X-ray digital imaging technology has found wide application owing to its advantages of real-time, visualization and rapid imaging. In substations the substantial electromagnetic interference has some influence on the ...X-ray digital imaging technology has found wide application owing to its advantages of real-time, visualization and rapid imaging. In substations the substantial electromagnetic interference has some influence on the live detection by the X-ray digital imaging technology, hindering the promotion of the technology in the detection of electric equipment. Based on a large number of field tests, the author carded out a series of researches on electromagnetic interference protection measures, image de-noising, and image enhancement algorithms.展开更多
Purpose–This study aims to solve the problem of weld quality inspection,for the aluminum alloy profile welding structure of high-speed train body has complex internal shape and thin plate thickness(2–4 mm),the conve...Purpose–This study aims to solve the problem of weld quality inspection,for the aluminum alloy profile welding structure of high-speed train body has complex internal shape and thin plate thickness(2–4 mm),the conventional nondestructive testing method of weld quality is difficult to implement.Design/methodology/approach–In order to solve this problem,the ultrasonic creeping wave detection technology was proposed.The impact of the profile structure on the creeping wave detection was studied by designing profile structural test blocks and artificial simulation defect test blocks.The detection technology was used to test the actual welded test blocks,and compared with the results of X-ray test and destructive test(tensile test)to verify the accuracy of the ultrasonic creeping wave test results.Findings–It is indicated that that X-ray has better effect on the inspection of porosities and incomplete penetration defects.However,due to special detection method and protection,the detection speed is slow,which cannot meet the requirements of field inspection of the welding structure of aluminum alloy thin-walled profile for high-speed train body.It can be used as an auxiliary detection method for a small number of sampling inspection.The ultrasonic creeping wave can be used to detect the incomplete penetration welds with the equivalent of 0.25 mm or more,the results of creeping wave detection correspond well with the actual incomplete penetration defects.Originality/value–The results show that creeping wave detection results correspond well with the actual non-penetration defects and can be used for welding quality inspection of aluminum alloy thin-wall profile composite welding joints.It is recommended to use the echo amplitude of the 10 mm 30.2 mm 30.5 mm notch as the criterion for weld qualification.展开更多
A high energy X-ray digital radiography(DR)nondestructive testing(NDT)system has been developed to detect the operating state of a driving mechanism.The system consists of five main subsystems,namely,X-ray generator,i...A high energy X-ray digital radiography(DR)nondestructive testing(NDT)system has been developed to detect the operating state of a driving mechanism.The system consists of five main subsystems,namely,X-ray generator,image intensifier,image processor,mechanical platform and control subsystem.Owning to the mechanical platform,the X-ray generator and image intensifier are able to rotate around the vertical axis from 0°to 360°in 35 s and move along vertical axis within the range of 500 mm in 20 s.The 450 kV X-ray generator provides a maximum 100 mm penetration depth and a coverage angle of 40°,and the resolution of the scanned image is 66 lp/cm.As is indicated by its applications,the system is featured with fast scanning speed,wide detection range and high imaging quality.It can be applied to inspect the defects in the driving mechanism as well.展开更多
提出了一种高压输电导线内部缺陷X射线可视化检测方法,详细介绍了CV—1型X射线数字成像系统的组成和工作原理,验证了X射线数字成像系统对500 k V输电导线透照能力,确定了照射参数和透照方法;根据输电导线内部缺陷特征和缺陷所在部位,在...提出了一种高压输电导线内部缺陷X射线可视化检测方法,详细介绍了CV—1型X射线数字成像系统的组成和工作原理,验证了X射线数字成像系统对500 k V输电导线透照能力,确定了照射参数和透照方法;根据输电导线内部缺陷特征和缺陷所在部位,在实验室条件下分别模拟检测了导线钢芯断股、钢芯表面划伤、夹杂、散股以及压接深度不足等内部缺陷并与无缺陷输电导线进行了对比,得出了导线内部缺陷的X射线数字图像的特征,实验结果证明了X射线数字成像技术对输电导线内部缺陷检测的有效性和可行性,为高压输电导线内部缺陷检测提供了新方法和参考依据。展开更多
文摘X-ray digital imaging technology has found wide application owing to its advantages of real-time, visualization and rapid imaging. In substations the substantial electromagnetic interference has some influence on the live detection by the X-ray digital imaging technology, hindering the promotion of the technology in the detection of electric equipment. Based on a large number of field tests, the author carded out a series of researches on electromagnetic interference protection measures, image de-noising, and image enhancement algorithms.
基金supported by the National Natural Science Foundation of China(51705470).
文摘Purpose–This study aims to solve the problem of weld quality inspection,for the aluminum alloy profile welding structure of high-speed train body has complex internal shape and thin plate thickness(2–4 mm),the conventional nondestructive testing method of weld quality is difficult to implement.Design/methodology/approach–In order to solve this problem,the ultrasonic creeping wave detection technology was proposed.The impact of the profile structure on the creeping wave detection was studied by designing profile structural test blocks and artificial simulation defect test blocks.The detection technology was used to test the actual welded test blocks,and compared with the results of X-ray test and destructive test(tensile test)to verify the accuracy of the ultrasonic creeping wave test results.Findings–It is indicated that that X-ray has better effect on the inspection of porosities and incomplete penetration defects.However,due to special detection method and protection,the detection speed is slow,which cannot meet the requirements of field inspection of the welding structure of aluminum alloy thin-walled profile for high-speed train body.It can be used as an auxiliary detection method for a small number of sampling inspection.The ultrasonic creeping wave can be used to detect the incomplete penetration welds with the equivalent of 0.25 mm or more,the results of creeping wave detection correspond well with the actual incomplete penetration defects.Originality/value–The results show that creeping wave detection results correspond well with the actual non-penetration defects and can be used for welding quality inspection of aluminum alloy thin-wall profile composite welding joints.It is recommended to use the echo amplitude of the 10 mm 30.2 mm 30.5 mm notch as the criterion for weld qualification.
文摘A high energy X-ray digital radiography(DR)nondestructive testing(NDT)system has been developed to detect the operating state of a driving mechanism.The system consists of five main subsystems,namely,X-ray generator,image intensifier,image processor,mechanical platform and control subsystem.Owning to the mechanical platform,the X-ray generator and image intensifier are able to rotate around the vertical axis from 0°to 360°in 35 s and move along vertical axis within the range of 500 mm in 20 s.The 450 kV X-ray generator provides a maximum 100 mm penetration depth and a coverage angle of 40°,and the resolution of the scanned image is 66 lp/cm.As is indicated by its applications,the system is featured with fast scanning speed,wide detection range and high imaging quality.It can be applied to inspect the defects in the driving mechanism as well.
文摘提出了一种高压输电导线内部缺陷X射线可视化检测方法,详细介绍了CV—1型X射线数字成像系统的组成和工作原理,验证了X射线数字成像系统对500 k V输电导线透照能力,确定了照射参数和透照方法;根据输电导线内部缺陷特征和缺陷所在部位,在实验室条件下分别模拟检测了导线钢芯断股、钢芯表面划伤、夹杂、散股以及压接深度不足等内部缺陷并与无缺陷输电导线进行了对比,得出了导线内部缺陷的X射线数字图像的特征,实验结果证明了X射线数字成像技术对输电导线内部缺陷检测的有效性和可行性,为高压输电导线内部缺陷检测提供了新方法和参考依据。