Thermal Behaviors of Work Roll in Finishing Trains of Hot Rolling

In order to analyze the thermal field and thermal contour of work roll in finishing trains of hot rolling in rolling process, a quasi two-dimension implicit finite difference model is developed. To improve the calculating speed and precision, some special solutions are introduced, including the development of this model, the simplification of boundary conditions and the computation of heat transfer coefficients. The results show that these solutions of thermal behaviors of work roll are very much efficient and the model can be used as an on-line profile and fatness control model of large industrial mills.

Determination of Optimal Work Roll Profile for Cold Strip Mill

The model of predicting distribution of strip thickness at the exit and tension stress is established by using weighted residual method and variational method with consideration of rolled metal lateral flow.A New method of calculating loaded roll gap in relation to target tension stress is proposed.The minimum square summation of loaded roll gap deviation is used as an objective function for the first time to optimize initial work roll profile.

Application of simulated annealing algorithm to improve work roll wear model in plate mills

Employing Simulated Annealing Algorithm (SAA) and many measured data, acalculation model of work roll wear was built in the 2 800 mm 4-high mill of Wuhan Iron and Steel(Group) Co. (WISCO). The model was a semi-theory practical formula. Its pattern and magnitude werestill hardly defined with classical optimization methods. But the problem could be resolved by SAA.It was pretty high precision to predict the values for the wear profiles of work roll in a rollingunit. After one-year application, the results show that the model is feasible in engineering, and itcan be applied to predict the wear profiles of work roll in other mills.

Improvement of prediction model for work roll thermal contour in hot strip mill

Though high accuracy of the thermal contour was obtained while adopting finite element method,it could not meet the real-time requirement.One-dimensional finite difference method could realize real-time control in the case of neglecting both the circumferential and radical heat exchange,but the over-simplified modes resulted in poor accuracy.And two-dimensional full explicit difference was also limited in practical application since its time step was restricted to keep the model stable.Consequently,a new method of alternating direction finite difference was introduced and discussed in the model's stability,calculating speed and precision.Specific work roll after one real rolling unit was researched,The result shows that error of temperature on work roll surface between measured and calculated values is within 5 ℃.The influence of rolling rhythm and strip width on thermal crown was also studied.The conclusion is verified theoretically and practically that it can maintain absolutely stable and meet the online requirement.

Improved model to solve influence coefficients of work roll deflection

According to the concept of virtual bending force,a rational explanation for SHOHET's model was presented. Considering the deformation characters of the work rolls in four-high mill,the deformation model of the work roll was regarded as a cantilever beam and new influence coefficients were deduced.The effect of the bending force was taken into account independently. Therefore,the contribution to work roll deflection caused by rolling load,rolling pressure between rolls and bending force can be got from the new formulas.To validate the accuracy of the formulas,the results obtained from the new formulas were compared with those from SHOHET's formulas.It is found that they highly coincide,which illustrates that the formulas are reliable.

Effect of ceramic work rolls on surface roughness of rolled SUS304 ultra-thin strips

Surface morphology and roughness are important parameters of surface quality of cold-rolled ultra-thin strip steel.In order to study the effect of Si_(3)N_(4) ceramic work rolls on the surface roughness of SUS304 ultra-thin strip,ABAQUS finite element model calculation,3D laser profilometry,and other methods were adopted based on the physical characteristics of Si_(3)N_(4) ceramic roll and 9Cr2MoV steel roll,like anti-flattening performance and oil wettability.The surface morphology and roughness of SUS304 ultra-thin strip rolled by different material work rolls under oil lubrication conditions were measured.The results showed that under the rolling force of 10 kN,the maximum flattening amount of Si_(3)N_(4) ceramic roll was reduced by 35.14%compared to that of 9Cr2MoV steel roll.The reduction rate of SUS304 ultra-thin strip rolled by ceramic roll was 34.19%,while that rolled by steel roll was only 22%;Si_(3)N_(4) ceramic roll can further increase the number of alternating convex peaks and concave valleys in the rolled thin strip,reduce the profile steepness,reduce surface roughness,and enhance the planarization effect of surface micro-convex bodies,with improving surface quality and surface glossiness.Finally,the mechanism of Si_(3)N_(4) ceramic roll significantly improving the surface roughness of rolled SUS304 ultra-thin strip was proposed.

Numerical Simulation of Solidification of Work Roll in Centrifugal Casting Process

A program on the solidification process of horizontal centrifugal casting coupled with eutectic carbides segregation has been developed in this paper. Due to the geometrical features of work roll, a cylindrical coordinate system was used. The temperature field of the outer layer at the end of filling process was imported as the initial temperature condition for the solidification process. The model of eutectic carbides segregation caused by different densities between eutectic MC and the molten steel was coupled in the program. The temperature field of the outer layer of work roll during horizontal centrifugal casting process was investigated. Results show that the outer layer has a ＂sandwich shape＂ solid fraction manner. Results also indicate that the segregation of eutectic MC is quite severe during centrifugal casting process. It forms four zones of different content of carbides in radial direction. The simulated results of MC carbides segregation phenomenon agree with the experimental observations.

High Temperature Oxidation of a Work Roll Grade High-Chromium White Cast Iron

High-chromium white cast iron is a common material for the manufacture of the work rolls used in the fin- ishing stands in hot strip mills. The high temperature oxidation behaviour of as-cast and heat-treated high-chromium white cast iron was studied by gravimetric means at 650 ℃ in atmospheres that included dry air and a mixture of dry air and water vapour. For both environmental and material conditions, the oxidation rate of the alloys was represen ted by parabolic trends and the oxidation phenomenon was more obvious when the samples were oxidised in water vapour. Water vapour also influenced the chemical composition of the oxides formed in the alloy and under this condi tion, the oxide scale formed on the alloy contained the oxides FeCr2O4 , （Fe,Cr）3O4 and （Fe,Cr）2 O3. In contrast, the alloys exposed to dry air conditions only experienced the formation of FeCr2O4 and （Fe,Cr）2O3. It was found that the presence of water vapour and the chromium content of the alloys increased the oxidation rate by a mechanism that involved chromium depletion of the oxide as a result of hydroxide formation. The differences observed in the oxi- dation behaviour of the alloy are discussed in terms of the composition of the oxidant atmosphere and the metallurgi cal condition of the specimens.

Thermal Crown Model and Shifting Effect Analysis of Work Roll in Hot Strip Mills

Considering the effect of work roll shifting on roll temperature field,a finite difference method of PR format for roll temperature field was presented,which can meet the requirements of accuracy and speed of online calculation.The step-by-step accumulation method was used to simulate the roll temperature field and thermal crown,and the evolution of roll thermal crown in a rolling campaign was studied.And then,the effects of strip width,rolling rhythm and work roll shifting on roll thermal crown were analyzed.It is found that work roll shifting can disperse the thermal expansion of the roll body especially the edge to make roll thermal contour uniform.The effect of work roll shifting on roll thermal crown is mainly concentrated in regions around twice of roll shifting stroke,and the change range of roll thermal crown is±30μm or so in the same roll body location.

四工作辊轧机轧制304不锈钢板件截面塑性变形分析

针对四工作辊轧机轧制304不锈钢板件存在变形量大、尺寸不稳定的问题,利用Solidworks软件建立四工作辊轧制系统有限元模型,采用Deform软件对304不锈钢板件在不同轧辊直径、轧辊转速和轧辊压下量下进行轧制仿真,分析其对轧件截面高度和等效应力分布的影响,根据轧制仿真分析结果设计制造了四工作辊轧机,并对不同压下量下仿真和生产的轧件截面高度进行对比分析。结果表明,轧件截面塑性变形可分为相互作用Ⅰ区、过渡Ⅱ区和变形Ⅲ区,等效应力、等效应变和截面高度在Ⅰ区最大,在Ⅲ区最小且变化平稳,Ⅱ区值位于两者之间并呈U型分布。

Wear and Thermal Stress Analysis of Side Dam for Twin Roll Strip Casting

The simulation of the work roll temperature field was carried out by means of ANSYS software, and the thermal crown of the roll along its axis was obtained. The thermal-structural coupled element and contact element were introduced. In the simulation of work roll temperature field, the convert boundary condition and the transient thermal contact between the roll and strip were studied. Besides, the dynamic variation of the work roll temperature and the transient temperature distribution of the work roll during hot rolling were investigated. The calculated results were in good agreement with the measured data.

铝热精轧机工作辊刮板受力情况模拟探讨

采用Solidworks-Simulation有限元模拟软件,计算了热精轧第4机架在穿带阶段,下工作辊刮板受到向下弯曲的卷材头部撞击,所受到冲击载荷的受力变形情况。得出刮板变形量已经超出刮板与工作辊之间的安全距离,刮板变形后与工作辊接触,造成工作辊辊面受损,最终引起卷材表面产生缺陷。

热基镀锌平整机工作辊粗糙度影响因素分析

在热基板镀锌中,原料粗糙度在一定程度上影响镀锌过程中的Fe2Al5形成,对镀锌表面质量也有一定影响,严重时还会出现麻面缺陷。针对此,通过分析工作辊衰减情况,得出影响工作辊粗糙度衰减的因素,找出工作辊粗糙度的衰减规律,并得出平整机工作的最佳使用公里数。

大采高超长工作面调斜开采技术研究与应用

根据梁北煤矿11071综采工作面瓦斯地质情况和采煤工艺条件,通过对实中心调斜和虚中心调斜方案优缺点的分析比较结果,选择采取围绕虚中心旋转调斜开采的施工方案,并通过精确计算得出调斜开采的技术参数指标,同时确定了调斜开采的工艺流程和安全技术保障措施。实践证明,该调斜开采方案简化了机巷运煤系统,解决了调斜期间虚中心控制、支架姿态控制、运输机上窜下滑控制、转载机和运输机搭接控制和超前应力控制等难题,实现了工作面在调斜开采期间不间断推进,给矿井带来了巨大的技术进步和经济效益。

基于VB的Solid Works二次开发实例

阐述了以Solid Works为软件设计平台,利用VB对其进行二次开发.通过ActiveX Automation接口方式与VB的连接,可在Solid Works下自动创建圆锥滚子轴承零件模型.系统将帮助设计人员提高设计效率.

基于流形特征域适配的滚动轴承故障诊断

针对变工况下存在两域特征分布复杂,数据在原始空间进行分布对齐时,特征扭曲和发散难以消除等问题,提出一种基于流形特征域适配(manifold feature domain adaptation, MFDA)的滚动轴承故障诊断方法。该方法通过无监督的方式生成一个与目标域具有相似分布的中间域,构建与源域、中间域和目标域相关的公共子空间,并利用局部生成差异度量保留数据在子空间中的流形局部几何结构,以避免数据对齐时出现扭曲和发散;同时利用最大均值差异度量对齐中间域和目标域,以最小化两域间的分布差异,保证数据间局部与全局结构的相关性。最后,利用学习到的特征,以最小二乘法实现滚动轴承的跨域故障识别。在三组滚动轴承数据集上进行试验验证,与其他智能识别算法相比,该方法能有效避免特征扭曲和发散,且具有优良的泛化性能。

冷轧机工作辊接轴托架形式及应用

介绍冷轧机的工作辊接轴布置及接轴托架形式,详述实际工作中的优缺点,指出冷轧机工作辊接轴托架应用中的注意事项。

Solidworks在辊锻制坯中的应用

为适应三维辊锻模的设计要求,提出了基于三维中间毛坯模型的辊锻及模具设计方法,即通过构建辊锻件中间毛坯模型来进行变形量的计算和分配、确定型槽截面尺寸和纵向尺寸,并用Solidworks进行成功实现,提高了辊锻模具的设计质量和效率。

变工况及小样本情况下滚动轴承故障迁移学习方法综述

准确预测滚动轴承损伤类型及剩余寿命归于各类旋转机械运行的可靠性和安全性具有重要意义。迁移学习方法通过实验数据使网络模型学习到相关故障类型的知识,训练好的模型可以直接应用到实际工业生产问题当中。突破了传统深度学习方法所需大量有标签数据、模型使用有局限性、通用性差的局限。首先对不同类型的迁移学习方法在滚动轴承故障诊断中的应用进行分析,归纳总结面对不同情况下的迁移学习方法。其次,针对变工况、小样本及一些其他情况下的问题进行总结分析。最后,给出了滚动轴承的迁移学习发展趋势。

复合多尺度注意熵在旋转机械多工况损伤识别中的应用

针对传统旋转机械损伤识别方法存在模型精度低和抗噪性差的问题,提出了一种基于复合多尺度注意熵(CMATE)和随机森林(RF)的旋转机械多工况损伤识别方法。首先,提出了一种新的测量时间序列复杂度的非线性动力学工具——复合多尺度注意熵;然后,利用CMATE提取旋转机械振动信号的损伤特征,其表征了旋转机械不同工况下的损伤特性;接着,将损伤特征输入至基于随机森林构造的多类别分类器中,进行了损伤识别;最后,采用滚动轴承-齿轮箱、齿轮箱和离心泵3种旋转机械数据集,并分别构造了9种工况和20种工况的多工况损伤数据集,对该损伤识别方法进行了实验研究。研究结果表明:该旋转机械损伤识别方法分别取得95%、97%和100%的识别准确率,在准确率和特征提取效率两方面优于其他的非线性动力学工具;并且在0 dB、1 dB、2 dB和3 dB这4种不同信噪比的噪声干扰下,依然取得了不错的损伤识别结果,证明了该模型具有可观的抗噪性;同时,该损伤识别方法能够稳定地识别旋转机械的不同负载和转速下的损伤,平均识别准确率分别达到了97.2%和93.5%,具有较好的实际应用潜力。