Direct amination of isobutylene over zeolite catalysts with various topologies and acidities

The atomically economic and green chemical reaction of direct amination of isobutylene to tertbutylamine, particularly under the relative mild reaction conditions available for future industrial use,was carried out over zeolite catalysts possessing different topological structures, from one dimensional to three dimensional pore system, and from small 8-member ring pore（MRP） to medium 10 MRP and further to large 12 MRP zeolites, to disclose the relationship between the zeolite properties/topologies and their amination performance systematically under the mild reaction conditions. It was discovered that the pore structure and the acidities of zeolite catalysts played crucial roles in the isobutylene amination process, and suitable pore diameter（larger than 0.5 nm or with large side pockets/cups in the outside surface） and a certain number of mid-strong acid sites are indispensable to catalyze the amination reaction,while too strong acid strength was not conducive to the process of isobutylene amination. Among them,zeolites with topologies of BEA, MFI, MEL, MWW and EUO exhibited good amination performance, with which the isobutylene conversion was higher than 12.61%（>46.42% of the equilibrium conversion） under the studied mild reaction conditions. Due to the good amination performance and the large adjustable Si/Al;ratio range, ZSM-5 was selected to further study the effect of acidity on the amination performance systematically under the mild reaction conditions, and the activity-acidity relationship in the amination process was disclosed: the amination activity（isobutylene conversion） had a linear correlation with the amount of mid-strong B acidity under the studied conditions over ZSM-5 catalyst, which can provide guidance for further developing high-efficient amination catalyst under mild reaction conditions available for future industrial use.

Transformation of Biomass into Aromatics with Zeolite Catalysts

Biomass is a nature renewable resource which can be used for the production of high value chemicals and bio-fuels. In the present work, the transformation of sawdust into aromat- ics such as benzene, toluene and xylenes was investigated over a series of zeolite catalysts （NaZSM-5, HZSM-5, ReY and HY catalysts）. Among the tested catalysts, the HZSM-5 catalyst shows the highest activity for the production of aromatics. The yield and carbon selectivity of aromatics reached about 26.5% and 62.5C-mo1%, respectively over the HZSM-5 catalyst under the optimal condition of T=450 ℃, f（N2）=300 cm^3/min, and catalyst/lignin ratio of 2. The effects of the reaction conditions including temperature, gas flow rate, and catalyst/sawdust ratio on the production of aromatics were investigated in detail and the formation of aromatics from lignocellulosic biomass was also addressed.

Catalytic performance of Cu-and Zr-modified beta zeolite catalysts in the methylation of 2-methylnaphthalene

2,6-Dimethylnaphthalene(2,6-DMN) is a commercially important chemical for the production of polyethylenenaphthalate and polybutylene naphthalate. However, its complex synthesis procedure and high production cost significantly reduce the use of 2,6-DMN. In this study, the synthesis of 2,6-DMN was investigated with methylation of 2-methylnaphthalene(2-MN) over metal-loaded beta zeolite catalysts including beta zeolite, Cu-impregnated beta zeolite and Zr-impregnated beta zeolite. The experiments were performed in a fixed-bed reactor at atmospheric pressure under a nitrogen atmosphere. The reactor was operated at a temperature range of 400–500 °C and varying weight hourly space velocity between 1 and 3 h^(-1).The results demonstrated that 2,6-DMN can be synthesized by methylation of 2-MN over beta type zeolite catalysts.Besides 2,6-DMN, the product stream also contained other DMN isomers such as 2,7-DMN, 1,3-DMN, 1,2-DMN and 2,3-DMN. The activity and selectivity of beta zeolite catalyst were remarkably enhanced by Zr impregnation, whereas Cu modification of beta zeolite catalyst had an insignificant effect on its selectivity. The highest conversion of 2-MN reached81%, the highest ratio of 2,6-DMN/2,7-DMN reached 2.6 and the highest selectivity of 2,6-DMN was found to be 20% by using Zr-modified beta zeolite catalyst.

Effects of Calcination Temperature on the Acidity and Catalytic Performances of HZSM-5 Zeolite Catalysts for the Catalytic Cracking of n-Butane

The acidic modulations of a series of HZSM-5 catalysts were successfully made by calcination at different treatment temperatures, i.e. 500, 600, 650, 700 and 800 ℃, respectively. The results indicated that the total acid amounts, their density and the amount of B-type acid of HZSM-5 catalysts rapidly decreased, while the amounts of L-type acid had almost no change and thus the ratio of L/B was obviously enhanced with the increase of calcination temperature （excluding 800 ℃）. The catalytic performances of modified HZSM-5 catalysts for the cracking of n-butane were also investigated. The main properties of these catalysts were characterized by means of XRD, N2 adsorption at low temperature, NH3-TPD, FTIR of pyridine adsorption and BET surface area measurements. The results showed that HZSM-5 zeolite pretreated at 800 ℃ had very low catalytic activity for n-butane cracking. In the calcination temperature range of 500-700 ℃, the total selectivity to olefins, propylene and butene were increased with the increase of calcination temperature, while, the selectivity for arene decreased with the calcination temperature. The HZSM-5 zeolite calcined at 700 ℃ produced light olefins with high yield, at the reaction temperature of 650 ℃ the yields of total olefins and ethylene were 52.8% and 29.4%, respectively. Besides, the more important role is that high calcination temperature treatment improved the duration stability of HZSM-5 zeolites. The effect of calcination temperature on the physico-chemical properties and catalytic performance of HZSM-5 for cracking of n-butane was explored. It was found that the calcination temperature had large effects on the surface area, crystallinity and acid properties of HZSM-5 catalyst, which further affected the catalytic performance for n-butane cracking.

A facile solvent-free synthesis strategy for Co-imbedded zeolite-based Fischer-Tropsch catalysts for direct gasoline production

A series of Co-imbedded zeolite-based catalysts were synthesized following a facile solvent-free grinding route.The catalytic performance for direct syngas conversion to gasoline range hydrocarbons was compared with their counterpart Co-impregnated zeolite-based catalysts.Successful transformation of solid raw materials to targeted zeolite was confirmed by XRD,SEM,STEM,and N2 physisorption analysis.An in-depth study of acidic strength and acidic site distribution was conducted by NH3-TPD and Py-IR spectroscopy.Acidic strength showed a pivotal role in defining product range.Co@S1,with the weakest acidic strength of silicalite-1 among three types of zeolites,evaded over-cracking of product and exhibited the highest gasoline and isoparaffin selectivity(≈70%and 30.7%,respectively).Moreover,the solvent-free raw material grinding route for zeolite synthesis accompanies several advantages like the elimination of production of wastewater,high product yield within confined crystallization space,and elimination of safety concerns regarding high pressure due to the absence of the solvent.Facileness and easiness of the solvent-free synthesis route together with promising catalytic performance strongly support its application on the industrial scale.

Application of Acid Modified Catalysts with Different SiO_(2) Contents in the Hydrocracking of Light Cycle Oil for Light Aromatics Production

A series of functionalized USY/SiO_(2) zeolite composite supports were synthesized using the coating coprecipitation method,with tetraethyl orthosilicate(TEOS)as the silicon source and different ratios of USY to TEOS.Active metals nickel(Ni)and molybdenum(Mo)were loaded onto the supports using the impregnation method.Finally,a series of hydrogenation catalysts were synthesized.The characterization results showed that,compared with the USY catalyst,the addition of a certain quantity of SiO_(2) resulted in the disappearance of the strong acid sites on the catalyst,the number of weak acid and medium strong acid sites decreased,and a certain number of secondary mesoporous structures were formed.The addition of SiO_(2) reduced the secondary cracking of benzene,toluene,xylene,and ethylbenzene(BTXE)effectively,while excessive amounts of SiO_(2) reduced the hydrogenation activity of the catalyst,leading to a decline in the final yield of BTXE.At a maximum SiO_(2) content of 45%,the hydrogenation depth of light cycle oil(LCO)reached an optimum value.The hydrogenation performance of LCO was investigated in a fixed bed reactor at 380℃,4 MPa,and H2/oil volume ratio of 800:1,where the gasoline and diesel fractions reached 80.00%and 16.74%,respectively.NiMo-YS45 had the highest BTXE selectivity,and the final yield of BTXE reached 21.27%.

Kinetics of steam regeneration of SAPO-34 zeolite catalyst in methanol-to-olefins(MTO) process

Methanol-to-olefins(MTO)is industrially applied to produce ethylene and propylene using methanol converted from coal,synthetic gas,and biomass.SAPO-34 zeolites,as the most efficient catalyst in MTO process,are subject to the rapid deactivation due to coke deposition.Recent work shows that steam regeneration can provide advantages such as low carbon dioxide emission and enhanced light olefins yield in MTO process,compared to that by air regeneration.A kinetic study on the steam regeneration of spent SAPO-34 catalyst has been carried out in this work.In doing so,we first investigated the effect of temperature on the regeneration performance by monitoring the crystal structure,acidity,residual coke properties and other structural parameters.The results show that with the increase of regeneration temperature,the compositions of residual coke on the catalyst change from pyrene and phenanthrene to naphthalene,which are normally considered as active hydrocarbon pool species in MTO reaction.However,when the regeneration temperature is too high,nitrogen oxides can be found in the residual coke.Meanwhile,as the regeneration temperature increases,the quantity of residual coke reduces and the acidity,BET surface area and pore structure of the regenerated samples can be better recovered,resulting in prolonging catalyst lifetime.We have further derived the kinetics of steam regeneration,and obtained an activation energy of about 177.8 kJ·mol^(-1).Compared that with air regeneration,the activation energy of steam regeneration is higher,indicating that the steam regeneration process is more difficult to occur.

Study on Aromatization of C_6 Aliphatic Hydrocarbons on ZRP Zeolite Catalyst

The performance of ZRP zeolite catalysts for aromatization of C6 aliphatic hydrocarbons was investigated in a pulsed microreactor. The influence of metal modified ZRP zeolites on aromatization reaction was also studied, coupled with comparison of aromatization tendencies of olefins, paraffins and paraffins with different degrees of chain branching. Test results had shown that the lower the silicon/aluminum ratio in the ZRP zeolite, the higher the aromatization reactivity of aliphatic hydrocarbons. Modification of ZRP zeolite by zinc and its zinc content had apparent impact on the yield and distribution of aromatics. The aromatization tendency of olefins was apparently better than paraffins, while the aromatization tendency of monomethyl paraffins was better than that of straight-chain paraffins with the exception of dimethyl paraffins, which had worse aromatization tendency because of their steric hindrance.

SYNTHESIS AND PROPERTIES OF A NOVEL COMPOSITE ZSM-5 ZEOLITE/VERMICULITE CATALYST

The composite ZSM—5 zeolite/vermiculite catalyst,in which tiny ZSM—5 zeolite parti- cles embedded in the vermiculite substrate,has been synthesized by hydrothermal method with vermiculite as silicon source.The catalytic behavior of resulting catalyst for xylene isomerization,propylene aromatization and toluene disproportionation is better than that of HZSM—5 zeolite.

Low-temperature VOCs oxidation performance of Pt/zeolites catalysts with hierarchical pore structure

Different zeolites supported Pt catalystswithmicro-mesoporous structurewere prepared by organic base tetrapropylammonium hydroxide(TPAOH)treatment and their catalytic oxidation activity for various volatile organic compounds(VOCs)were evaluated.The results reveal that the synergistic effect between Pt nanoparticles and surface acid sites plays an important role in VOCs low-temperature removal.The small size and high dispersion of Pt nanoparticles on the surface of the zeolites would promote the catalytic oxidation of aromatics and alkanes over the Pt/zeolite catalysts,while strong acidity and abundant acid sites of catalysts are in favour of the oxidation of the VOCs containingNandOheteroatoms.In addition,it was found that Pt/ZSM-5 catalyst exhibits the highest oxidation activity for various VOCs low-temperature removal amongst all the catalysts due to the balance of both Pt dispersion and abundant acid sites in the catalyst.This comprehensive consideration should be very helpful when designing and preparing novel catalysts for the low-temperature removal of VOCs.

Pt confined in Sn-ECNU-46 zeolite for efficient alkane dehydrogenation

Highly dispersed and stable Pt-based catalysts play a crucial role in constructing efficient catalytic systems for alkane dehydrogenation.In this study,a novel bimetallic Pt-Sn catalyst confined in extra-large-pore ECNU-46 zeolite(denoted as Pt/Sn-ECNU-46)is prepared by post-treatment.The open-site framework Sn species((SiO)_(3)Sn-OH)serve as anchors to interact with Pt species,favoring the high dispersion of Pt.On the other hand,the framework Sn species act as the second metal to regulate the geometrical and electronic environment of Pt species,thus suppressing their accumulation.Pt/Sn-ECNU-46 achieves a good performance in propane dehy-drogenation(PDH)reaction with high initial propane conversion(46%)and propylene selectivity(>99%)as well as regeneration ability.In addition,Pt/Sn-ECNU-46 is also active in the dehydrogenation of n-hexane.This study explores the application of extra-large-pore zeolite as support in constructing metal-confined catalysts for alkane dehydrogenation.

Production of Low-carbon Light Olefins from Catalytic Cracking of Crude Bio-oil

Low-carbon light olefins are the basic feedstocks for the petrochemical industry. Catalytic cracking of crude bio-oil and its model compounds （including methanol, ethanol, acetic acid, acetone, and phenol） to light olefins were performed by using the La/HZSM-5 catalyst. The highest olefins yield from crude bio-oil reached 0.19 kg/（kg crude bio-oil）. The reaction conditions including temperature, weight hourly space velocity, and addition of La into the HZSM-5 zeolite can be used to control both olefins yield and selectivity. Moderate adjusting the acidity with a suitable ratio between the strong acid and weak acid sites through adding La to the zeolite effectively enhanced the olefins selectivity and improved the catalyst stability. The production of light olefins from crude bio-oil is closely associated with the chemical composition and hydrogen to carbon effective ratios of feedstock. The comparison between the catalytic cracking and pyrolysis of bio-oil was studied. The mechanism of the bio-oil conversion to light olefins was also discussed.

Ethylbenzene disproportionation and p-xylene selectivity enhancement in xylene isomerization using high crystallinity desilicated H-ZSM-5

Desilication accompanied with minimum loss of crystallinity effect of a high alumina ZSM-5 zeolite on the isomerization reaction of ethylbenzene/xylene mixtures has been considered.Desilication was assessed through XRF,XRD,FTIR,TEM,nitrogen adsorption/desorption,NH_3-TPD,^(29)Si and^(27)Al MAS NMR analytical techniques.Desilication was accompanied with the creation of super acid sites.There exists a limit(Si/Al molar ratio of9.67)for keeping high crystallinity and obtaining improved catalytic performance.Desilication promotes ethylbenzene conversion by disproportionation and trans-alkylation reactions while the same reactions are limited for the xylene isomers.The p-xylene approach to equilibrium improves by more than 7% at 400℃ and a WHSV of 2 h^(-1)for the optimum sample with respect to the parent zeolite.At the same conditions,the optimum sample exhibits the maximum ethylbenzene conversion of 89%,i.e.more than 40%w.r.t.of the parent zeolite.However,the xylene yield decreases only 3%.

A novel four-way combining catalysts for simultaneous removal of exhaust pollutants from diesel engine

A novel four-way combining catalysts containing double layers was applied to simultaneously remove four kinds of exhaust pollutants （NOx, CO, HC and PM） emitted from diesel engine. The four-way catalysts were characterized using scanning electron microscope （SEM） and Ultraviolet visible diffuse reflectance spectroscopy （UV-Vis DRS）. Their catalytic performances were evaluated by temperature-programmed reaction technology. The double layer catalysts could effectively remove the four main pollutants. The highest catalytic activity was given by the two-layered catalysts of La0.6 K0.4CoO3/Al2O3 and W/HZSM-5. Under the simulated exhaust gases conditions, the peak temperature of the soot combustion was 421℃, the maximal conversion of NO to N2 was 74%, the temperature of the HC total conversion was 357℃, and the maximum conversion ratio of CO was 99%.

Application of rare earths in fluid catalytic cracking： A review

The need for more active and hydrothermally stable fluid catalytic cracking（FCC）catalysts to combat the effect of metal contaminants has led to an increase in demand for rare earth oxides.Rare earth oxides enhance catalyst activity and prevent the loss of acid sites during the FCC unit operation,especially when heavy residue with high metal content is used as feed.In this paper,a review was carried out to show the effects of rare earth elements on the structure,activity,and stability of FCC catalysts.Also,the use of rare earth elements as vanadium traps was analyzed in conjunction with the mechanism of catalyst deactivation by vanadium.The objective was to elucidate the interaction of vanadium species with the zeolite component of the FCC catalysts and the role of rare earth elements in countering the deleterious effects of vanadium on the FCC catalysts.

Enhanced hydrothermal stability of Cu-SAPO-34 with an ultrathin TiO_(2)coated by atomic layer deposition for NH3-SCR

Reducing pollution and carbon emissions is an important step toward peaking CO_(2)emissions before 2030 and reaching carbon neutrality before 2060,and heavy diesel vehicle pollution,particularly nitrogen oxides(NOx)emissions,is an essential part.CuSAPO-34 is a CHA-type small pore molecular sieve with excellent ammonia(NH_(3))selective catalytic reduction(NH_(3)-SCR)catalytic activity,but it cannot be stored or applied because of severe degradation caused by low-temperature hydrothermal aging.To improve the hydrothermal stability,TiO_(2)was coated on the surface of Cu-SAPO-34 by the ALD method to form a uniform nanolayer.Though this ultrathin TiO_(2)nanolayer has little effect on NH_(3)-SCR catalytic activity of Cu-SAPO-34,the resistance to low-temperature hydrothermal aging in liquid water at 80℃for 24 h has greatly been improved.A study carried out by SEM,XRD,NH_(3)-TPD,and EPR,showed that the ultra-thin TiO_(2)nanolayers were covered uniformly and hydrolysis of frameworks silicon and the migration of Cu^(2+)was retarded.This method has some implications for the future preparation of highly robust Cu-SAPO-34 catalysts for industrial applications.This research could inspire the development of highly robust CuSAPO-34 catalysts to control the NOx emissions from diesel engines.

Two-step fast microwave-assisted pyrolysis of biomass for bio-oil production using microwave absorbent and HZSM-5 catalyst

A novel technology of two-step fast microwave-assisted pyrolysis（f MAP） of corn stover for bio-oil production was investigated in the presence of microwave absorbent（Si C） and HZSM-5catalyst. Effects of f MAP temperature and catalyst-to-biomass ratio on bio-oil yield and chemical components were examined. The results showed that this technology, employing microwave, microwave absorbent and HZSM-5 catalyst, was effective and promising for biomass fast pyrolysis. The f MAP temperature of 500°C was considered the optimum condition for maximum yield and best quality of bio-oil. Besides, the bio-oil yield decreased linearly and the chemical components in bio-oil were improved sequentially with the increase of catalyst-to-biomass ratio from 1：100 to 1：20. The elemental compositions of bio-char were also determined. Additionally, compared to one-step f MAP process, two-step f MAP could promote the bio-oil quality with a smaller catalyst-to-biomass ratio.