Synergistic effect of gradient Zn content and multiscale particles on the mechanical properties of Al-Zn-Mg-Cu alloys with coupling distribution of coarse-fine grains

This study investigated the influence of graded Zn content on the evolution of precipitated and iron-rich phases and grain struc-ture of the alloys,designed and developed the Al–8.0Zn–1.5Mg–1.5Cu–0.2Fe(wt%)alloy with high strength and formability.With the increase of Zn content,forming the coupling distribution of multiscale precipitates and iron-rich phases with a reasonable matching ratio and dispersion distribution characteristics is easy.This phenomenon induces the formation of cell-like structures with alternate distribu-tion of coarse and fine grains,and the average plasticity–strain ratio(characterizing the formability)of the pre-aged alloy with a high strength is up to 0.708.Results reveal the evolution and influence mechanisms of multiscale second-phase particles and the corresponding high formability mechanism of the alloys.The developed coupling control process exhibits considerable potential,revealing remarkable improvements in the room temperature formability of high-strength Al–Zn–Mg–Cu alloys.

Structural,mechanical and electronic properties of precipitates in Mg−Zn alloys

To accelerate the development and design of magnesium(Mg)alloys,the structural and mechanical properties of important precipitates in Mg−Zn alloys were studied by experiments and density functional theory.The nano-indentation tests revealed that the hardness of the precipitates initially increased and then decreased with increasing Zn content,and was significantly higher than that of pure Mg and Zn.The calculation results revealed that the precipitates stability initially increased and then decreased with increasing Zn concentration.The bulk moduli of the precipitates increased,whereas their shear and Young’s moduli initially increased and then decreased with increasing Zn content.The decreasing order of ductility for these compounds is MgZn_(2)>Mg_(21)Zn_(25)>Mg_(2)Zn_(11)>Mg_(4)Zn_(7).The surface profiles of the compounds revealed that they are obvious anisotropy.Both the degree of covalency and bond length of covalent bonds initially increased and then decreased with increasing Zn content.

Machine learning design of 400 MPa grade biodegradable Zn-Mn based alloys with appropriate corrosion rates

The commonly used trial-and-error method of biodegradable Zn alloys is costly and blindness.In this study,based on the self-built database of biodegradable Zn alloys,two machine learning models are established by the first time to predict the ultimate tensile strength(UTS)and immersion corrosion rate(CR)of biodegradable Zn alloys.A real-time visualization interface has been established to design Zn-Mn based alloys;a representative alloy is Zn-0.4Mn-0.4Li-0.05Mg.Through tensile mechanical properties and immersion corrosion rate tests,its UTS reaches 420 MPa,and the prediction error is only 0.95%.CR is 73μm/a and the prediction error is 5.5%,which elevates 50 MPa grade of UTS and owns appropriate corrosion rate.Finally,influences of the selected features on UTS and CR are discussed in detail.The combined application of UTS and CR model provides a new strategy for synergistically regulating comprehens-ive properties of biodegradable Zn alloys.

Improvement of microstructure and mechanical properties of Al−Cu−Li−Mg−Zn alloys through water-cooling centrifugal casting technique

The microstructure and mechanical properties of as-cast Al−Cu−Li−Mg−Zn alloys fabricated by conventional gravity casting and centrifugal casting techniques combined with rapid solidification were investigated.Experimental results demonstrated that compared with the gravity casting technique,the water-cooling centrifugal casting technique significantly reduces porosity,refinesα(Al)grains and secondary phases,modifies the morphology of secondary phases,and mitigates both macro-and micro-segregation.These improvements arise from the synergistic effects of the vigorous backflow,centrifugal field,vibration and rapid solidification.Porosity and coarse plate-like Al13Fe4/Al7Cu2Fe phase result in the fracture before the gravity-cast alloy reaches the yield point.The centrifugal-cast alloy,however,exhibits an ultra-high yield strength of 292.0 MPa and a moderate elongation of 6.1%.This high yield strength is attributed to solid solution strengthening(SSS)of 225.3 MPa,and grain boundary strengthening(GBS)of 35.7 MPa.Li contributes the most to SSS with a scaling factor of 7.9 MPa·wt.%^(-1).The elongation of the centrifugal-cast alloy can be effectively enhanced by reducing the porosity and segregation behavior,refining the microstructure and changing the morphology of secondary phases.

Effect of cold rolling deformation on microstructure evolution and mechanical properties of spray formed Al−Zn−Mg−Cu−Cr alloys

The impact of cold rolling deformation,which was introduced after solid solution and before aging treatment,on microstructure evolution and mechanical properties of the as-extruded spray formed Al−9.8Zn−2.3Mg−1.73Cu−0.13Cr(wt.%)alloy,was investigated.SEM,TEM,and EBSD were used to analyze the microstructures,and tensile tests were conducted to assess mechanical properties.The results indicate that the D1-T6 sample,subjected to 25%cold rolling deformation,exhibits finer grains(3.35μm)compared to the D0-T6 sample(grain size of 4.23μm)without cold rolling.Cold rolling refines the grains that grow in solution treatment.Due to the combined effects of finer and more dispersed precipitates,higher dislocation density and smaller grains,the yield strength and ultimate tensile strength of the D1-T6 sample can reach 663 and 737 MPa,respectively.In comparison to the as-extruded and D0-T6 samples,the yield strength of the D1-T6 sample increases by 415 and 92 MPa,respectively.

Microstructure of 18R-type long period ordered structure phase in Mg_(97)Y_2Zn_1 alloy

The microstructure of the 18R-type long period stacking ordered （LPSO） phase in Mg 97 Y 2 Zn 1 alloy was investigated by the first principles calculation. The arrangement rule of Zn and Y atoms in the LPSO structure is determined theoretically. The calculation results reveal that the additive atoms are firstly located in the fault layers at the two ends of the 18R-type LPSO structure, and then extend to fault layers in the interior, which is in good agreement with the experimental observations. This feature also implies the microstructural relationship between 18R and other LPSO structures. The cohesive energy and the formation heat indicate the dependence of the stability of 18R LPSO structure on contents of Y and Zn atoms. The calculated electronic structures reveal the underlying mechanism of microstructure and the stability of 18R LPSO structure.

In vitro and in vivo evaluation of effects of Mg-6Zn alloy on tight junction of intestinal epithelial cell

The effects of biodegradable Mg?6Zn alloy on tight junction of intestinal epithelial cells (IEC-6) were investigated. In the in vitro experiments, the cells were exposed to Mg?6Zn alloy extracts with different concentrations (0, 20% and 40%) for 1, 3 and 5 d. The real-time polymerase chain reaction (PCR) results show that when the cells are treated with 40% and 20% extracts, the expression of Zona Occludens 1 (ZO-1) and Occludin increase as compared with those in the control group. In the in vivo experiments, Mg?6Zn alloy and titanium staples were implanted into rabbits’ intestinal tract for 1, 2 and 3 weeks. By immunohistochemical staining of peri-implant intestinal tissue, increased expression of Occludin and ZO-1 are observed in the Mg?6Zn alloy groups as compared with those in the titanium and control groups. The results show that Mg?6Zn alloy in intestine may promote the regeneration of tight junction, and the extract with a certain concentration can induce the expression of tight junction related genes in IEC-6 cells.

Molecular dynamics simulation of relationship between local structure and dynamics during glass transition of Mg_7Zn_3 alloy

The rapid solidification process of Mg7Zn3 alloy was simulated by the molecular dynamics method. The relationship between the local structure and the dynamics during the liquid-glass transition was deeply investigated. It was found that the Mg-centered FK polyhedron and the Zn-centered icosahedron play a critical role in the formation of Mg7Zn3 metallic glass. The self-diffusion coefficients of Mg and Zn atoms deviate from the Arrhenius law near the melting temperature and then satisfy the power law. According to the time correlation functions of mean-square displacement, incoherent intermediate scattering function and non-Gaussian parameter, it was found that the β-relaxation in Mg7Zn3 supercooled liquid becomes more and more evident with decreasing temperature, and the α-relaxation time rapidly increases in the VFT law. Moreover, the smaller Zn atom has a faster relaxation behavior than the Mg atom. Some local atomic structures with short-range order have lower mobility, and they play a critical role in the appearance of cage effect in theβ-relaxation regime. The dynamics deviates from the Arrhenius law just at the temperature as the number of local atomic structures begins to rapidly increase. The dynamic glass transition temperature （Tc） is close to the glass transition point in structure （TgStr）.

Microstructure and mechanical properties of Mg_(94)Zn_2Y_4 extruded alloy with long-period stacking ordered structure

The microstructure and mechanical properties of Mg94Zn2Y4 extruded alloy containing long-period stacking ordered structures were systematically investigated by SEM and TEM analyses. The results show that the 18R-LPSO structure and α-Mg phase are observed in cast Mg94Zn2Y4 alloy. After extrusion, the LPSO structures are delaminated and Mg-slices with width of 50-200 nm are generated. By ageing at 498 K for 36 h, the ageing peak is attained andβ′phase is precipitated. Due to this novel precipitation, the microhardness ofα-Mg matrix increases apparently from HV108.9 to HV129.7. While the microhardness for LPSO structure is stabilized at about HV145. TEM observations and SAED patterns indicate that the β′ phase has unique orientation relationships betweenα-Mg and LPSO structures, the direction in the close-packed planes ofβ′precipitates perpendicular to that ofα-Mg and LPSO structures. The ultimate tensile strength for the peak-aged alloy achieves 410.7 MPa and the significant strength originates from the coexistence ofβ′precipitates and 18R-LPSO structures.

Effects of heat treatment on microstructure and mechanical properties of Mg-5Zn-0.63Er alloy

The microstructure evolution of the Mg 5Zn 0.63Er（mass fraction,%） alloy containing quasicrystalline phase（I-phase） under the as-cast condition was investigated via different heat treatments.The results show that apart from the precipitation of the W-phase particles,the I-phase almost dissolves into the matrix after solid solution treatment at 480℃ for 10 h（T4 state）.The solution-treated alloy was aged at 175℃ for 6-100 h（T6 state）.The ultimate tensile strength of the peak-aged alloy is approximately 261 MPa companying with an elongation of 10.5%.The improvement of the tensile strength is mainly attributed to the presence of the rod-like MgZn 2 particles.

Influence of I-phase and W-phase on microstructure and mechanical properties of Mg-8Li-3Zn alloy

Microstructures and mechanical properties of LZ83?xY alloys containingI-phase andW-phase were investigated by XRD, OM, SEM and EDS. The experimental results show that the content ofI-phase andW-phase changes by varying Zn/Y mass ratio in the LZ83?xY alloys. The cohesion ofI-phase/α-Mg eutectic pockets can enhance the strength in the as-cast LZ83?0.5Y and LZ83?1.0Y alloys, while theW-phase has no obvious strengthening effect on the LZ83?1.5Y alloy. In the extruded alloys, the I-phase andW-phase were extruded into the particles with nanoscale size in theβ-Li matrix phase. The dispersion strengthening of W-phase was more obvious because of the higher volume fraction. The ultimate tensile strength of extruded LZ83?1.5Y alloy is up to 238 MPa while the elongation is up to 20%.

Behavior and influence of Pband Biin Ag-Cu-Zn brazing alloy

The effects of trace content of Pb and Bi elements on the spreading property and the strength of brazed joints of Ag Cu Zn filler metal have been studied. The results show that Pb has little effect on both above properties, and Bi has remarkable influence on the spreading property but little effect on the strength of brazed joint. Pb and Bi dissolve into the Ag Cu Zn matrix and will melt and gather at lower temperature when that alloy is being heated. Therefore a liquid forms on the surface of the Ag Cu Zn alloy and overlays the melting alloy, then keeps the filler metal away from the materials being joined, and so decreases the spreading property.

Effects of minor Sc and Zr additions on mechanical properties and microstructure evolution of Al−Zn−Mg−Cu alloys

The effects of minor Sc and Zr additions on the mechanical properties and microstructure evolution of Al Zn Mg Cu alloys were studied using tensile tests, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The ultimate tensile strength of the peak-aged Al Zn Mg Cu alloy is improved by about 105 MPa with the addition of 0.10% Zr. An increase of about 133 MPa is observed with the joint addition of 0.07% Sc and 0.07% Zr. For the alloys modified with the minor addition of Sc and Zr (0.14%), the main strengthening mechanisms of minor addition of Sc and Zr are fine-grain strengthening, sub-structure strengthening and the Orowan strengthening mechanism produced by the Al3(Sc,Zr) and Al3Zr dispersoids. The volume of Al3Zr particles is less than that of Al3(Sc,Zr) particles, but the distribution of Al3(Sc,Zr) particles is more dispersed throughout the matrix leading to pinning the dislocations motion and restraining the recrystallization more effectively.

Production of high strength Al-Zn-Mg-Cu alloys by spray forming process

High strength Al Zn Mg Cu alloys were produced by spray forming process, and compacted by hot extrusion. The results show that the as deposited billets have fine grained microstructure and low porosity. After heat treatment, mechanical properties increase greatly: tensile strength up to 754 MPa, yield strength up to 722 MPa, fracture elongation up to 8%, and elastic modulus up to 72 GPa, respectively. [

Recent advances using equal-channel angular pressing to improve the properties of biodegradable Mg-Zn alloys

Magnesium alloys are of considerable current interest for use as degradable implants due to their unique properties including biodegrad-ability,biocompatibility,low density and adequate mechanical properties.Nevertheless,there is a need to further improve these properties either by alloying or through the use of appropriate processing.Among the different biodegradable Mg alloys now in use,the Mg-Zn series are of special interest and have been the subject of many research investigations.This is primarily because Zn is an essential element for the human body in addition to its positive effects in improving the mechanical strength and lowering the degradation rate of the implant.The properties of Mg-Zn alloys may be further improved both through the addition of third and fourth alloying elements such as Ca,Ag,Sn or Sr and/or by thermo-mechanical processing where the latter is more environmentally and economically favorable.In practice,procedures based on the application of severe plastic deformation(SPD)are especially suited to produce fine-grained microstructures with improved mechanical,degradation and cell behavior.Equal-channel angular pressing(ECAP)is a popular SPD technique that has the capability of pro-ducing bulk materials that are sufficiently large for use as typical implants.Accordingly,this review is designed to provide a comprehensive summary of the research that has been undertaken on ECAP-processed biodegradable Mg-Zn alloys.

Effects of deformation parameters on microstructure and texture of Mg−Zn−Ce alloy

Compression tests were performed on the Mg−6Zn−0.5Ce(wt.%)alloy using a Gleeble−1500 thermomechanical simulator testing system at temperatures of 250,300,350℃ and strain rates of 0.001,0.01,0.1 s^−1.The microstructure and texture evolution of the Mg−6Zn−0.5Ce alloy during hot compression were investigated by optical microscopy(OM)and electron backscattered diffraction(EBSD).The results showed that Zener−Hollomon parameters obtained from the deformation processes had a significant effect on the dynamic recrystallization and texture of the Mg−6Zn−0.5Ce alloy.The fraction of undynamically recrystallized(unDRXed)regions increased,and the dynamically recrystallized(DRXed)grain size decreased with increasing the Zener−Hollomon parameters.The texture intensity of the DRXed regions was weaker compared with that in the unDRXed regions,which resulted in a sharper texture intensity in the samples deformed with higher Zener−Hollomon parameters.The increase in recrystallized texture intensity was related to preferred grain growth.

Fine-grained Mg−1Mn−0.5Al−0.5Ca−0.5Zn alloy with high strength and good ductility fabricated by conventional extrusion

Mg−1Mn−0.5Al−0.5Ca−0.5Zn(wt.%)alloy was fabricated by conventional extrusion at 673 K with an extrusion ratio of 25:1,followed by aging at 473 K.The microstructure was characterized by scanning electron microscopy,electron back-scattered diffraction,and transmission electron microscopy.The mechanical properties were determined by the tensile test.The peak-aged sample shows fine recrystallized grains with an average grain size of 1.7μm.Area fraction of Al−Ca particles in the alloy increases significantly after peak aging.Meanwhile,botháañandác+añdislocations were observed to remain in the alloy after hot extrusion.Thus,the peak-aged sample exhibits simultaneously high strength and good ductility with the ultimate tensile stress,tensile yield stress,and tension fracture elongation of 320 MPa,314 MPa,and 19.0%,respectively.

Simultaneous improvement of strength and ductility by Mn addition in extruded Mg−Gd−Zn alloy

The influence of Mn content on the microstructure,tensile properties and strain-hardening behaviors of extruded Mg−1Gd−0.5Zn−xMn(x=0,0.3 and 1,wt.%)alloy sheets was investigated by X-ray diffraction(XRD),scanning electron microscope(SEM),and electron backscatter diffraction(EBSD).The results show that the completely recrystallized grain structure and the extrusion direction(ED)-titling texture are observed in all the extruded sheets.The mean grain size and weakened ED-titling texture of the extruded sheets are gradually reduced with increasing Mn content.This is primarily associated with the formation of new fineα-Mn particles by Mn addition.Tensile properties show that the addition of Mn also leads to the improvement of yield strengths,ultimate tensile strengths and elongations of the extruded Mg−1Gd−0.5Zn−xMn sheets,which is mainly due to the fine grains andα-Mn particles.In addition,the Mg−1Gd−0.5Zn−1Mn sheet has the lowest strain-hardening exponent and the best hardening capacity among all prepared Mg−1Gd−0.5Zn−xMn sheets.

Preparation of a single-phase Mg-6Zn alloy via ECAP-stimulated solution treatment

The solution of the intermetallic phase and the homogenization of composition are important for Mg alloy biomaterials.A single-phase Mg-6Zn alloy with the average grain size of about 20μm was prepared by ECAP processed for six passes at 320°C.It indicated that the ECAP could significantly promote the process of solid solution in Mg-Zn alloy.The results showed that complete dissolution of the intermetallic phase improved the corrosion resistance of Mg-6Zn alloy in 0.9%NaCl solution by turning the corrosion behavior into uniform corrosion and increased the hardness in combination with its smaller grain size.

Effect of Al addition on microstructure and mechanical properties of Mg−Zn−Sn−Mn alloy

The microstructure and properties of the as-cast,as-homogenized and as-extruded Mg−6Zn−4Sn−1Mn(ZTM641)alloy with various Al contents(0,0.5,1,2,3 and 4 wt.%)were investigated by OM,XRD,DSC,SEM,TEM and uniaxial tensile tests.The results show that when the Al content is not higher than 0.5%,the alloys are mainly composed of α-Mg,Mg_(2)Sn,Al_(8)Mn_(5)and Mg_(7)Zn_(3)phases.When the Al content is higher than 0.5%,the alloys mainly consist ofα-Mg,Mg_(2)Sn,MgZn,Mg_(32)(Al,Zn)_(49),Al_(2)Mg_(5)Zn_(2),Al_(11)Mn_(4)and Al_(8)Mn_(5)phases.A small amount of Al(≤1%)can increase the proportion of fine dynamic recrystallized(DRXed)grains during hot-extrusion process.The roomtemperature tensile test results show that the ZTM641−1Al alloy has the best comprehensive mechanical properties,in which the ultimate tensile strength is 332 MPa,yield strength is 221 MPa and the elongation is 15%.Elevatedtemperature tensile test results at 150 and 200℃ show that ZTM641−2Al alloy has the best comprehensive mechanical properties.