Mg-Gd-Y-Zr alloy was purified by the method of filtering purification.The type,morphology,size distribution and volume fraction of inclusions in the alloy were analyzed using optical microscope and scanning electron m...Mg-Gd-Y-Zr alloy was purified by the method of filtering purification.The type,morphology,size distribution and volume fraction of inclusions in the alloy were analyzed using optical microscope and scanning electron microscope,and the effects of the inclusions on the mechanical and corrosion properties of the alloy were investigated.The results indicate that the filtering purification method is effective to remove inclusions in the alloy.By the filtering purification method,the average size of inclusions in the alloy reduces from 12.7μm to 4.3μm and the average volume fraction of inclusions in the alloy reduces from 0.26%to 0.06%. The ultimate tensile strength,yield strength and elongation of the alloy are improved from 200 MPa,156 MPa and 3.4%to 232 MPa,167 MPa and 7.0%,respectively.The corrosion rate of the alloy decreases dramatically from 38.8g/(m2·d) to 2.5 g/(m 2·d) in the salt spray test.展开更多
The effects of thermomechanical treatment on the properties and microstructure of Cu-Cr-Zr alloy and Cu-Cr-Zr-Ag alloy were investigated. Ag addition improves the mechanical properties of the alloy through solid solut...The effects of thermomechanical treatment on the properties and microstructure of Cu-Cr-Zr alloy and Cu-Cr-Zr-Ag alloy were investigated. Ag addition improves the mechanical properties of the alloy through solid solution strengthening and brings a little effect on the electrical conductivity of the alloy. A new Cu-Cr-Zr-Ag alloy was developed, which has an excellent combination of the tensile strength, elongation, and electrical conductivity reaching 476.09 MPa, 15.43% and 88.68% IACS respectively when subjected to the optimum thermomechanical treatment, i.e., solution-treating at 920°C for 1 h, cold drawing to 96% deformation, followed by aging at 400°C for 3 h. TEM analysis re-vealed two kinds of finely dispersed precipitates of Cr and Cu4Zr. It is very important to use the mechanisms of solid solution strengthening, work hardening effect as well as precipitate pinning effect of dislocations to improve tensile strength of the alloy without adversely affecting its electrical conductivity.展开更多
Microstructure and mechanical properties of Mg-15wt.%Gd-5 wt.%Y-0.5wt.% Zr alloy were investigated in a series of conditions. The eutectic was dissolved into the matrix and there was no evident grain growth after solu...Microstructure and mechanical properties of Mg-15wt.%Gd-5 wt.%Y-0.5wt.% Zr alloy were investigated in a series of conditions. The eutectic was dissolved into the matrix and there was no evident grain growth after solutionized at 525 °C for 12 h. The evolution of the phase constituents from as-cast to cast-T4 was as follows: α-Mg solid solution+Mg5(Gd,Y) eutectic compound→α-Mg solid solution+ spheroidized Mg5(Gd, Y) phase→α-Mg supersaturated solid solution+cuboid-shaped compound (Mg2Y3Gd2). And the precipitation se- quences of Mg-15Gd-5Y-0.5Zr alloy were observed, according to the hardness response to isothermal ageing at 225-300 °C for 0-128 h.展开更多
An Al-5.8Mg-0.4Mn-0.35(Sc+Zr) (mass fraction,%) alloy sheet was prepared using water chilling copper mould ingot metallurgy processing which was protected by active flux. The influence of stabilizing annealing on mech...An Al-5.8Mg-0.4Mn-0.35(Sc+Zr) (mass fraction,%) alloy sheet was prepared using water chilling copper mould ingot metallurgy processing which was protected by active flux. The influence of stabilizing annealing on mechanical properties and microstructure of the cold rolling sheet was studied. The results show that the strength and hardness of the alloy decrease,while the elongation increases with increasing the stabilizing annealing temperature. With the increase of stabilizing annealing time,the strength and hardness of the alloy drop slightly but its ductility exhibits no change. Partial recovery and recrystallization orderly occur with the increase of annealing temperature during stabilizing treatment. Only different degrees of recovery occur in the alloys annealed below 400 °C for 1 h. Partial recrystallization occurs after annealed at 450 °C for 1 h. By annealing at 300 °C for 1 h,the alloy can obtain the optimum application values of σb,σ0.2 and δ,which are 436 MPa,327 MPa and 16.7%,respectively.展开更多
The effects of deep cryogenic treatment on mechanical behavior of a Cu-Cr-Zr alloy for electrodes of spot weld- ing were investigated employing Brinell-hardness testing unit, abrasion examination machine, electronic a...The effects of deep cryogenic treatment on mechanical behavior of a Cu-Cr-Zr alloy for electrodes of spot weld- ing were investigated employing Brinell-hardness testing unit, abrasion examination machine, electronic almighty testing machine and X-ray stress analyzer. Tensile fracture surfaces of the alloy were characterized by scanning electronic micro- scope (SEM) with energy dispersive X-ray spectroscopy (EDS). The results showed that, after deep cryogenic treatment, σb and σ0.2 increased 23 MPa and 21 MPa respectively, the wear rate of the alloy exhibited the trend of decrease with the de- creasing temperature and increasing time of deep cryogenic treatment, and the surface residual stress of the alloy was par- tially eliminated by deep cryogenic treatment.展开更多
The mechanical properties and microstructure of an as-cast Mg-5.0Sn-1.0Mn-0.4Zr alloy were investigated during thermo mechanical treatments consisting of hot extrusion, rolling, and ageing at 200°C. The results i...The mechanical properties and microstructure of an as-cast Mg-5.0Sn-1.0Mn-0.4Zr alloy were investigated during thermo mechanical treatments consisting of hot extrusion, rolling, and ageing at 200°C. The results indicate that only Mg2Sn phases formed in the Mg matrix, Mn and Zr do not cause the formation of any new phases. The average grain size, tensile strength and elongation were 22 μm, 285 MPa, and 14.5%, respectively, after extrusion + rolling + ageing treatment (ERA). The mechanical properties of ERA alloys with a peak hardness of 81 HV and 6.7% are improved compared with those of EA (extrusion + ageing treatment) samples;these changes are attributed to grain refinement and solid solution strengthening, age hardening, and precipitation strengthening.展开更多
The corrosion behaviour of Mg-3.0Nd-0.4Zr (NK30) magnesium alloy was investigated in as-cast (F), solution treated (T4) and peak-aged (T6) conditions in 5% NaCl solution by immersion tests and electrochemical measurem...The corrosion behaviour of Mg-3.0Nd-0.4Zr (NK30) magnesium alloy was investigated in as-cast (F), solution treated (T4) and peak-aged (T6) conditions in 5% NaCl solution by immersion tests and electrochemical measurements. The results of immersion test show that NK30 alloy exhibits better corrosion resistance in F condition than it does in the other two conditions due to the more compact corrosion film formed on alloy in F condition. The potentiodynamic polarization curves show that the overpotential of cathodic hydrogen evolution reaction on NK30-F is much higher than that on NK30-T4 and NK30-T6. The corrosion potentials of NK30 increase in the following order: F<T4<T6. The results of electrochemical impedance spectroscopy (EIS) also confirm that the corrosion film of NK30-F plays a more protective role than that of NK30-T4 and NK30-T6.展开更多
The mechanical properties and stress corrosion cracking (SCC) resistance of an Al-Zn-Cu-Mg-Sc-Zr alloy under different aging conditions were investigated. The dependence of microstructure and mechanical properties on ...The mechanical properties and stress corrosion cracking (SCC) resistance of an Al-Zn-Cu-Mg-Sc-Zr alloy under different aging conditions were investigated. The dependence of microstructure and mechanical properties on aging parameters was evaluated by tensile test, hardness test and conductivity measurement. The results show that for the alloys with retrogression and re-aging treatment (RRA), the conductivity increases with the retrogression time and temperature, while the tensile strength decreases. The transmission electron microscopy (TEM) results show that the precipitates η(MgZn2) at grain boundary aggregate apparently with retrogression time and the precipitates inside the matrix exhibit the similar distribution to T6 temper, which comprises fine GP zones, large η′(MgZn2) and η(MgZn2) phases. According to the mechanical properties and microstructure observations, the optimal RRA regime is recommended to be 120 °C, 24 h + 180 °C, 30 min + 120 °C, 24 h. The strength level of the alloy after the optimum RRA treatment is similar to that in T6 condition and the SCC resistance is improved obviously in contrast to T6 condition.展开更多
The microstucture,mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr(wt.%,GW83K) alloy after different heat treatments were investigated.Almost all the eutectic compounds were dissolv...The microstucture,mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr(wt.%,GW83K) alloy after different heat treatments were investigated.Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 ℃for 4h.Further ageing at low temperatures led to significant precipitation hardening,which strengthened the alloy.Peak-aged at 200 ℃,the alloy had the highest ultimate tensile strength(UTS) and lowest elongation at 395 MPa and 2.8%,respectively.When aged at 225 ℃ for 15 h,the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8%,respectively.With regard to microstructure and tensile properties,the processes of 500 ℃,4h+225℃,15 h are selected as the optimal heat treatment conditions.The alloy under different conditions shows different fracture behaviors:in the as-cast alloy,a quasi-cleavage pattern is observed;after solution treatment,the alloy exhibits a trans-granular quasi-cleavage fracture;after being peak-aged at 200 ℃ and 225 ℃,the fracture mode is a mixed mode of trans-granular and intergranular fracture,in which the inter-granular mode is dominant in the alloy peak-aged at 200 ℃.展开更多
There are many Zr particles in as-cast NiAl-33.5Cr-0.5Zr (at. pct) alloy, which usually exist at the edge of eutectic of β-NiAl and α-Cr. After air and furnace cooling solution treatments, for 14000C, 2 h and 1450℃...There are many Zr particles in as-cast NiAl-33.5Cr-0.5Zr (at. pct) alloy, which usually exist at the edge of eutectic of β-NiAl and α-Cr. After air and furnace cooling solution treatments, for 14000C, 2 h and 1450℃, 1 h, pure Zr phase remains in the furnace cooling (F.C.) state alloys and Ni2AlZr phase forms in the air cooling (AC.) state alloys. During solution treatment at 14500C, bulk and "fish bone"shape Zr-rich phases form respectively in F.C. and AC. state alloys. A ’river’?shape Ni2AlZr phase forms after 14500C for lh F.C. and 8500C for 12 h, F.C.. The alloy has less pure Zr and Ni2AlZr phase after 14000C with both air and furnace cooling followed by 8500C and 9500C for 12 h, F.C. aging treatments, respectively. Additionally, there is a ternary eutectic of NiAIZr and a phase enriched Zr and Cr forms at the edge of the eutectic of β-NiAl and α-Cr in the alloy treated at 14000C, 2 h, F.C. and 9500C, 12 h, F.C.展开更多
The application of segmental semi-solid thixoforming of magnesium alloys is confined due to the dimensional distinction existing in solid particles of the alloy billet from edge to center zones. In the present study, ...The application of segmental semi-solid thixoforming of magnesium alloys is confined due to the dimensional distinction existing in solid particles of the alloy billet from edge to center zones. In the present study, the effects of Sm addition on the microstructural evolution of Mg-6Zn-0.4Zr and Mg-6Zn-4Sm-0.4Zr alloys by semi-solid isothermal heat treatment were investigated, to obtain optimum semi-solid microstructures for the subsequently thixoforming. The results indicate that the grains of the Sm-bearing alloy are evidently refined and gradually evolve from dendritic to globular and elliptic particles. In addition, the distinctly dimensional effect of the Mg-6Zn-0.4Zr alloy is eliminated with 4% Sm addition; the particle sizes in all zones from center to the edge of the billet are almost identical. With the increment of isothermal heat treatment temperature, the dendritic microstructures completely disappear, and meanwhile, the irregular and globular particles gradually form. The size, morphology and the distribution of solid particles mainly depend on the formation and permeation of the liquid phase in the process of isothermal heat treatment. As the isothermal temperature increases from 570 °C to 610 °C, the average size and shape factor of solid particles of both the alloys with and without Sm addition gradually decrease while the liquid fraction gradually increases.展开更多
High-cycle fatigue (HCF) behavior of as-forged-T5 Mg-Zn-Y-Zr wrought alloy with stress-ratio R=-1 at ambient environment was presented. The relationship between the maximum stress and the number of cycles to failure w...High-cycle fatigue (HCF) behavior of as-forged-T5 Mg-Zn-Y-Zr wrought alloy with stress-ratio R=-1 at ambient environment was presented. The relationship between the maximum stress and the number of cycles to failure was constructed. The results show that the fatigue strength at 107 cycles of the as-forged alloy in T5 state is higher than that of the alloy in T4 state. However, in T6 state, the fatigue strength at 107 cycles is higher than those of the alloys in both T5 and T4 states.展开更多
基金Project(2007CB613705)supported by the National Basic Research Program of China
文摘Mg-Gd-Y-Zr alloy was purified by the method of filtering purification.The type,morphology,size distribution and volume fraction of inclusions in the alloy were analyzed using optical microscope and scanning electron microscope,and the effects of the inclusions on the mechanical and corrosion properties of the alloy were investigated.The results indicate that the filtering purification method is effective to remove inclusions in the alloy.By the filtering purification method,the average size of inclusions in the alloy reduces from 12.7μm to 4.3μm and the average volume fraction of inclusions in the alloy reduces from 0.26%to 0.06%. The ultimate tensile strength,yield strength and elongation of the alloy are improved from 200 MPa,156 MPa and 3.4%to 232 MPa,167 MPa and 7.0%,respectively.The corrosion rate of the alloy decreases dramatically from 38.8g/(m2·d) to 2.5 g/(m 2·d) in the salt spray test.
基金financially supported by the National High-Tech Research and Development Program of China (No.2006AA03Z522)the National Natural Science Foundation of China (No.50704006)the Technology De-velopment Fund of CHALCO (No.CHINACO-2009-KJ-02)
文摘The effects of thermomechanical treatment on the properties and microstructure of Cu-Cr-Zr alloy and Cu-Cr-Zr-Ag alloy were investigated. Ag addition improves the mechanical properties of the alloy through solid solution strengthening and brings a little effect on the electrical conductivity of the alloy. A new Cu-Cr-Zr-Ag alloy was developed, which has an excellent combination of the tensile strength, elongation, and electrical conductivity reaching 476.09 MPa, 15.43% and 88.68% IACS respectively when subjected to the optimum thermomechanical treatment, i.e., solution-treating at 920°C for 1 h, cold drawing to 96% deformation, followed by aging at 400°C for 3 h. TEM analysis re-vealed two kinds of finely dispersed precipitates of Cr and Cu4Zr. It is very important to use the mechanisms of solid solution strengthening, work hardening effect as well as precipitate pinning effect of dislocations to improve tensile strength of the alloy without adversely affecting its electrical conductivity.
基金the Major State Basic Research Development Program of China (973 Program, 5133001E)
文摘Microstructure and mechanical properties of Mg-15wt.%Gd-5 wt.%Y-0.5wt.% Zr alloy were investigated in a series of conditions. The eutectic was dissolved into the matrix and there was no evident grain growth after solutionized at 525 °C for 12 h. The evolution of the phase constituents from as-cast to cast-T4 was as follows: α-Mg solid solution+Mg5(Gd,Y) eutectic compound→α-Mg solid solution+ spheroidized Mg5(Gd, Y) phase→α-Mg supersaturated solid solution+cuboid-shaped compound (Mg2Y3Gd2). And the precipitation se- quences of Mg-15Gd-5Y-0.5Zr alloy were observed, according to the hardness response to isothermal ageing at 225-300 °C for 0-128 h.
基金Project(2006AA03Z523)supported by the National High Technology Research and Development Program of China
文摘An Al-5.8Mg-0.4Mn-0.35(Sc+Zr) (mass fraction,%) alloy sheet was prepared using water chilling copper mould ingot metallurgy processing which was protected by active flux. The influence of stabilizing annealing on mechanical properties and microstructure of the cold rolling sheet was studied. The results show that the strength and hardness of the alloy decrease,while the elongation increases with increasing the stabilizing annealing temperature. With the increase of stabilizing annealing time,the strength and hardness of the alloy drop slightly but its ductility exhibits no change. Partial recovery and recrystallization orderly occur with the increase of annealing temperature during stabilizing treatment. Only different degrees of recovery occur in the alloys annealed below 400 °C for 1 h. Partial recrystallization occurs after annealed at 450 °C for 1 h. By annealing at 300 °C for 1 h,the alloy can obtain the optimum application values of σb,σ0.2 and δ,which are 436 MPa,327 MPa and 16.7%,respectively.
基金[This work was financially supported by the National Natural Science Foundation of China (No. 50175080) and the Specialized Research Fund for the Doctoral Program of Higher Education of China (SRFDP: No. 20030056003).]
文摘The effects of deep cryogenic treatment on mechanical behavior of a Cu-Cr-Zr alloy for electrodes of spot weld- ing were investigated employing Brinell-hardness testing unit, abrasion examination machine, electronic almighty testing machine and X-ray stress analyzer. Tensile fracture surfaces of the alloy were characterized by scanning electronic micro- scope (SEM) with energy dispersive X-ray spectroscopy (EDS). The results showed that, after deep cryogenic treatment, σb and σ0.2 increased 23 MPa and 21 MPa respectively, the wear rate of the alloy exhibited the trend of decrease with the de- creasing temperature and increasing time of deep cryogenic treatment, and the surface residual stress of the alloy was par- tially eliminated by deep cryogenic treatment.
文摘The mechanical properties and microstructure of an as-cast Mg-5.0Sn-1.0Mn-0.4Zr alloy were investigated during thermo mechanical treatments consisting of hot extrusion, rolling, and ageing at 200°C. The results indicate that only Mg2Sn phases formed in the Mg matrix, Mn and Zr do not cause the formation of any new phases. The average grain size, tensile strength and elongation were 22 μm, 285 MPa, and 14.5%, respectively, after extrusion + rolling + ageing treatment (ERA). The mechanical properties of ERA alloys with a peak hardness of 81 HV and 6.7% are improved compared with those of EA (extrusion + ageing treatment) samples;these changes are attributed to grain refinement and solid solution strengthening, age hardening, and precipitation strengthening.
基金Project(5133003C) supported by the Major State Basic Research Development Program of China
文摘The corrosion behaviour of Mg-3.0Nd-0.4Zr (NK30) magnesium alloy was investigated in as-cast (F), solution treated (T4) and peak-aged (T6) conditions in 5% NaCl solution by immersion tests and electrochemical measurements. The results of immersion test show that NK30 alloy exhibits better corrosion resistance in F condition than it does in the other two conditions due to the more compact corrosion film formed on alloy in F condition. The potentiodynamic polarization curves show that the overpotential of cathodic hydrogen evolution reaction on NK30-F is much higher than that on NK30-T4 and NK30-T6. The corrosion potentials of NK30 increase in the following order: F<T4<T6. The results of electrochemical impedance spectroscopy (EIS) also confirm that the corrosion film of NK30-F plays a more protective role than that of NK30-T4 and NK30-T6.
基金Project(2006AA03Z523) supported by the National High-tech Research and Development Program of China
文摘The mechanical properties and stress corrosion cracking (SCC) resistance of an Al-Zn-Cu-Mg-Sc-Zr alloy under different aging conditions were investigated. The dependence of microstructure and mechanical properties on aging parameters was evaluated by tensile test, hardness test and conductivity measurement. The results show that for the alloys with retrogression and re-aging treatment (RRA), the conductivity increases with the retrogression time and temperature, while the tensile strength decreases. The transmission electron microscopy (TEM) results show that the precipitates η(MgZn2) at grain boundary aggregate apparently with retrogression time and the precipitates inside the matrix exhibit the similar distribution to T6 temper, which comprises fine GP zones, large η′(MgZn2) and η(MgZn2) phases. According to the mechanical properties and microstructure observations, the optimal RRA regime is recommended to be 120 °C, 24 h + 180 °C, 30 min + 120 °C, 24 h. The strength level of the alloy after the optimum RRA treatment is similar to that in T6 condition and the SCC resistance is improved obviously in contrast to T6 condition.
基金financially supported by the National Natural Science Foundation of China(51074106)the National Key Technology R&D Program of China(2011BAE22B01-5)
文摘The microstucture,mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr(wt.%,GW83K) alloy after different heat treatments were investigated.Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 ℃for 4h.Further ageing at low temperatures led to significant precipitation hardening,which strengthened the alloy.Peak-aged at 200 ℃,the alloy had the highest ultimate tensile strength(UTS) and lowest elongation at 395 MPa and 2.8%,respectively.When aged at 225 ℃ for 15 h,the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8%,respectively.With regard to microstructure and tensile properties,the processes of 500 ℃,4h+225℃,15 h are selected as the optimal heat treatment conditions.The alloy under different conditions shows different fracture behaviors:in the as-cast alloy,a quasi-cleavage pattern is observed;after solution treatment,the alloy exhibits a trans-granular quasi-cleavage fracture;after being peak-aged at 200 ℃ and 225 ℃,the fracture mode is a mixed mode of trans-granular and intergranular fracture,in which the inter-granular mode is dominant in the alloy peak-aged at 200 ℃.
基金The work was supported by the National Advanced Materials Connittee of China(Grant No.970321016)the National Natural Science Foundation of Chind(No.59895152).
文摘There are many Zr particles in as-cast NiAl-33.5Cr-0.5Zr (at. pct) alloy, which usually exist at the edge of eutectic of β-NiAl and α-Cr. After air and furnace cooling solution treatments, for 14000C, 2 h and 1450℃, 1 h, pure Zr phase remains in the furnace cooling (F.C.) state alloys and Ni2AlZr phase forms in the air cooling (AC.) state alloys. During solution treatment at 14500C, bulk and "fish bone"shape Zr-rich phases form respectively in F.C. and AC. state alloys. A ’river’?shape Ni2AlZr phase forms after 14500C for lh F.C. and 8500C for 12 h, F.C.. The alloy has less pure Zr and Ni2AlZr phase after 14000C with both air and furnace cooling followed by 8500C and 9500C for 12 h, F.C. aging treatments, respectively. Additionally, there is a ternary eutectic of NiAIZr and a phase enriched Zr and Cr forms at the edge of the eutectic of β-NiAl and α-Cr in the alloy treated at 14000C, 2 h, F.C. and 9500C, 12 h, F.C.
基金supported by the National Natural Science Foundations of China(51464032)the National Basic Research Program of China(grant No.2010CB635106)
文摘The application of segmental semi-solid thixoforming of magnesium alloys is confined due to the dimensional distinction existing in solid particles of the alloy billet from edge to center zones. In the present study, the effects of Sm addition on the microstructural evolution of Mg-6Zn-0.4Zr and Mg-6Zn-4Sm-0.4Zr alloys by semi-solid isothermal heat treatment were investigated, to obtain optimum semi-solid microstructures for the subsequently thixoforming. The results indicate that the grains of the Sm-bearing alloy are evidently refined and gradually evolve from dendritic to globular and elliptic particles. In addition, the distinctly dimensional effect of the Mg-6Zn-0.4Zr alloy is eliminated with 4% Sm addition; the particle sizes in all zones from center to the edge of the billet are almost identical. With the increment of isothermal heat treatment temperature, the dendritic microstructures completely disappear, and meanwhile, the irregular and globular particles gradually form. The size, morphology and the distribution of solid particles mainly depend on the formation and permeation of the liquid phase in the process of isothermal heat treatment. As the isothermal temperature increases from 570 °C to 610 °C, the average size and shape factor of solid particles of both the alloys with and without Sm addition gradually decrease while the liquid fraction gradually increases.
文摘High-cycle fatigue (HCF) behavior of as-forged-T5 Mg-Zn-Y-Zr wrought alloy with stress-ratio R=-1 at ambient environment was presented. The relationship between the maximum stress and the number of cycles to failure was constructed. The results show that the fatigue strength at 107 cycles of the as-forged alloy in T5 state is higher than that of the alloy in T4 state. However, in T6 state, the fatigue strength at 107 cycles is higher than those of the alloys in both T5 and T4 states.