A new technology for detecting a tiny residual core in the small inner cavity of complex castings is proposed. The residual core is identified by using image recognition technology. Tracer processing and image signal ...A new technology for detecting a tiny residual core in the small inner cavity of complex castings is proposed. The residual core is identified by using image recognition technology. Tracer processing and image signal processing are combined to enhance the image contrast. The relationships between the concentration of tracer, the size of the residual core, the wall thickness of the castings and the contrast were obtained. Based on the experimental data, the minimum detectable amount of residual core under different conditions was obtained. The results show that the minimum detectable amount decreases from 4.398 mg to 0.438 mg for the 1.0 mm wall thickness casting when the concentration of tracer increases from 0% to 20%. The signal-to-noise ratio(SNR) of the detection results increases by 27.010 by means of average filtering and linear point operation. The subtraction of image and image background was performed, and then the boundary extraction was carried out to obtain a clear and reliable result. The experimental results show that the non-traced residual core cannot be detected for a blade with a thickness less than 5 mm. The residual core of 1 mm thickness can be barely identified by artificial recognition after tracer processing and image processing, while the residual core of 0.6 mm thickness can be detected clearly using image recognition technology.展开更多
Samples of SA508 grade 3 nuclear pressure vessel ferritic steel were subjected to tensile straining whilst being simultaneously imaged in 3D in real time using high resolution,high frame rate time-lapse synchrotron co...Samples of SA508 grade 3 nuclear pressure vessel ferritic steel were subjected to tensile straining whilst being simultaneously imaged in 3D in real time using high resolution,high frame rate time-lapse synchrotron computed tomography(CT).This enabled direct observation of void development from nucleation,through growth to coalescence and final failure validating many inferences made post-mortem or by theoretical models,as well as raising new points.The sparse,large inclusions were found to nucleate voids at essentially zero plastic strain(consistent with zero interfacial strength);these became increasingly elongated with straining.In contrast,a high density of small spherical voids were found to nucleate from the sub-micron cementite particles at larger strains(>200%)only in the centre of the necked(high triaxiality)region.An interfacial strength approaching 2100 MPa was inferred and soon after their nucleation,these small voids coalesce to form internal microcracks that lead to the final failure of the specimen.Perhaps surprisingly,under these conditions of generally low triaxial constraint the large voids are simply cut across and appear to play no significant role in determining the final failure.The implications of these results are discussed in terms of ductile fracture behaviour and the Gurson model for ductile fracture.展开更多
基金supported by the National Natural Science Foundation of China(No.51475120)Major Program of National Natural Science Foundation of China(No.U1537201)
文摘A new technology for detecting a tiny residual core in the small inner cavity of complex castings is proposed. The residual core is identified by using image recognition technology. Tracer processing and image signal processing are combined to enhance the image contrast. The relationships between the concentration of tracer, the size of the residual core, the wall thickness of the castings and the contrast were obtained. Based on the experimental data, the minimum detectable amount of residual core under different conditions was obtained. The results show that the minimum detectable amount decreases from 4.398 mg to 0.438 mg for the 1.0 mm wall thickness casting when the concentration of tracer increases from 0% to 20%. The signal-to-noise ratio(SNR) of the detection results increases by 27.010 by means of average filtering and linear point operation. The subtraction of image and image background was performed, and then the boundary extraction was carried out to obtain a clear and reliable result. The experimental results show that the non-traced residual core cannot be detected for a blade with a thickness less than 5 mm. The residual core of 1 mm thickness can be barely identified by artificial recognition after tracer processing and image processing, while the residual core of 0.6 mm thickness can be detected clearly using image recognition technology.
基金funding through a European Research Council Grant(COREL-CT)(No.695638)funded through EPSRC Grants(Nos.EP/R00661X/1,EP/S019367/1,EP/P025021/1 and EP/P025498/1)+1 种基金the Institute of Metal Research,the National Science Fund for Distinguished Young Scholars(No.5172510)the National Science and Technology Major Project(No.J2019-VI-0019–0134)。
文摘Samples of SA508 grade 3 nuclear pressure vessel ferritic steel were subjected to tensile straining whilst being simultaneously imaged in 3D in real time using high resolution,high frame rate time-lapse synchrotron computed tomography(CT).This enabled direct observation of void development from nucleation,through growth to coalescence and final failure validating many inferences made post-mortem or by theoretical models,as well as raising new points.The sparse,large inclusions were found to nucleate voids at essentially zero plastic strain(consistent with zero interfacial strength);these became increasingly elongated with straining.In contrast,a high density of small spherical voids were found to nucleate from the sub-micron cementite particles at larger strains(>200%)only in the centre of the necked(high triaxiality)region.An interfacial strength approaching 2100 MPa was inferred and soon after their nucleation,these small voids coalesce to form internal microcracks that lead to the final failure of the specimen.Perhaps surprisingly,under these conditions of generally low triaxial constraint the large voids are simply cut across and appear to play no significant role in determining the final failure.The implications of these results are discussed in terms of ductile fracture behaviour and the Gurson model for ductile fracture.
