Automated X-ray defect inspection of occluded objects has been an essential topic in semiconductors,autonomous vehicles,and artificial intelligence devices.However,there are few solutions to segment occluded objects i...Automated X-ray defect inspection of occluded objects has been an essential topic in semiconductors,autonomous vehicles,and artificial intelligence devices.However,there are few solutions to segment occluded objects in the X-ray inspection efficiently.In particular,in the Ball Grid Array inspection of X-ray images,it is difficult to accurately segment the regions of occluded solder balls and detect defects inside solder balls.In this paper,we present a novel automatic inspection algorithm that segments solder balls,and detects defects fast and efficiently when solder balls are occluded.The proposed algorithm consists of two stages.In the first stage,the defective candidates or defects are determined through the following four steps:(i)image preprocessing such as noise removal,contrast enhancement,binarization,connected component,and morphology,(ii)limiting the inspec-tion area to the ball regions and determining if the ball regions are occluded,(iii)segmenting each ball region into one or more regions with similar gray values,and(iv)determining whether there are defects or defective candidates in the regions using a weighted sum of local threshold on local variance.If there are defective candidates,the determination of defects is finally made in the following stage.In the second stage,defects are detected using the automated inspection technique based on oblique computed tomography.The 3D precision inspection process is divided into four steps:(i)obtaining 360 projection images(one image per degree)rotating the object from 0 to 360 degrees,(ii)reconstructing a 3D image from the 360 projected images,(iii)finding the center slice of gravity for solder balls from the axial slice images in the z-direction,and getting the inspection intervals between the upper bound and the lower bound from the center slice,and(iv)finally determining whether there are defects in the averaged image of solder balls.The proposed hybrid algorithm is robust for segmenting the defects inside occluded solder balls,and improves the performance of solder ball segmentation and defect detection algorithm.Experimental results show an accuracy of more than 97%.展开更多
A novel automatic ultrasonic system used for the inspection of pipeline girth welds is developed, in which a linear phased array transducer using electronic scan is adopted. Optimal array parameters are determined bas...A novel automatic ultrasonic system used for the inspection of pipeline girth welds is developed, in which a linear phased array transducer using electronic scan is adopted. Optimal array parameters are determined based on a mathematical model of acoustic field for linear phased array derived from Huygens' principle. The testing method and the system structure are introduced. The experimental results show that the phased array transducer system has the same detectability as that of conventional ultrasonic transducer system, but the system architecture can be simplified greatly, and the testing flexibility and the testing speed can be improved greatly.展开更多
In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical trian...In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical triangulation. The system hardware consists of a modular development kit (MDK), a computer, an actuating mechanism and so on. In image processing algorithms, extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance. So according to the features of laser stripe image, a novel algorithm is developed to detect the central line of laser stripe fast and accurately. Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld. Compared with traditional manual inspection method, this method has obvious dominance. The three-dimensional reconstruction result shows that this system has high accuracy and reliability.展开更多
A novel method for measuring differences of microstructure by advanced use of the Faraday magneto-optical effect is proposed. Two groups of YAG laser welds on Q235 have been investigated in order to compare MO imaging...A novel method for measuring differences of microstructure by advanced use of the Faraday magneto-optical effect is proposed. Two groups of YAG laser welds on Q235 have been investigated in order to compare MO imaging and traditional methods. Microstructure images have been compared with MO images, and MO diagrams display different colors and gray scales for the base metal, the weld zone, and the heat affected zone. Experimental results indicate that the welded joint microstructure can be inspected by MO imaging without metallographic preparation.展开更多
A redundant manipulator that can online clamp pipe was developed to track along a cylinder intersection curve. With an ultrasonic transducer mounted on its end-effector, the manipulator can perform welding seam inspec...A redundant manipulator that can online clamp pipe was developed to track along a cylinder intersection curve. With an ultrasonic transducer mounted on its end-effector, the manipulator can perform welding seam inspection at pipe joint in nuclear industry. An inverse kinematics solution expressed in joint space was solved based on the combination of geometric method and D-H matrix transformation. Expression about joints variables was obtained based on the scanning parameters of pipeline. The analysis method and results can be widely applied for online trajectory planning of intersection curve scanning manipulators.展开更多
Laser blank welding is becoming more and more important in the automotive industry and the quality of the weld is critical for a successful application. A fully automated solution is required to inspect the quality of...Laser blank welding is becoming more and more important in the automotive industry and the quality of the weld is critical for a successful application. A fully automated solution is required to inspect the quality of the blanks. This paper presents a vision inspection system with a CMOS camera which uses ART2 network to inspect the defects on-line to obtain the geometry and the quality of the weld seam. The neural network ART2 has the capability of self-learning fiom the environment. It can distinguish the defects that have been learned before and give new outputs for new defects. So ART2 network is suitable for weld quality inspection in laser blank welding. Additionally, a CO2 laser is used for the blank butt-welding.展开更多
In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual v...In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual visual inspection method, which is tedious, time-consuming, subjective, experience-depended, and sometimes biased. The system consists of a CCD camera, a self-designed annular light source, a sensor controller, a frame grabbing card, a computer and so on. After acquiring weld surface appearance images using CCD, the images are preprocessed using median filtering and a series of image enhancement algorithms. Then a dynamic threshold and morphology algorithms are applied to segment defect object. Finally, defect features information is obtained by eight neighborhoods boundary chain code algorithm. Experimental results show that the developed system is capable of inspecting most surface defects such as porosities, cracks with high reliability and accuracy.展开更多
In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from th...In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from the parent metal, weld seam images were transformed to HSI color space. In the HSl colar space, the weld seam and base metal area can be apparently distinguished. By using this image processing algorithm, the edges and centerline of pipeline weld seam can be correctly extracted. An industrial application system was developed based on the image processing algorithm, and the image processing time is less than 70 ms and the accuracy of weld seam recognition is better than 2mm.展开更多
Pipeline inner inspection technology based on Pipeline Inspection Gauge(PIG),is the primary means for ensuring the safety of submarine pipelines.The dynamic characteristics of a PIG can change abruptly with the excita...Pipeline inner inspection technology based on Pipeline Inspection Gauge(PIG),is the primary means for ensuring the safety of submarine pipelines.The dynamic characteristics of a PIG can change abruptly with the excitation of obstacles such as girth welds inside the pipeline,which would result in failure or inaccuracy of the inspection results.This study establishes a dynamic model of the PIG sealing disc based on Kelvin spring damping in the circumferentially confined space.The axial vibration differential equations of the PIG is examined in detail.MSC/ADAMS is used to conduct the dynamic simulation of the PIG at different motion velocities and center of mass positions while passing through the girth weld process.Results indicate that the axial vibration caused by the girth weld intensifies substantially as the speed of the PIG increases,while the pitch and vertical vibrations exhibit a significant decline with an increase in the motion velocity.The change in the PIG’s center of mass positions has little effect on its axial vibration,while the pitch and vertical vibration conditions are significantly different in the same circumstances.展开更多
Objective:To investigate the feasibility of ultrasonic diagnosis for monitoring fracture healing. Methods:Thirty rabbit models with fraction of mandible body were established by surgically removing partial lower jawbo...Objective:To investigate the feasibility of ultrasonic diagnosis for monitoring fracture healing. Methods:Thirty rabbit models with fraction of mandible body were established by surgically removing partial lower jawbone.At the 1st,2nd,4th,6th,8th and 12th week after the operation, they were examined by X-ray and ultrasound,respectively.All detection results were scored according to a generally accepted standard.Spearman rank correlation analysis was conducted to explore the relationship between the results of the two inspection methods.Results:In each healing stage,the results of the ultrasonic inspection were basically consistent with those of the X-ray examination,as supported by a Spearman rank correlation coefficient of 0.892(P【0.001). Conclusions:Non-invasive ultrasonic inspection can be used instead of X-ray examination to monitor and diagnose fracture healing.展开更多
A first and effective method is proposed to detect weld deject adaptively in various Dypes of real-time X-ray images obtained in different conditions. After weld extraction and noise reduction, a proper template of me...A first and effective method is proposed to detect weld deject adaptively in various Dypes of real-time X-ray images obtained in different conditions. After weld extraction and noise reduction, a proper template of median filter is used to estimate the weld background. After the weld background is subtracted from the original image, an adaptite threshold segmentation algorithm is proposed to obtain the binary image, and then the morphological close and open operation, labeling algorithm and fids'e alarm eliminating algorithm are applied to pracess the binary image to obtain the defect, ct detection result. At last, a fast realization procedure jbr proposed method is developed. The proposed method is tested in real-time X-ray image,s obtairted in different X-ray imaging sutems. Experiment results show that the proposed method is effective to detect low contrast weld dejects with few .false alarms and is adaptive to various types of real-time X-ray imaging systems.展开更多
Tthe practical application of ultrasonic wave inspection in welded joint by austenitic stainless steel with carbon steel is presented. It is shown from the experimental results that the high frequency narrow-pulsed lo...Tthe practical application of ultrasonic wave inspection in welded joint by austenitic stainless steel with carbon steel is presented. It is shown from the experimental results that the high frequency narrow-pulsed longitudinal ultrasonic wave inspection technique can detect the defects in deferent sound path and location within the tested welded joint clearly and exactly. The study in the paper may provide a new approach for further application of ultrasonic inspection in coarse-grained materials.展开更多
The linear friction welding process of Ti6Al4 V was modeled and computed ,for obtaining the residual stresses. Temperature, stress and strain fields were simulated, based on which, the residual stresses were also cah...The linear friction welding process of Ti6Al4 V was modeled and computed ,for obtaining the residual stresses. Temperature, stress and strain fields were simulated, based on which, the residual stresses were also cah'ulated. Simulated resttlts showed that the longitudinal residual stresses were tensile stresses at the bonding interface, and decreased rapidly with the increase of the distance from the bonding interface until turned into compressive stresses. The compressive stresses decreased slowly as the distance increased, and approached to zero finally. The distribution of the transverse residual stresses was similar to that of the longitudinal residual stresses, but showed much smaller values. The residual stresses in one linear friction weld were measured by an X-ray diffrnctometer. The average valwe of errors between computed and measured results was 14. 5 %.展开更多
The computer evaluation of weld X-ray film is an attractive technique for weld seam NDT ( nondestructive testing). To achieve this target, digitalization of film is the first step and automatic defect identification...The computer evaluation of weld X-ray film is an attractive technique for weld seam NDT ( nondestructive testing). To achieve this target, digitalization of film is the first step and automatic defect identification is another key technique. In this paper, a weld X-ray film digitalizing system has been established with linear array CCD and highlight LED light source. Its space resolution can reach 0. 04 mm/pixel and scanning speed can reach 100 mm/s for an industrial film. The transfer function curves of the system have been measured and the results indicate that its image gray resolution can reach 88 G/D at 4. 5D, and its dynamic range can be wider than 2. OD. In order to facilitate the evaluation of large welded structure, a panoramic evaluation algorithm is developed also. The algorithm includes image matching, image fusion and panoramic evaluation of the long linked film image.展开更多
文摘Automated X-ray defect inspection of occluded objects has been an essential topic in semiconductors,autonomous vehicles,and artificial intelligence devices.However,there are few solutions to segment occluded objects in the X-ray inspection efficiently.In particular,in the Ball Grid Array inspection of X-ray images,it is difficult to accurately segment the regions of occluded solder balls and detect defects inside solder balls.In this paper,we present a novel automatic inspection algorithm that segments solder balls,and detects defects fast and efficiently when solder balls are occluded.The proposed algorithm consists of two stages.In the first stage,the defective candidates or defects are determined through the following four steps:(i)image preprocessing such as noise removal,contrast enhancement,binarization,connected component,and morphology,(ii)limiting the inspec-tion area to the ball regions and determining if the ball regions are occluded,(iii)segmenting each ball region into one or more regions with similar gray values,and(iv)determining whether there are defects or defective candidates in the regions using a weighted sum of local threshold on local variance.If there are defective candidates,the determination of defects is finally made in the following stage.In the second stage,defects are detected using the automated inspection technique based on oblique computed tomography.The 3D precision inspection process is divided into four steps:(i)obtaining 360 projection images(one image per degree)rotating the object from 0 to 360 degrees,(ii)reconstructing a 3D image from the 360 projected images,(iii)finding the center slice of gravity for solder balls from the axial slice images in the z-direction,and getting the inspection intervals between the upper bound and the lower bound from the center slice,and(iv)finally determining whether there are defects in the averaged image of solder balls.The proposed hybrid algorithm is robust for segmenting the defects inside occluded solder balls,and improves the performance of solder ball segmentation and defect detection algorithm.Experimental results show an accuracy of more than 97%.
文摘A novel automatic ultrasonic system used for the inspection of pipeline girth welds is developed, in which a linear phased array transducer using electronic scan is adopted. Optimal array parameters are determined based on a mathematical model of acoustic field for linear phased array derived from Huygens' principle. The testing method and the system structure are introduced. The experimental results show that the phased array transducer system has the same detectability as that of conventional ultrasonic transducer system, but the system architecture can be simplified greatly, and the testing flexibility and the testing speed can be improved greatly.
文摘In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical triangulation. The system hardware consists of a modular development kit (MDK), a computer, an actuating mechanism and so on. In image processing algorithms, extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance. So according to the features of laser stripe image, a novel algorithm is developed to detect the central line of laser stripe fast and accurately. Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld. Compared with traditional manual inspection method, this method has obvious dominance. The three-dimensional reconstruction result shows that this system has high accuracy and reliability.
基金Project supported by the National Natural Science Foundation of China(Grant No.51675104)the Science and Technology Planning Project of Guangzhou,China(Grant No.201510010089)the Science and Technology Planning Public Project of Guangdong Province,China(Grant No.2016A010102015)
文摘A novel method for measuring differences of microstructure by advanced use of the Faraday magneto-optical effect is proposed. Two groups of YAG laser welds on Q235 have been investigated in order to compare MO imaging and traditional methods. Microstructure images have been compared with MO images, and MO diagrams display different colors and gray scales for the base metal, the weld zone, and the heat affected zone. Experimental results indicate that the welded joint microstructure can be inspected by MO imaging without metallographic preparation.
基金Foundation Program Conducted by Science&Technology Committee of National Defence ( T0 12 0 0 1A0 0 1)
文摘A redundant manipulator that can online clamp pipe was developed to track along a cylinder intersection curve. With an ultrasonic transducer mounted on its end-effector, the manipulator can perform welding seam inspection at pipe joint in nuclear industry. An inverse kinematics solution expressed in joint space was solved based on the combination of geometric method and D-H matrix transformation. Expression about joints variables was obtained based on the scanning parameters of pipeline. The analysis method and results can be widely applied for online trajectory planning of intersection curve scanning manipulators.
文摘Laser blank welding is becoming more and more important in the automotive industry and the quality of the weld is critical for a successful application. A fully automated solution is required to inspect the quality of the blanks. This paper presents a vision inspection system with a CMOS camera which uses ART2 network to inspect the defects on-line to obtain the geometry and the quality of the weld seam. The neural network ART2 has the capability of self-learning fiom the environment. It can distinguish the defects that have been learned before and give new outputs for new defects. So ART2 network is suitable for weld quality inspection in laser blank welding. Additionally, a CO2 laser is used for the blank butt-welding.
文摘In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual visual inspection method, which is tedious, time-consuming, subjective, experience-depended, and sometimes biased. The system consists of a CCD camera, a self-designed annular light source, a sensor controller, a frame grabbing card, a computer and so on. After acquiring weld surface appearance images using CCD, the images are preprocessed using median filtering and a series of image enhancement algorithms. Then a dynamic threshold and morphology algorithms are applied to segment defect object. Finally, defect features information is obtained by eight neighborhoods boundary chain code algorithm. Experimental results show that the developed system is capable of inspecting most surface defects such as porosities, cracks with high reliability and accuracy.
文摘In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from the parent metal, weld seam images were transformed to HSI color space. In the HSl colar space, the weld seam and base metal area can be apparently distinguished. By using this image processing algorithm, the edges and centerline of pipeline weld seam can be correctly extracted. An industrial application system was developed based on the image processing algorithm, and the image processing time is less than 70 ms and the accuracy of weld seam recognition is better than 2mm.
基金financially supported by the National Natural Science Foundation of China(No.51805542)the Strategic Cooperation Technology Projects of CNPC and CUPB(ZLZX2020-05)the Science Foundation of China University of Petroleum,Beijing(No.2462020YXZZ046 and 2462020XKJS01)
文摘Pipeline inner inspection technology based on Pipeline Inspection Gauge(PIG),is the primary means for ensuring the safety of submarine pipelines.The dynamic characteristics of a PIG can change abruptly with the excitation of obstacles such as girth welds inside the pipeline,which would result in failure or inaccuracy of the inspection results.This study establishes a dynamic model of the PIG sealing disc based on Kelvin spring damping in the circumferentially confined space.The axial vibration differential equations of the PIG is examined in detail.MSC/ADAMS is used to conduct the dynamic simulation of the PIG at different motion velocities and center of mass positions while passing through the girth weld process.Results indicate that the axial vibration caused by the girth weld intensifies substantially as the speed of the PIG increases,while the pitch and vertical vibrations exhibit a significant decline with an increase in the motion velocity.The change in the PIG’s center of mass positions has little effect on its axial vibration,while the pitch and vertical vibration conditions are significantly different in the same circumstances.
基金Supported by the Research and Development Project of Scientific and Technological Industry of Guangdong Province(2011B080701053)
文摘Objective:To investigate the feasibility of ultrasonic diagnosis for monitoring fracture healing. Methods:Thirty rabbit models with fraction of mandible body were established by surgically removing partial lower jawbone.At the 1st,2nd,4th,6th,8th and 12th week after the operation, they were examined by X-ray and ultrasound,respectively.All detection results were scored according to a generally accepted standard.Spearman rank correlation analysis was conducted to explore the relationship between the results of the two inspection methods.Results:In each healing stage,the results of the ultrasonic inspection were basically consistent with those of the X-ray examination,as supported by a Spearman rank correlation coefficient of 0.892(P【0.001). Conclusions:Non-invasive ultrasonic inspection can be used instead of X-ray examination to monitor and diagnose fracture healing.
文摘A first and effective method is proposed to detect weld deject adaptively in various Dypes of real-time X-ray images obtained in different conditions. After weld extraction and noise reduction, a proper template of median filter is used to estimate the weld background. After the weld background is subtracted from the original image, an adaptite threshold segmentation algorithm is proposed to obtain the binary image, and then the morphological close and open operation, labeling algorithm and fids'e alarm eliminating algorithm are applied to pracess the binary image to obtain the defect, ct detection result. At last, a fast realization procedure jbr proposed method is developed. The proposed method is tested in real-time X-ray image,s obtairted in different X-ray imaging sutems. Experiment results show that the proposed method is effective to detect low contrast weld dejects with few .false alarms and is adaptive to various types of real-time X-ray imaging systems.
文摘Tthe practical application of ultrasonic wave inspection in welded joint by austenitic stainless steel with carbon steel is presented. It is shown from the experimental results that the high frequency narrow-pulsed longitudinal ultrasonic wave inspection technique can detect the defects in deferent sound path and location within the tested welded joint clearly and exactly. The study in the paper may provide a new approach for further application of ultrasonic inspection in coarse-grained materials.
文摘The linear friction welding process of Ti6Al4 V was modeled and computed ,for obtaining the residual stresses. Temperature, stress and strain fields were simulated, based on which, the residual stresses were also cah'ulated. Simulated resttlts showed that the longitudinal residual stresses were tensile stresses at the bonding interface, and decreased rapidly with the increase of the distance from the bonding interface until turned into compressive stresses. The compressive stresses decreased slowly as the distance increased, and approached to zero finally. The distribution of the transverse residual stresses was similar to that of the longitudinal residual stresses, but showed much smaller values. The residual stresses in one linear friction weld were measured by an X-ray diffrnctometer. The average valwe of errors between computed and measured results was 14. 5 %.
文摘The computer evaluation of weld X-ray film is an attractive technique for weld seam NDT ( nondestructive testing). To achieve this target, digitalization of film is the first step and automatic defect identification is another key technique. In this paper, a weld X-ray film digitalizing system has been established with linear array CCD and highlight LED light source. Its space resolution can reach 0. 04 mm/pixel and scanning speed can reach 100 mm/s for an industrial film. The transfer function curves of the system have been measured and the results indicate that its image gray resolution can reach 88 G/D at 4. 5D, and its dynamic range can be wider than 2. OD. In order to facilitate the evaluation of large welded structure, a panoramic evaluation algorithm is developed also. The algorithm includes image matching, image fusion and panoramic evaluation of the long linked film image.