Effect of Y addition on microstructure and mechanical properties of Mg-Zn-Mn alloy

The effects of Y on the microstructure and mechanical properties of Mg-6Zn-lMn alloy were investigated. The results show that the addition of Y has significant effect on the phase composition, microstructure and mechanical properties of Mg-6Zn-lMn alloy. Varied phases compositions, including Mg7Zn3, I-phase （Mg3YZn6）, W-phase （Mg3Y2Zn3） and X-phase （MgI2YZn）, are obtained by adjusting the Zn to Y mass ratio. Mn element exists as the fine Mn particles, which are well distributed in the alloy. Thermal analysis and microstructure observation reveal that the phase stability follows the trend of X〉W〉/〉MgTZn3. In addition, Y can improve the mechanical properties of Mg-Zn-Mn alloy significantly, and the alloy with Y content of 6.09% has the best mechanical properties. The high strength is mainly due to the strengthening by the grain size refinement, dispersion strengthening by fine Mn particles, and introduction of the Mg-Zn-Y ternary phases.

Enhanced mechanical properties and formability of hot-rolled Mg-Zn-Mn alloy by Ca and Sm alloying

In order to broaden the application of wrought Mg alloy sheets in the automotive industry,the influence of Ca and Sm alloying on the texture evolution,mechanical properties,and formability of a hot-rolled Mg-2Zn-0.2Mn alloy was investigated by OM,XRD,SEM,EBSD,tensile tests,and Erichsen test.The results showed that the average grain size and basal texture intensity of Mg-2Zn-0.2Mn alloys were remarkably decreased after Ca and Sm additions.0.64 wt.%Ca or 0.48 wt.%Sm addition significantly increased the tensile strength,ductility and formability.Moreover,the synergetic addition of Sm and Ca improved the ductility and formability of Mg-2Zn-0.2Mn alloy,which was due to the change of Ca distribution and further reduction of the size of Ca-containing particles by Sm addition.The results provided a possibility of replacing RE elements with Ca and Sm in Mg alloys which bring about outstanding mechanical properties and formability.

Electrochemical investigation on the effects of sulfate ion concentration,temperature and medium pH on the corrosion behavior of Mg-Al-Zn-Mn alloy in aqueous ethylene glycol

The effects of sulfate ion concentration,temperature and medium pH on the corrosion of Mg–Al–Zn–Mn alloy in 30%aqueous ethylene glycol solution have been investigated by electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy methods.Surface morphology of the alloy was examined before and after immersing in the corrosive media by scanning electron microscopy(SEM)and energy dispersion X-ray(EDX)analysis.Activation energy,enthalpy of activation and entropy of activation were calculated from Arrhenius equation and transition state theory equation.The obtained results indicate that,the rate of corrosion increases with the increase in sulfate ion concentration and temperature of the medium and decreases with the increase in the pH of the medium.

Substitution of Ni for Zn on microstructure and mechanical properties of Mg-Gd-Y-Zn-Mn alloy

This study analyzes the effect of substitution of Ni for Zn on microstructure and mechanical properties of Mg-Gd-Y-Zn-Mn alloy.Our results show that the volume fraction of Mg5(Gd,Y)and(Mg,Zn)3RE phase decreased and LPSO phase increased with more substitution of Ni.After homogenization,onlyα-Mg and LPSO phase existed.In Mg-Gd-Y-Zn-Mn alloys,the LPSO phases mainly consisted of the 14H type.While in Mg-Gd-Y-Ni-Mn alloy,the LPSO phases consisted of the 18R type.In addition,compared with Mg-Gd-Y-Zn-Mn alloy,the mechanical properties of as-extruded Ni-substitution alloys were improved due to the better refinement of the size of grains and LPSO phases.The tensile strength in as-extruded Mg-Gd-Y-Ni-Mn alloy could reach up to 400 MPa with 18%of the elongation to failure.

Corrosion behavior of Mg-Al-Pb and Mg-Al-Pb-Zn-Mn alloys in 3.5% NaCl solution

Mg-6%Al-5%Pb and Mg-6%Al-5%Pb-0.55%Zn-0.22%Mn(mass fraction) alloys were prepared by induction melting with the protection of argon.The corrosion behaviors of these alloys were studied by electrochemical measurements and immersion tests.The results show that at the corrosion onset of Mg-Al-Pb anode there is an incubation period that can be shortened with 0.55%Zn and 0.22%Mn additions in the magnesium matrix.The corrosion rate of Mg-Al-Pb anode is mainly determined by the incubation period.Short incubation period always leads to high corrosion rate while long incubation period leads to low corrosion rate.The corrosion rates based on the corrosion current density by the electrochemical measurements do not agree with the measurements evaluated from the evolved hydrogen volume.

On the improved tensile strength and ductility of Mg-Sn-Zn-Mn alloy processed by aging prior to extrusion

This study investigated the influence of aging prior to extrusion(APE)on the tensile strength and ductility of as-extruded Mg-8.32Sn-1.85Zn-0.17Mn alloy.Results demonstrated that APE treatment dramatically increased the volume fraction of recrystallized grains,thereby decreasing the grain size of the as-extruded alloy.This phenomenon was primarily attributed to the particle-stimulated nucleation and pinning effect induced by large amounts of small Mg 2 Sn precipitates produced by the APE treatment and dynamic precipitation.The tensile yield strength increased from 242.4 MPa to 256.5 MPa after APE treatment.The improved tensile strength can be attributed to the enhanced grain boundary strengthening and precipitation strengthening.The ductility of the as-extruded alloy also markedly increased from 7.1%to 13.5%after the APE treatment.The improved ductility of APE alloy was attributed to the texture randomization,the activity of pyramidal<c+a>slip and the suppressed formation of{10-11}contraction twins and coarse Mg 2 Sn phases.

Microstructures and mechanical properties of high strength Mg-Zn-Mn alloy

The microstructures and mechanical properties of a new Mg-6%Zn-1%Mn(mass fraction) wrought magnesium alloy were studied,which could be extruded smoothly at 310-330℃with a complete dynamic recrystallization.After solution treatment one and two-step aging techniques were used.All as-aged microstructures contained two types of dispersed phases:β' phases and pureα-Mn particles.The two-step aging had a better strengthening effect than the traditional one-step aging,and the strength value achieved by the two-step aging could reach that of the ZK60 wrought magnesium alloy.The outstanding precipitation strengthening effect of the alloy should be attribute to the GP zones,diffusive solute-rich zones and some metastable phases formed during the first step aging that provide more effective nuclei for Mg-Zn strengthening phases during the second step aging.

Effect of Zn on mechanical property and corrosion property of extruded Mg-Zn-Mn alloy

The effect of Zn on the microstructure, the mechanical property and the corrosion property in simulated body fluid(SBF) of an extruded Mg-Mn alloy was studied. The results indicate that the addition of Zn element can significantly refine the grain size of the extruded Mg-Mn alloy. When Zn content is increased from 0% to 3%, the grain size decreases from 12 μm to 4 μm. Meanwhile, the mechanical properties also increase remarkably with increasing Zn content. When Zn content is 3%, the ultimate tensile strength and the yield strength are increased by 54.7 MPa and 69.7 MPa, respectively. Zn can also improve the anti-corrosion property of the alloy. The best anti-corrosion property is obtained with 1% Zn. However, further increase of Zn content up to 3% deteriorates the corrosion property. Finally, the influence mechanism of Zn on the microstructure, the mechanical property and the corrosion property was discussed.

Cavitation and grain boundary sliding during creep of Mg-Y-Nd-Zn-Mn alloy

Creep of squeeze-cast Mg-3Y-2Nd-1Zn-1Mn alloy was investigated at the constant load in the stress range of 30-80 MPa. Tensile creep tests were performed at 300℃up to the final fracture.Several tests at 50 MPa were interrupted after reaching the steady state creep;and another set of creep tests was interrupted after the onset of ternary creep.Fraction of cavitated dendritic boundaries was evaluated using optical microscopy.Measurement of grain boundary sliding by observation of the offset of marker lines was carried out on the surface of the crept specimens after the test interruption by scanning electron microscopy and by confocal laser scanning microscopy.The results show that the dominant creep mechanism in this alloy is dislocation creep with minor contribution of the grain boundary sliding.Creep failure took place by the nucleation,growth and coalescence of creep cavities on the boundaries predominantly oriented perpendicular to the applied stress.Increasing amount of cavitated boundaries with time of creep exposure supports the mechanism of continuous cavity nucleation and growth.

Study on the low mechanical anisotropy of extruded Mg-Zn-Mn-Ce-Ca alloy tube in the compression process

In this study,the extruded Mg-Zn-Mn-Ce-Ca alloy tube with a low compression anisotropy along the ED,45ED and TD was prepared.The effect of the second phases,initial texture and deformation behavior on this low mechanical anisotropy was investigated.The results revealed that the alloy tube contains the high content(Mg1-xZnx)11Ce phase and the low content of Mg12Ce phase.These second phases are respectively incoherent and coherent with the Mg matrix,and their influence can be ignored.Additionally,the alloy tube exhibited a weak basal fiber texture,where the c-axis was aligned along the 0°∼30°tilt from TD to ED.Such a texture made the initial deformation(at 1.0%∼1.6%strain)of the three samples controlled by comparable basalslip.As deformation progressed(1.6∼9.0%strain),larger amounts of ETWs nucleated and gradually approached saturation in the three samples,re-orienting the c-axis to a 0°∼±30°deviation with respect to the loading directions.Meanwhile,the prismatic and pyramidal<c+a>slips replaced the dominant deformation progressively until fracture.Eventually,the similar deformation mechanisms determined by the weak initial texture in the three samples contribute to the comparable strain hardening rates,resulting in the low compressive anisotropy of the alloy tube.

Microstructures and mechanical properties of a commercial Mg-Al-Zn-Mn alloy with various hot-extrusion processes

Mg-Al-Zn-Mn(AZ)system alloys have become widely used due to their good castability,excellent formability and outstanding corrosion resistance[1-6].However,their strength is still much lower than that of traditional Mg-RE(rare earth)based alloys or even some new Mg-Li basedalloys[7-19].

Machine learning design of 400 MPa grade biodegradable Zn-Mn based alloys with appropriate corrosion rates

The commonly used trial-and-error method of biodegradable Zn alloys is costly and blindness.In this study,based on the self-built database of biodegradable Zn alloys,two machine learning models are established by the first time to predict the ultimate tensile strength(UTS)and immersion corrosion rate(CR)of biodegradable Zn alloys.A real-time visualization interface has been established to design Zn-Mn based alloys;a representative alloy is Zn-0.4Mn-0.4Li-0.05Mg.Through tensile mechanical properties and immersion corrosion rate tests,its UTS reaches 420 MPa,and the prediction error is only 0.95%.CR is 73μm/a and the prediction error is 5.5%,which elevates 50 MPa grade of UTS and owns appropriate corrosion rate.Finally,influences of the selected features on UTS and CR are discussed in detail.The combined application of UTS and CR model provides a new strategy for synergistically regulating comprehens-ive properties of biodegradable Zn alloys.

Accelerated design of high-performance Mg-Mn-based magnesium alloys based on novel bayesian optimization

Magnesium(Mg),being the lightest structural metal,holds immense potential for widespread applications in various fields.The development of high-performance and cost-effective Mg alloys is crucial to further advancing their commercial utilization.With the rapid advancement of machine learning(ML)technology in recent years,the“data-driven''approach for alloy design has provided new perspectives and opportunities for enhancing the performance of Mg alloys.This paper introduces a novel regression-based Bayesian optimization active learning model(RBOALM)for the development of high-performance Mg-Mn-based wrought alloys.RBOALM employs active learning to automatically explore optimal alloy compositions and process parameters within predefined ranges,facilitating the discovery of superior alloy combinations.This model further integrates pre-established regression models as surrogate functions in Bayesian optimization,significantly enhancing the precision of the design process.Leveraging RBOALM,several new high-performance alloys have been successfully designed and prepared.Notably,after mechanical property testing of the designed alloys,the Mg-2.1Zn-2.0Mn-0.5Sn-0.1Ca alloy demonstrates exceptional mechanical properties,including an ultimate tensile strength of 406 MPa,a yield strength of 287 MPa,and a 23%fracture elongation.Furthermore,the Mg-2.7Mn-0.5Al-0.1Ca alloy exhibits an ultimate tensile strength of 211 MPa,coupled with a remarkable 41%fracture elongation.

Relationship between the unique microstructures and behaviors of high-entropy alloys

High-entropy alloys(HEAs),which were introduced as a pioneering concept in 2004,have captured the keen interest of nu-merous researchers.Entropy,in this context,can be perceived as representing disorder and randomness.By contrast,elemental composi-tions within alloy systems occupy specific structural sites in space,a concept referred to as structure.In accordance with Shannon entropy,structure is analogous to information.Generally,the arrangement of atoms within a material,termed its structure,plays a pivotal role in dictating its properties.In addition to expanding the array of options for alloy composites,HEAs afford ample opportunities for diverse structural designs.The profound influence of distinct structural features on the exceptional behaviors of alloys is underscored by numer-ous examples.These features include remarkably high fracture strength with excellent ductility,antiballistic capability,exceptional radi-ation resistance,and corrosion resistance.In this paper,we delve into various unique material structures and properties while elucidating the intricate relationship between structure and performance.

Microstructure and damping properties of LPSO phase dominant Mg-Ni-Y and Mg-Zn-Ni-Y alloys

This work studied the microstructure,mechanical properties and damping properties of Mg_(95.34)Ni_(2)Y_(2.66) and Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloys systematically.The difference in the evolution of the long-period stacked ordered(LPSO)phase in the two alloys during heat treatment was the focus.The morphology of the as-cast Mg_(95.34)Ni_(2)Y_(2.66)presented a disordered network.After heat treatment at 773 K for 2 hours,the eutectic phase was integrated into the matrix,and the LPSO phase maintained the 18R structure.As Zn partially replaced Ni,the crystal grains became rounded in the cast alloy,and lamellar LPSO phases and more solid solution atoms were contained in the matrix after heat treatment of the Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloy.Both Zn and the heat treatment had a significant effect on damping.Obvious dislocation internal friction peaks and grain boundary internal friction peaks were found after temperature-dependent damping of the Mg_(95.34)Ni_(2)Y_(2.66)and Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloys.After heat treatment,the dislocation peak was significantly increased,especially in the alloy Mg_(95.34)Ni_(2)Y_(2).66.The annealed Mg_(95.34)Ni_(2)Y_(2.66)alloy with a rod-shaped LPSO phase exhibited a good damping performance of 0.14 atε=10^(−3),which was due to the difference between the second phase and solid solution atom content.These factors also affected the dynamic modulus of the alloy.The results of this study will help in further development of high-damping magnesium alloys.

High corrosion and wear resistant electroless Ni–P gradient coatings on aviation aluminum alloy parts

A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were used to characterize the different Ni–P coatings’ morphologies, phase structures, elemental compositions, and corrosion protection. The gradient coating showed good adhesion and high corrosion and wear resistance, enabling the application of aluminum alloy in harsh environments. The results showed that the double zinc immersion was vital in obtaining excellent adhesion (81.2 N). The optimal coating was not peeled and shredded even after bending tests with angles higher than 90°and was not corroded visually after 500 h of neutral salt spray test at 35℃. The high corrosion resistance was attributed to the misaligning of these micro defects in the three different nickel alloy layers and the amorphous structure of the high P content in the outer layer. These findings guide the exploration of functional gradient coatings that meet the high application requirement of aluminum alloy parts in complicated and harsh aviation environments.

Alloy design for laser powder bed fusion additive manufacturing:a critical review

Metal additive manufacturing(AM)has been extensively studied in recent decades.Despite the significant progress achieved in manufacturing complex shapes and structures,challenges such as severe cracking when using existing alloys for laser powder bed fusion(L-PBF)AM have persisted.These challenges arise because commercial alloys are primarily designed for conventional casting or forging processes,overlooking the fast cooling rates,steep temperature gradients and multiple thermal cycles of L-PBF.To address this,there is an urgent need to develop novel alloys specifically tailored for L-PBF technologies.This review provides a comprehensive summary of the strategies employed in alloy design for L-PBF.It aims to guide future research on designing novel alloys dedicated to L-PBF instead of adapting existing alloys.The review begins by discussing the features of the L-PBF processes,focusing on rapid solidification and intrinsic heat treatment.Next,the printability of the four main existing alloys(Fe-,Ni-,Al-and Ti-based alloys)is critically assessed,with a comparison of their conventional weldability.It was found that the weldability criteria are not always applicable in estimating printability.Furthermore,the review presents recent advances in alloy development and associated strategies,categorizing them into crack mitigation-oriented,microstructure manipulation-oriented and machine learning-assisted approaches.Lastly,an outlook and suggestions are given to highlight the issues that need to be addressed in future work.

Recent innovations in laser additive manufacturing of titanium alloys

Titanium(Ti)alloys are widely used in high-tech fields like aerospace and biomedical engineering.Laser additive manufacturing(LAM),as an innovative technology,is the key driver for the development of Ti alloys.Despite the significant advancements in LAM of Ti alloys,there remain challenges that need further research and development efforts.To recap the potential of LAM high-performance Ti alloy,this article systematically reviews LAM Ti alloys with up-to-date information on process,materials,and properties.Several feasible solutions to advance LAM Ti alloys are reviewed,including intelligent process parameters optimization,LAM process innovation with auxiliary fields and novel Ti alloys customization for LAM.The auxiliary energy fields(e.g.thermal,acoustic,mechanical deformation and magnetic fields)can affect the melt pool dynamics and solidification behaviour during LAM of Ti alloys,altering microstructures and mechanical performances.Different kinds of novel Ti alloys customized for LAM,like peritecticα-Ti,eutectoid(α+β)-Ti,hybrid(α+β)-Ti,isomorphousβ-Ti and eutecticβ-Ti alloys are reviewed in detail.Furthermore,machine learning in accelerating the LAM process optimization and new materials development is also outlooked.This review summarizes the material properties and performance envelops and benchmarks the research achievements in LAM of Ti alloys.In addition,the perspectives and further trends in LAM of Ti alloys are also highlighted.

Influence of heat treatment on microstructure,mechanical and corrosion behavior of WE43 alloy fabricated by laser-beam powder bed fusion

Magnesium(Mg)alloys are considered to be a new generation of revolutionary medical metals.Laser-beam powder bed fusion(PBF-LB)is suitable for fabricating metal implants withpersonalized and complicated structures.However,the as-built part usually exhibits undesirable microstructure and unsatisfactory performance.In this work,WE43 parts were firstly fabricated by PBF-LB and then subjected to heat treatment.Although a high densification rate of 99.91%was achieved using suitable processes,the as-built parts exhibited anisotropic and layeredmicrostructure with heterogeneously precipitated Nd-rich intermetallic.After heat treatment,fine and nano-scaled Mg24Y5particles were precipitated.Meanwhile,theα-Mg grainsunderwent recrystallization and turned coarsened slightly,which effectively weakened thetexture intensity and reduced the anisotropy.As a consequence,the yield strength and ultimate tensile strength were significantly improved to(250.2±3.5)MPa and(312±3.7)MPa,respectively,while the elongation was still maintained at a high level of 15.2%.Furthermore,the homogenized microstructure reduced the tendency of localized corrosion and favoredthe development of uniform passivation film.Thus,the degradation rate of WE43 parts was decreased by an order of magnitude.Besides,in-vitro cell experiments proved their favorable biocompatibility.

An ionic liquid-assisted strategy for enhanced anticorrosion of low-energy PEO coatings on magnesium–lithium alloy

A low-energy plasma electrolytic oxidation(LePEO)technique is developed to simultaneously improve energy efficiency and anti-corrosion.Ionic liquids(1-butyl-3-methylimidazole tetrafluoroborate(BmimBF_(4)))as sustainable corrosion inhibitors are chosen to investigate the corrosion inhibition behavior of ionic liquid(ILs)during the LePEO process for LA91 magnesium-lithium(Mg-Li)alloy.Results show that the ionic liquid BmimBF_(4)participates in the LePEO coating formation process,causing an increment in coating thickness and surface roughness.The low conductivity of the ionic liquid is responsible for the voltage and breakdown voltage increases during the LePEO with IL process(LePEO-IL).After adding BmimBF_(4),corrosion current density decreases from 1.159×10^(−4)A·cm^(−2)to 8.143×10^(−6)A·cm^(−2).The impedance modulus increases to 1.048×10^(4)Ω·cm^(−2)and neutral salt spray remains intact for 24 h.The superior corrosion resistance of the LePEO coating assisted by ionic liquid could be mainly attributed to its compact and thick barrier layer and physical absorption of ionic liquid.The ionic liquid-assisted LePEO technique provides a promising approach to reducing energy consumption and improving film performance.