analyses of the Strengths of Particulate Reinforced Metal Matrix Composites(PRMMCs)Subjected to Multiple Tensile and Shear Stresses

For design and application of particulate reinforced metal matrix composites(PRMMCs),it is essential to predict the material strengths and understand how do they relate to constituents and microstructural features.To this end,a computational approach consists of the direct methods,homogenization,and statistical analyses is introduced in our previous studies.Since failure of PRMMC materials are often caused by time-varied combinations of tensile and shear stresses,the established approach is extended in the present work to take into account of these situations.In this paper,ultimate strengths and endurance limits of an exemplary PRMMC material,WC-Co,are predicted under three independently varied tensile and shear stresses.In order to cover the entire load space with least amount of weight factors,a new method for generating optimally distributed weight factors in an n dimensional space is formulated.Employing weight factors determined by this algorithm,direct method calculations were performed on many statistically equivalent representative volume elements(SERVE)samples.Through analyzing statistical characteristics associated with results the study suggests a simplified approach to estimate the material strength under superposed stresses without solving the difficult high dimensional shakedown problem.

Preparation and characterizations of heat storage material combining porous metal with molten salt

A new type of heat storage materials combining high temperature molten salts phases change latent heat thermal storage materials, PCM with porous metals sensible heat thermal storage materials was developed. The process was expressed as following: firstly, it is necessary to heat up the molten salts phases change materials to molten; and then the porous metals are put into the molten bath; after being held for 13 h, the composite heat thermal storage materials lumps are taken out of the molten bath and cooled to atmospheric temperature; the last step is to electrodeposit a layer metal coat on the surface of the material lumps. The new type of heat storage material integrates the advantages of both solid sensible heat thermal storage materials and high temperature phases change latent heat thermal storage materials. The metal base heat storage materials enjoy some favorable characteristics such as higher heat charge discharge rate, higher heat storage density and better mechanical strength.

Magnetic properties of NdFeB-coated rubberwood composites

Magnetic properties of composites prepared by coating lacquer containing neodymium iron boron （Nd-Fe-B） powders on rubberwood were characterized by vibrating sample magnetometry （VSM）, magnetic moment measurements, and attraction tests with an iron-core solenoid. The Nd-Fe-B powders were recycled from electronic wastes by the ball-milling technique. Varying the milling time from 20 to 300 min, the magnetic squareness and the coercive field of the Nd-Fe-B powders were at the minimum when the powders were milled for 130 rain. It followed that the coercive field of the magnetic wood composites was increased with the milling time increasing from 130 to 300 min. For the magnetic wood composites using Nd-Fe-B obtained from the same milling time, the magnetic squareness and the coercive field were rather insensitive to the variation of Nd-Fe-B concentration in coating lacquer from 0.43 to 1.00 g/cm3. By contrast, the magnetization and magnetic moment were increased with the Nd-Fe-B concentration increasing. Furthermore, the electrical current in the solenoid required for the attraction of the magnetic wood composites was exponentially reduced with the increase in the amount of Nd-Fe-B used in the coating.

Compressive failure of spruce wood rings reinforced with glass epoxy composite

We experimentally tested under radial compressive loads and statistically analyzed rings constructed from spruce wood and reinforced with glass fiber.We used the Weibull distribution in statistical analysis,and tested five types of rings including unreinforced and composite reinforced（CR） as wound around the ring,oriented as two layers at angles of 45°,60°,75° and 90° to the column axis.We calculated 95 % reliability of load carrying capacity of the rings by Weibull distribution.The highest load carrying capacity was obtained with CR rings at 60° to the axial axis of the ring.Load carrying capacities of rings at CR90,CR75,CR60 and CR45 were 137,192,215 and 126 %greater,respectively,than unreinforced rings.For unreinforced rings,failures resulted from catastrophic breaking of wood materials.None of the reinforced rings failed catastrophically because the outer surface of the rings was reinforced with glass–epoxy composite fiber.Cracks began at the core of the materials under the composite layer for all specimens and resulted in failure of the rings.

Tensile and compressive behavior of Ti-based bulk metallic glass composites

This article focuses on the tensile and compressive characteristics of a Ti-based bulk metallic glass composite （BMGC）. It is found that the yield stress, maximum strength, and fracture strain are 1380 MPa, 1516 MPa, and 4.3% for uniaxial tension, but 1580 MPa, 4010 MPa, and 29% for uniaxial compression, respectively. The composite displays a linear ＂work hardening＂ capacity under compression; however, the ＂work softening＂ behavior is observed in the true engineering stress-strain curve upon tensile loading. The fracture surfaces of specimens also exhibit dissimilar properties under the different loadings.

Dendritic and spherical crystal reinforced metallic glass matrix composites

Zr-based bulk metallic glass matrix composites （BMGMCs） with a composition of Zr60.0Ti14.7Nb5.3Cu5.6Ni4.4- Be10.0 （at%） were fabricated by an innovative process, i.e., semisolid processing plus Bridgman solidification. Different morphologies, distributions, and volume fractions of the crystalline phases can be achieved by tailoring the withdrawal velocity. The largest fi-acture strain of Zr60.0Ti14.7Nb5.3Cu5.6Ni4.4Be10.0 （at%） composites with the withdrawal velocity of 1.0 mm/s was found to be 16.7%. The mechanism of plasticity improvement is mainly attributed to the interpenetrated structure of the crystalline phase, which greatly confines the rapid propagation of shear bands.

Metal-Ceramic Smart Composite in Ti(C,N)-Ni-Mo-W System

Goal: Low wolfram-containing cutting composite was obtained by fusion of titanium carbonitride and high melting temperature binding metallic phase. Method: The composite was obtained via compaction and further sintering in vacuum furnace at 1600°C under 10-3 Pa pressure. Phase analysis was performed on X-ray apparatus “DRON-3”;microstructure was determined by electron microscope NANOLAB-7, microhardness by MUCKE-mark microhardness meter;relative resistance of cutters was evaluated at similar modes of cutting according to distances they passed;experiments were carried out on turning lathe. Results: Physical-mechanical characteristics of the obtained composite are: σbend, = 1000 - 1150 MPa, σbend1000°C = 600 MPa, HV = 14 GPa;HV1000°C = 6.5 GPa. High speeds of cutting and high temperatures resistance of cutters made by the obtained composites exceeds 1.5 - 2-folds that of cutters made of the known BK8 and KNT20 hard alloys. Conclusion: Its application is recommended in hot steel treatment by cutting, for removal of the so-called burrs, as well as in steel treatment by cutting during pure and semi-pure operations. It can also be used in jet engines, chemical industry apparatuses, electric-vacuum devices, in industry of responsible details of rockets, nuclear reactors, flying apparatuses.

High-temperature tribological performance of functionally graded Stellite 6/WC metal matrix composite coatings manufactured by laser-directed energy deposition

Wear-driven tool failure is one of the main hurdles in the industry.This issue can be addressed through surface coating with ceramic-reinforced metal matrix composites.However,the maximum ceramic content is limited by cracking.In this work,the tribological behaviour of the functionally graded WC-ceramic-particlereinforced Stellite 6 coatings is studied.To that end,the wear resistance at room temperature and 400°C is investigated.Moreover,the tribological analysis is supported by crack sensitivity and hardness evaluation,which is of utmost importance in the processing of composite materials with ceramic-particle-reinforcement.Results indicate that functionally graded materials can be employed to increase the maximum admissible WC content,hence improving the tribological behaviour,most notably at high temperatures.Additionally,a shift from abrasive to oxidative wear is observed in high-temperature wear testing.

Recent development and challenges in enhancing fire performance on wood and wood-based composites:A 10-year review from 2012 to 2021

Due to their durability,versatility,and aesthetic value,wood and wood-based composites are widely used as building materials.The fact that these materials are flammable,however,raises a major worry since they might cause fire hazards and significant loss of life and property.The article investigates the variables that affect fire performance as well as the various fire-retardant treatments and their mechanisms.The current developments and challenges in improving the fire performance of wood and wood-based composites treated with fire-retardant materials are summarized in this paper.Nanoparticles,organic chemicals,and densification are some recent developments in fire-retardant treatments that are also emphasized.Key points from the review are summarized,along with potential areas for further research and development.

Preparation of multi-walled carbon nanotube-reinforced TiNi matrix composites from elemental powders by spark plasma sintering

Carbon nanotube (CNT)-reinforced TiNi matrix composites were synthesized by spark plasma sintering (SPS) employing elemental powders.The phase structure,morphology and transformation behaviors were studied.It was found that thermoelastic martensitic transformation be-haviors could be observed from the samples sintered above 800 ℃ even with a short sintering time (5min),and the transformation tempera-tures gradually increased with increasing sintering temperature because of more Ti-rich TiNi phase formation.Although decreasing the sin-tering temperature and time to 700 ℃ and 5min could not protect defective MWCNTs from reacting with Ti,still-perfect MWCNTs re-mained in the specimens sintered at 900 ℃.This method is expected to supply a basis for preparing CNT-reinforced TiNi composites.

Influence of Microstructure Refinement on Strain Strengthening Effect of Cu-Ag Alloy in situ Filamentary Composites

The Cu-10Ag and Cu-10Ag-RE （RE=Ce, Y） alloys in situ filamentary composites were prepared. The relationships of the ultimate tensile strengths （UTS） and microstructure changes of the composites were studied. With increasing of the true strain η, the sizes of the Ag filaments in the composites reduce according to a negative exponential function of η:d=d0·exp（-0.228η）, and the UTS of the composites increase also according to a exponential function of η, σ Cu/Ag=σ 0（Cu）+[k Cu/Agd0 -1/2]exp（η/3）, here d0 is a coefficient related to the original size of Ag phase. The strain strengthening follows a two-stage strengthening effect. The strengthening mechanisms are related to changes of microstructure in the deformation process. At the low true strain stage, the strengthening is mainly caused by the working hardening controlled by dislocation increasing; at the high true strain stage, the strengthening is mainly caused by the super-fine Ag filaments and the large coherent interfaces between the Ag filaments and Cu matrix. The trace RE additions and the rapid solidification obviously refine scales of the Ag filament of the composites, and therefore obviously increased the strain strengthening rate. The microstructure refinement of the composites, especially the refinement of Ag filament, is the main reason of the high strain strengthening effect in Cu-Ag alloy in situ filamentary composites.