Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s^-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy（SEM） is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tis- sue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

Revealing effect of aluminum alloying on work hardening and impact behaviors of low-density Fe-18Mn-1.3C-2Cr-(4,11)Al casting steel

The present study designed two kinds of Fe-18Mn-1.3C-2Cr-(4,11)Al(wt.%)low-density steels.Tensile and impact tests were carried out to evaluate the work hardening and impact toughness properties via aluminum(Al)alloying control.Meanwhile,microstructure evolution and fracture morphology were investigated by X-ray diffraction(XRD),a scanning electron microscope(SEM)equipped with electron backscatter diffraction(EBSD),a transmission electron microscope(TEM),and a stereo-optical microscope(OM).It is found that the Al addition obviously promotes the dislocation planar slipping,resulting in cleavage and brittle impact fracture in 11wt.%Al steel.Besides,the microband-induced plasticity(MBIP)mechanism is found in 4wt.%Al containing steel,introducing considerable work hardening capacity and impact toughness of 156.8±17.4 J.The present study provides a direct illustration of the relationship between work hardening and impact toughness behaviors of these two low-density steels for potential application as impact-resistant components.

Influence of impact energy on work hardening ability of austenitic manganese steel and its mechanism

To further understand the hardening mechanism of austenitic manganese steel under actual working conditions, the work hardening ability was studied and the microstructures of austenitic manganese steel were observed under different impact energies. The work hardening mechanism was also analyzed. The results show that the best strain hardening effect could be received only when the impact energy reaches or exceeds the critical impact energy. The microstructural observations reveal that dislocations, stacking faults and twins increase with raising impact energy of the tested specimens. The hardening mechanism changes at different hardening degrees. It is mainly dislocation and slip hardening below the critical impact energy, but it changes to the twinning hardening mechanism when the impact energy is above the critical impact energy.

Effect of B_(4)C on strength coefficient,cold deformation and work hardening exponent characteristics of Mg composites

The emphasis of this exploration was to examine the workability and work hardening performance of Mg(Magnesium)specimen and Mg-B_(4)C composites created via the powder metallurgy technique.The pure Mg and Mg-B_(4)C composites are made with distinct weight percentages(Mg-5%B_(4)C,Mg-10%B_(4)C,and Mg-15%B_(4)C)at the unit aspect ratio.The powders and composites characterization are executed by SEM(Scanning Electron Microscope),EDS(Energy Dispersive Spectrum)with an elemental map,and XRD(X-ray Diffraction)examination.It displays that,the B_(4)C particles were dispersed consistently with the Mg matrix.The workability and work hardening examination was conducted in triaxial stress conditions using the cold deformation process.The consequence of workability stress exponent factor(β_(σ)),distinct stress proportion factors(σ_(m)/σ_(eff)and σ_(θ)/σ_(eff)),instantaneous work hardening exponent(n_(1)),work hardening exponent(n),coefficient of strength(k)and instantaneous coefficient of strength(k_(1))are recognized.The outcome displays that Mg-15%B_(4)C specimen has greater workability and work hardening parameter,initial relative density,and triaxial stresses compared with the Mg specimen and Mg-(5–10%)B_(4)C composites.

Deformation mechanisms and differential work hardening behavior of AZ31 magnesium alloy during biaxial deformation

Magnesium alloys are frequently subjected to biaxial stress during manufacturing process,however,the work hardening behavior under such circumstance are not well understood.In this study,the deformation mechanisms and differential work hardening behavior of rolled AZ31 magnesium alloy sheets under biaxial loading are investigated.The change of plastic work contours with increasing plastic strain indicates the differential work hardening behavior of AZ31 magnesium alloy under biaxial stress state,resulting in higher macroscopic work hardening rates of biaxial loading than uniaxial loading,with the elastic-plastic transition part of work hardening extended and stage Ⅲ hardly emerged.Electron backscatter diffraction and Schmid factor analysis confirm the low activation of non-basalslip during biaxial loading tests.While the thickness strain is primarily accommodated by pyramidal<c+a>slip at the initial stage of biaxial deformation,{10–11}contraction twinning is activated at larger plastic strain.The low activation of non-basalslip also retards the dynamic recovery and cross-slip of basal and prismaticslips,leading to the differential work hardening behavior of AZ31 magnesium alloy under biaxial stress state.

DEFORMATION AND WORK HARDENING OF HADFIELD MANGANESE STEEL

The work hardening of Hadfield manganese steel arises mainly form two causes;1)a large amount of twinning makes perfect dislocations or Shockley dislocations to be blocked at the coherent twin boundaries.2)the deformation leads to strong unsymmetrical distortion due to the occurrence of a large number gf Mn-C pairs or Mn-vacancy carbon-carbon cluster.It has been demonstrated by TEM observation and internal friction tests.As deformation pro- ceeds,the slip constantly accomodates twinning shear giving rise to stress relaxation.Thus, the Hadfield steel exhibits both rapid work hardening and good ductility.

Effect of Ti_(p) Content on the Work Hardening and Softening Behavior of Mg-Zn-Ca Alloy

The Ti_(p)/ZX60 composites with different Ti_(p) contents were prepared by semi-solid stirring casting.After extrusion,the microstructure,work hardening and softening behavior of the Ti_(p)/ZX60 composites were analyzed compared with the ZX60(Mg-6Zn-0.2Ca)alloy.The results showed that the addition of Ti_(p) could not only promote the nucleation of dynamic recrystallized(DRXed)grains,but also be propitious to the refinement of DRXed grains.With increasing Ti_(p) content,the size of DRXed grains decreased accompanied with increasing volume fraction of DRXed grains.As the Ti_(p) content increased to 15 vol.%,the average size and volume fraction of DRXed grains reached to~0.32μm and 93.2%,respectively.Besides,both the strength and elongation were improved by the addition of Ti_(p).With increasing content of Ti_(p),a substantial increase in the strength was achieved with little change in the elongation.However,the elongation decreased sharply when the Ti_(p) content further increased to 15 vol.%.The addition of Ti_(p) led to an increase in the work hardening rate,which gradually increased with increasing Ti_(p) content.However,the softening rate did not demonstrate the same tendency with increasing Ti_(p) content.Unlike the conventional ceramic particles,the Ti_(p) can be deformed in coordination with the matrix alloy,which imparted a higher softening rate to the matrix alloy.Even though the softening rate improved as the Ti_(p) content increased from 5 to 10 vol.%,it dropped deeply as the Ti_(p) content increased to 15 vol.%owing to the fracture of Ti_(p) during extrusion.

Effect of Grain Boundary Engineering on the Work Hardening Behavior of AL6XN Super‑Austenitic Stainless Steel

To examine the influence of grain boundary engineering(GBE)on the work hardening behavior,the tensile tests were carried out on the non-GBE and GBE AL6XN super-austenitic stainless steel(ASS)samples with a comparable grain size at two strain rates of 10^(-2)s^(-1)and 10^(-4)s^(-1).The evolution of deformation microstructures was revealed by transmission electron microscopy(TEM)and quasi-in situ electron backscatter diffraction(EBSD)observations.The results show that the influence of GBE on the mechanical properties of AL6XN super-ASS is mainly manifested in the change of work hardening behavior.At the early stage of plastic deformation,GBE samples show a slightly lowered work hardening rate,since the special grain boundaries(SBs)of a high fraction induce a higher dislocation free path and a weaker back stress;however,with increasing plastic deformation amount,the work hardening rate of GBE samples gradually surpasses that of non-GBE samples due to the better capacity of maintainable work hardening that is profited from the inhibited dislocation annihilation by SBs.In a word,the enhanced capacity of sustained work hardening effectively postpones the appearance of necking point and thus efficaciously ameliorates the ductility of GBE samples under the premise of little changes in yield strength and ultimate tensile strength.

Flow characteristics and hot workability of a typical low-alloy high-strength steel during multi-pass deformation

Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.

Work Hardening Behavior and Stability of Retained Austenite for Quenched and Partitioned Steels

Both microstrueture and mechanical properties of low alloy steels treated by quenching and partitioning （Q＆P） process were examined. The mixed microstructure of martensite and large-fractioned retained austenite （about 27.3%） was characterized and analyzed, excellent combinations of total elongation of 19% and tensile strength of 1 835 MPa were obtained, and three-stage work hardening behavior was demonstrated during tensile test. The en hanced mechanical properties and work hardening behavior were explained based on the transformation induced plas ticity effect of large fractioned austenite.

Effect of work hardening discrepancy on strengthening of laminated Cu/CuZn alloys

To clarify the work hardening discrepancy effect on the strengthening of laminated metals,we designed two laminated Cu/Cu4Zn and Cu/Cu32Zn samples with different layer thicknesses.Cu/Cu4Zn has larger work hardening discrepancy between two constituent layers relative to Cu/Cu32Zn,but the yield strengths of two Cu Zn constituents are comparable.Uniaxial tensile results suggest Cu/Cu4Zn with larger work hardening discrepancy exhibits a significant strengthening at early deformation stage while Cu/Cu32Zn possesses a better ductility.The underlying mechanisms for the strengthening effect are attributed to more geometrically necessary dislocations accumulated at interfaces and severer strain localization due to the larger work hardening discrepancy.

Investigation of Work Hardening Behavior of Inconel X-750 Alloy

The constant strain rate uniaxial compression tests were conducted in this paper for studying the work hardening behavior and revealing the underlying microstructure evolution involved in the plastic response of the nickel-based Inconel X-750 alloy. The work hardening rate versus true strain plots of Inconel X-750 alloy resembled that of low-stacking-fault energy （SFE） alloys with distinct four stages. The dislocations were found in the planar arrangements at a strain of 0.1 located at the onset of stage II, and the dislocation density was increased and the planar arrangement configuration was partially destroyed at a strain of 0.36 located in stage III. It was unexpected that deformation twins were observed at a strain of 0.69 located in stage IV although the alloy has been classified into materials with a higher SFE value. The result is different with a similar study, in which the deformation twins were absent in Ni-Cr-based alloy Inconel 625 even when the strain was as high as 0.65. It was deemed that the low level of solution strengthening favored the deformation of matrix and the activation of slip system for twining in Inconel X-750 alloy. Unlike the low-SFE alloys that the twins were always formed at the end of stage Ⅰ, the higher SFE delayed the twin formation to stage IV for Inconel X-750 alloy. The well- developed planar dislocation configuration gave rise to the stage Ⅱ with a slightly decreasing rate, the collapse of planar dislocation arrangements caused the occurrence of stage Ⅲ with an accelerated decreasing rate, and the twin formation led to the stage IV with a nearly constant work hardening rate.

Quantitative analysis of work hardening and dynamic softening behaviors of Cu-6 wt pct Ag binary alloy based on true stress vs strain curves

The work hardening and dynamic softening behaviors of Cu-6 wt pct Ag binary alloy were studied by hot compression tests under temperature range of 700-850℃ at strain rates of 0.01-10s-1.The critical conditions for the onset of dynamic recrystallization （DRX） were determined based on the conventional strain hardening rate curves （dσ/dε versus σ）.The progress of DRX was analyzed by constructing a model of volume fraction of DRX based on flow curves.The strain rate sensitivity （SRS） and activation volume V were calculated.The results show that the DRX almost can happen under all deformation conditions even at high Z deformations where dynamic recovery （DRV） is the main softening mechanism.The DRX fraction curves can well predict the DRX behavior.The strain has significant effects on SRS at the strain rates of 0.01s-1 and 10s-1 which are mainly due to off-equilibrium saturation of dislocation storage and annihilation while the effects of the temperature on the SRS are based on the uniformity of microstructure distribution.The formation of ＂forest＂ of dislocation is contributed to the low activation volume V＊（about 168b3） which is independent of Z values at the initial deformation.The cross-slip due to dislocation piled up beyond the grain boundaries or obstacles is related to the low activation volume under the high Z deformation conditions at high strain （ε=0.6） while the fine DRX grains coarsed is the main reason for the high activation volume at low Z under the same strain conditions.

Martensitic twinning transformation mechanism in a metastable IVB element-based body-centered cubic high-entropy alloy with high strength and high work hardening rate

Realizing high work hardening and thus elevated strength–ductility synergy are prerequisites for the practical usage of body-centered-cubic high entropy alloys(BCC-HEAs).In this study,we report a novel dynamic strengthening mechanism,martensitic twinning transformation mechanism in a metastable refractory element-based BCC-HEA(TiZrHf)Ta(at.%)that can profoundly enhance the work hardening capability,leading to a large uniform ductility and high strength simultaneously.Different from conventional transformation induced plasticity(TRIP)and twinning induced plasticity(TWIP)strengthening mechanisms,the martensitic twinning transformation strengthening mechanism combines the best characteristics of both TRIP and TWIP strengthening mechanisms,which greatly alleviates the strengthductility trade-off that ubiquitously observed in BCC structural alloys.Microstructure characterization,carried out using X-ray diffraction(XRD)and electron back-scatter diffraction(EBSD)shows that,upon straining,α”(orthorhombic)martensite transformation,self-accommodation(SA)α”twinning and mechanicalα”twinning were activated sequentially.Transmission electron microscopy(TEM)analyses reveal that continuous twinning activation is inherited from nucleating mechanical{351}type I twins within SA“{351}”<■11>typeⅡtwinnedα”variants on{351}twinning plane by twinning transformation through simple shear,thereby accommodating the excessive plastic strain through the twinning shear while concurrently refining the grain structure.Consequently,consistent high work hardening rates of 2–12.5 GPa were achieved during the entire plastic deformation,leading to a high tensile strength of 1.3 GPa and uniform elongation of 24%.Alloy development guidelines for activating such martensitic twinning transformation strengthening mechanism were proposed,which could be important in developing new BCC-HEAs with optimal mechanical performance.

Enhancing work hardening and ductility in additively manufacturedβTi:roles played by grain orientation,morphology and substructure

A metastableβTi alloy was additively manufactured by laser powder bed fusion(LPBF).Tensile testing along the build direction of the as-LPBF material(LPBF-0°)revealed signifcant work softening immediately following yielding with no uniform deformation.By contrast,substantial work hardening and uniform elongation well over 10%were achieved perpendicular to the build direction(LPBF-90°).Similar effects were obtained in the build direction after super transus heat treatment(LPBF-0°+HT)although the strength was slightly lowered.In addition,the yield drop phenomenon observed in both orientations of the as-LPBF materials disappeared after HT.The enhanced work hardening ability,and thus ductility,can be attributed to increased interactions of slip bands/slip bands owing to additional{112}<111>slip systems becoming operative in LPBF-0°+HT and LPBF-90°while LPBF-0°was dominated by{110}<111>only.The other variations after HT may be related to the coarsening of grain structure and removal of specifc substructures in the as-LPBF microstructure.

Achieving work hardening by forming boundaries on the nanoscale in a Ti-based metallic glass matrix composite

Achieving work hardening in metallic glass matrix composites(MGMCs) is the key to the extensive use of these attractive materials in structural and functional applications.In this study,we investigated the formation of nanoscale boundaries resulted from the interaction between matrix and dendrites,which favors the work-hardening deformation in an in-situ Ti41Zr32Ni6 Ta7 Be14 MGMC with β-Ti dendrites in a glassy matrix at room temperature.The microstructures of samples after tension were observed by highresolution transmission electron microscopy(HRTEM) and X-ray diffraction(XRD).The work-hardening mechanism of the present composites involves:(1) appearance of dense dislocation walls(DDWs),(2)proliferation of shear bands,(3) fo rmation of boundaries on the nanoscale,and(4) interactions between hard and soft phases.A theoretical model combined with experimental data reveals the deformation mechanisms in the present work,proving that the in-situ dendrites with outstanding hardening ability in the glass matrix can provide the homogeneous deformation under tensile loading at room temperature.

Elucidating the evolution of long-period stacking ordered phase and its effect on deformation behavior in the as-cast Mg-6Gd-1Zn-0.6Zr alloy

Herein,the evolution of long-period stacking ordered(LPSO)phases in the as-cast Mg-6Gd-1Zn-0.6Zr(wt.%)alloy are investigated via transmission electron microscopy(TEM)and atom probe tomography(APT).The TEM results reveal that two types of LPSO phase(a bulky interdendritic phase and a plate-like matrix LPSO phase)are formed in the as-cast sample.Most of the LPSO phases are confirmed to be of the 14H type,with a smaller proportion being of the 18R LPSO.Further,the APT results reveal that the composition of the interdendritic LPSO phase is closer to that of the ideal 14H phase compared to the matrix LPSO phase,and both the interdendritic and matrix LPSO phases exhibit a Gd/Zn ratio of 2.5,thereby indicating a deficient Zn content compared to the ideal 14H phase(i.e.,1.3).In addition,the influence of the LPSO phases on the deformation behavior is investigated at different compressive plastic strains using electron backscatter diffraction(EBSD)analysis to reveal twinning and slip behavior during deformation.The results indicate that the LPSO phase induces additional work hardening in the late stage of deformation via the suppression of{1011}compressive twinning and the activation of non-basal slip systems.

Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity （TRIP） steel （0.2C-2.0Si-I.SMn） were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a tradi- tional TRIP steel containing as-cold-rolled ferfite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRiP-aided steel with martensite as the original mi- crostlucture, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, re- sulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening be- havior is also discussed for both types of steel.

HOT DEFORMATION AND MARTENSITIC TRANSFORMATION BEHAVIORS OF Fe-32%Ni ALLOY

The Hot deformation and martensitic transformation behaviors of Fe-32%Ni alloy was investigated by measurements of electrical resistance and X-ray diffraction. With the increase in strain, the austenite goes through from the work-hardened to the partial dynamcally re-crystallized and then to the completed dynamically re-crystallized. The martensitic transformation characteristics depend on the austenite states. The work-hardening in small strain is helpful to martensitic transformation due to the low dislocation density and little lattice distortion, while the high dislocation density and severe lattice distortion by the increase in strain will hinder the martensitic nucleation. Once dynamic re-crystallization （ DRX ） takes place, the martensitic transformation will be enhanced again, which is related to the heterogeneous dynamic substructures. The growing DRX grain can enhance the martensitic nucleation due to the low dislocation density near its grain boundary.

Mechanical behavior of electric resistance welded pipes in pipe-making process

The changes in the mechanical behavior of electric resistance welded（ERW） pipes before and after the cage roll forming process were investigated through tensile experiments. It is found that the Bauschinger effect does not exist in the pipe product, while the work hardening effect introduced by pipe-making is the direct cause of the mechanical changes. The prestrain introduced during different pipe-making processes are accumulative to the work hardening effect. And the increment of the yield strength for making Ф 244.48 × 8.94 pipe is approximately 45 MPa, higher than that of hot-rolled plates. It is verified that the strain ε=t/D-t is an efficient index representing the work hardening effect from the engineering viewpoint.