Proportioning is an important part of sintering,as it affects the cost of sintering and the quality of sintered ore.To address the problems posed by the complex raw material information and numerous constraints in the...Proportioning is an important part of sintering,as it affects the cost of sintering and the quality of sintered ore.To address the problems posed by the complex raw material information and numerous constraints in the sintering process,a multi-objective optimisation model for sintering proportioning was established,which takes the proportioning cost and TFe as the optimisation objectives.Additionally,an improved multi-objective beluga whale optimisation(IMOBWO)algorithm was proposed to solve the nonlinear,multi-constrained multi-objective optimisation problems.The algorithm uses the con-strained non-dominance criterion to deal with the constraint problem in the model.Moreover,the algorithm employs an opposite learning strategy and a population guidance mechanism based on angular competition and two-population competition strategy to enhance convergence and population diversity.The actual proportioning of a steel plant indicates that the IMOBWO algorithm applied to the ore proportioning process has good convergence and obtains the uniformly distributed Pareto front.Meanwhile,compared with the actual proportioning scheme,the proportioning cost is reduced by 4.3361¥/t,and the TFe content in the mixture is increased by 0.0367%in the optimal compromise solution.Therefore,the proposed method effectively balances the cost and total iron,facilitating the comprehensive utilisation of sintered iron ore resources while ensuring quality assurance.展开更多
Reducing NO_(x) emission of iron ore sintering process in a cost effective manner is a challenge for the iron and steel industry at present.Effects of the proportion of mill scale and coke breeze on the NO_(x) emissio...Reducing NO_(x) emission of iron ore sintering process in a cost effective manner is a challenge for the iron and steel industry at present.Effects of the proportion of mill scale and coke breeze on the NO_(x) emission,strength of sinter,and sinter indexes were studied by com-bustion and sinter pot tests.Results showed that the peak value of NO concentration,total of NO emission,and fuel-N conversion rate gradu-ally decreased as the proportions of the mill scale increased because NO was reduced to N_(2) by Fe_(3)O_(4),FeO,and Fe in the mill scale.The strength of sinter reached the highest value at 8.0wt%mill scale due to the formation of minerals with low melting point.The fuel-N conver-sion rate slightly fluctuated and total NO_(x) emission significantly decreased with the decreased proportions of coke breeze because CO forma-tion and content of N element in the sintered mixture decreased.However,the sinter strength also decreased due to the decrease in the amount of the melting minerals.Furthermore,results of the sinter pot tests indicated that NO_(x) emission decreased.The sinter indexes performed well when the proportions of mill scale and coke breeze were 8.0wt%and 3.70wt%respectively in the sintered mixture.展开更多
Sintering basic characteristics of fourteen iron ores were comprehensively evaluated using micro-sinter and grey relational analysis methods. The results show that magnetite has a low assimilability, high bonding phas...Sintering basic characteristics of fourteen iron ores were comprehensively evaluated using micro-sinter and grey relational analysis methods. The results show that magnetite has a low assimilability, high bonding phase strength, and high crystal strength. Hematite presents a good assimilability, while limonite exhibits a strong assimilability, but the bonding phase strength and crystal strength of these two kinds of iron ores are comparatively low. Great difference in liquid flowability exists for the same kind of iron ores. When the assimilation temperature of the sinter mixture is too high, limonite can be added;when the bonding phase strength or crystal strength of the sinter mixture is too low, magnetite can be added. The liquid fluidity of the sinter mixture can be adjusted according to the ratios of corresponding iron ores. Grey relational analysis is an effective method to evaluate the comprehensive sintering characteristics of iron ores, which can provide theoretical basis for the purchasing department of the steel enterprises.展开更多
基金supported by the National Key Research and Development Program of China (2022YFB3304700)Hunan Province Natural Science Foundation (2022JJ50132,2022JCYJ05 and 2022JCYJ09).
文摘Proportioning is an important part of sintering,as it affects the cost of sintering and the quality of sintered ore.To address the problems posed by the complex raw material information and numerous constraints in the sintering process,a multi-objective optimisation model for sintering proportioning was established,which takes the proportioning cost and TFe as the optimisation objectives.Additionally,an improved multi-objective beluga whale optimisation(IMOBWO)algorithm was proposed to solve the nonlinear,multi-constrained multi-objective optimisation problems.The algorithm uses the con-strained non-dominance criterion to deal with the constraint problem in the model.Moreover,the algorithm employs an opposite learning strategy and a population guidance mechanism based on angular competition and two-population competition strategy to enhance convergence and population diversity.The actual proportioning of a steel plant indicates that the IMOBWO algorithm applied to the ore proportioning process has good convergence and obtains the uniformly distributed Pareto front.Meanwhile,compared with the actual proportioning scheme,the proportioning cost is reduced by 4.3361¥/t,and the TFe content in the mixture is increased by 0.0367%in the optimal compromise solution.Therefore,the proposed method effectively balances the cost and total iron,facilitating the comprehensive utilisation of sintered iron ore resources while ensuring quality assurance.
基金This work was financially supported by the National Natural Science Foundation of China(No.51904127)the Natural Science Foundation of Jiangxi Province,China(No.20192BAB216018)+1 种基金the research and development Project(No.2018-YYB-05)collaborative innovation Project(No.2018-XTPH1-05)of Jiangxi Academy of Sciences,China.
文摘Reducing NO_(x) emission of iron ore sintering process in a cost effective manner is a challenge for the iron and steel industry at present.Effects of the proportion of mill scale and coke breeze on the NO_(x) emission,strength of sinter,and sinter indexes were studied by com-bustion and sinter pot tests.Results showed that the peak value of NO concentration,total of NO emission,and fuel-N conversion rate gradu-ally decreased as the proportions of the mill scale increased because NO was reduced to N_(2) by Fe_(3)O_(4),FeO,and Fe in the mill scale.The strength of sinter reached the highest value at 8.0wt%mill scale due to the formation of minerals with low melting point.The fuel-N conver-sion rate slightly fluctuated and total NO_(x) emission significantly decreased with the decreased proportions of coke breeze because CO forma-tion and content of N element in the sintered mixture decreased.However,the sinter strength also decreased due to the decrease in the amount of the melting minerals.Furthermore,results of the sinter pot tests indicated that NO_(x) emission decreased.The sinter indexes performed well when the proportions of mill scale and coke breeze were 8.0wt%and 3.70wt%respectively in the sintered mixture.
文摘Sintering basic characteristics of fourteen iron ores were comprehensively evaluated using micro-sinter and grey relational analysis methods. The results show that magnetite has a low assimilability, high bonding phase strength, and high crystal strength. Hematite presents a good assimilability, while limonite exhibits a strong assimilability, but the bonding phase strength and crystal strength of these two kinds of iron ores are comparatively low. Great difference in liquid flowability exists for the same kind of iron ores. When the assimilation temperature of the sinter mixture is too high, limonite can be added;when the bonding phase strength or crystal strength of the sinter mixture is too low, magnetite can be added. The liquid fluidity of the sinter mixture can be adjusted according to the ratios of corresponding iron ores. Grey relational analysis is an effective method to evaluate the comprehensive sintering characteristics of iron ores, which can provide theoretical basis for the purchasing department of the steel enterprises.
