ZrB_(2)-based ceramics typically necessitate high temperature and pressure for sintering,whereas ZrB_(2)-SiC ceramics can be fabricated at 1500℃using the process of reactive melt infiltration with Si.In comparison to...ZrB_(2)-based ceramics typically necessitate high temperature and pressure for sintering,whereas ZrB_(2)-SiC ceramics can be fabricated at 1500℃using the process of reactive melt infiltration with Si.In comparison to the conventional preparation method,reactive synthesis allows for the more facile production of ultra-high temperature ceramics with fine particle size and homogeneous composition.In this work,ZrSi_(2),B4C,and C were used as raw materials to prepare ZrB_(2)-SiC via combination of tape casting and reactive melt infiltration herein referred to as ZBC ceramics.Control sample of ZrB_(2)-SiC was also prepared using ZrB_(2) and SiC as raw materials through an identical process designated as ZS ceramics.Microscopic analysis of both ceramic groups revealed smaller and more uniformly distributed particles of the ZrB_(2) phase in ZBC ceramics compared to the larger particles in ZS ceramics.Both sets of ceramics underwent cyclic oxidation testing in the air at 1600℃for a cumulative duration of 5 cycles,each cycle lasting 2 h.Analysis of the oxidation behavior showed that both ZBC ceramics and ZS ceramics developed a glassy SiO_(2)-ZrO_(2) oxide layer on their surfaces during the oxidation.This layer severed as a barrier against oxygen.In ZBC ceramics,ZrO_(2) is finely distributed in SiO_(2),whereas in ZS ceramics,larger ZrO_(2) particles coexist with glassy SiO_(2).The surface oxide layer of ZBC ceramics maintains a dense structure because the well-dispersed ZrO_(2) increases the viscosity of glassy SiO_(2),preventing its crystallization during the cooling.Conversely,some SiO_(2) in the oxide layer of ZS ceramics may crystallize and form a eutectic with ZrO_(2),leading to the formation of ZrSiO_(4).This leads to cracking of the oxide layer due to differences in thermal expansion coefficients,weakening its barrier effect.An analysis of the oxidation resistance shows that ZBC ceramics exhibit less increase in oxide layer thickness and mass compared to ZS ceramics,suggesting superior oxidation resistance of ZBC ceramics.展开更多
The ablation of ultra-high-temperature ceramics(UTHCs)is a complex physicochemical process including mechanical behavior,temperature effect,and chemical reactions.In order to realize the structural optimization and fu...The ablation of ultra-high-temperature ceramics(UTHCs)is a complex physicochemical process including mechanical behavior,temperature effect,and chemical reactions.In order to realize the structural optimization and functional design of ultra-high temperature ceramics,a coupled thermo-chemo-mechanical bond-based peridynamics(PD)model is proposed based on the ZrB_(2) ceramics oxidation kinetics model and coupled thermomechanical bond-based peridynamics.Compared with the traditional coupled thermo-mechanical model,the proposedmodel considers the influenceof chemical reactionprocessonthe ablation resistanceof ceramicmaterials.In order to verify the reliability of the proposed model,the thermo-mechanical coupling model,damage model and oxidation kinetic model are established respectively to investigate the applicability of the proposedmodel proposed in dealing with thermo-mechanical coupling,crack propagation,and chemical reaction,and the results show that the model is reliable.Finally,the coupled thermo-mechanical model and coupled thermo-chemo-mechanical model are used to simulate the crack propagation process of the plate under the thermal shock load,and the results show that the oxide layer plays a good role in preventing heat transfer and protecting the internal materials.Based on the PD fully coupled thermo-mechanical model,this paper innovatively introduces the oxidation kinetic model to analyze the influence of parameter changes caused by oxide layer growth and chemical growth strain on the thermal protection ability of ceramics.The proposed model provides an effective simulation technology for the structural design of UTHCs.展开更多
ZrB_(2)-based ceramic composites were prepared by spark plasma sintering using ZrB_(2) powder prepared by molten salt method as raw material and SiC and nano-graphite as additives.The effects of nano-graphite addition...ZrB_(2)-based ceramic composites were prepared by spark plasma sintering using ZrB_(2) powder prepared by molten salt method as raw material and SiC and nano-graphite as additives.The effects of nano-graphite addition on the physical properties and oxidation resistance of ZrB_(2)-based ceramic samples were investigated.The results show that the addition of an appropriate amount of nano-graphite can effectively improve the density of ZrB_(2)-based ceramic composites and improve the physical properties of the materials.The flexural strength of the ceramic sample with 8 vol.%nano-graphite reached 418.54 MPa,which was 53.14% higher than that of ZrB_(2)-SiC ceramic material(273.31 MPa),and its oxidation resistance was also significantly improved.It demonstrats that the addition of an appropriate amount of nano-graphite can effectively improve the physical properties and oxidation resistance of ZrB_(2)-SiC ceramic composites.Via prolonging its service life in application and promoting the development of ZrB_(2)-based ceramic composites,it is of great significance for clean steel smelting.展开更多
Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ ...Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ and the holding time of corrosion experiments was 24 h. Corrosion products were analyzed by XRD and SEM, and corrosion behavior and corrosion mechanism of the experiments were studied. The results showed that Si3N4-SiC was corroded seriously in the above-mentioned two systems. A few of compounds were found on the surface of Si3N4-SiC, and surface structure of the Si3N4-SiC samples was loosened. The corrosion resistance of TiB2 was better than that of Si3N4-SiC. Oxidation resistance of TiB2 at high temperature should be enhanced.展开更多
基金National Key R&D Program of China(2022YFB3707700)Shanghai Science and Technology Innovation Action Plan(21511104800)+3 种基金National Natural Science Foundation of China(52172111)National Science and Technology Major Project(2017-IV-0005-0042)Key Research Program of the Chinese Academy of Sciences(ZDRW-CN-2021-2-2)Science Center for Gas Turbine Project(P2022-B-IV-001-001)。
文摘ZrB_(2)-based ceramics typically necessitate high temperature and pressure for sintering,whereas ZrB_(2)-SiC ceramics can be fabricated at 1500℃using the process of reactive melt infiltration with Si.In comparison to the conventional preparation method,reactive synthesis allows for the more facile production of ultra-high temperature ceramics with fine particle size and homogeneous composition.In this work,ZrSi_(2),B4C,and C were used as raw materials to prepare ZrB_(2)-SiC via combination of tape casting and reactive melt infiltration herein referred to as ZBC ceramics.Control sample of ZrB_(2)-SiC was also prepared using ZrB_(2) and SiC as raw materials through an identical process designated as ZS ceramics.Microscopic analysis of both ceramic groups revealed smaller and more uniformly distributed particles of the ZrB_(2) phase in ZBC ceramics compared to the larger particles in ZS ceramics.Both sets of ceramics underwent cyclic oxidation testing in the air at 1600℃for a cumulative duration of 5 cycles,each cycle lasting 2 h.Analysis of the oxidation behavior showed that both ZBC ceramics and ZS ceramics developed a glassy SiO_(2)-ZrO_(2) oxide layer on their surfaces during the oxidation.This layer severed as a barrier against oxygen.In ZBC ceramics,ZrO_(2) is finely distributed in SiO_(2),whereas in ZS ceramics,larger ZrO_(2) particles coexist with glassy SiO_(2).The surface oxide layer of ZBC ceramics maintains a dense structure because the well-dispersed ZrO_(2) increases the viscosity of glassy SiO_(2),preventing its crystallization during the cooling.Conversely,some SiO_(2) in the oxide layer of ZS ceramics may crystallize and form a eutectic with ZrO_(2),leading to the formation of ZrSiO_(4).This leads to cracking of the oxide layer due to differences in thermal expansion coefficients,weakening its barrier effect.An analysis of the oxidation resistance shows that ZBC ceramics exhibit less increase in oxide layer thickness and mass compared to ZS ceramics,suggesting superior oxidation resistance of ZBC ceramics.
基金support from the National Natural Science Foun-dation of China(11972267).
文摘The ablation of ultra-high-temperature ceramics(UTHCs)is a complex physicochemical process including mechanical behavior,temperature effect,and chemical reactions.In order to realize the structural optimization and functional design of ultra-high temperature ceramics,a coupled thermo-chemo-mechanical bond-based peridynamics(PD)model is proposed based on the ZrB_(2) ceramics oxidation kinetics model and coupled thermomechanical bond-based peridynamics.Compared with the traditional coupled thermo-mechanical model,the proposedmodel considers the influenceof chemical reactionprocessonthe ablation resistanceof ceramicmaterials.In order to verify the reliability of the proposed model,the thermo-mechanical coupling model,damage model and oxidation kinetic model are established respectively to investigate the applicability of the proposedmodel proposed in dealing with thermo-mechanical coupling,crack propagation,and chemical reaction,and the results show that the model is reliable.Finally,the coupled thermo-mechanical model and coupled thermo-chemo-mechanical model are used to simulate the crack propagation process of the plate under the thermal shock load,and the results show that the oxide layer plays a good role in preventing heat transfer and protecting the internal materials.Based on the PD fully coupled thermo-mechanical model,this paper innovatively introduces the oxidation kinetic model to analyze the influence of parameter changes caused by oxide layer growth and chemical growth strain on the thermal protection ability of ceramics.The proposed model provides an effective simulation technology for the structural design of UTHCs.
基金the project supported by the Natural Science Foundation of Hubei Province(Grant No.2023BAB106)the National Natural Science Foundation of China(Grant No.U20A20239)the Scientific Research Project of Education Department of Hubei Province(D20211104).
文摘ZrB_(2)-based ceramic composites were prepared by spark plasma sintering using ZrB_(2) powder prepared by molten salt method as raw material and SiC and nano-graphite as additives.The effects of nano-graphite addition on the physical properties and oxidation resistance of ZrB_(2)-based ceramic samples were investigated.The results show that the addition of an appropriate amount of nano-graphite can effectively improve the density of ZrB_(2)-based ceramic composites and improve the physical properties of the materials.The flexural strength of the ceramic sample with 8 vol.%nano-graphite reached 418.54 MPa,which was 53.14% higher than that of ZrB_(2)-SiC ceramic material(273.31 MPa),and its oxidation resistance was also significantly improved.It demonstrats that the addition of an appropriate amount of nano-graphite can effectively improve the physical properties and oxidation resistance of ZrB_(2)-SiC ceramic composites.Via prolonging its service life in application and promoting the development of ZrB_(2)-based ceramic composites,it is of great significance for clean steel smelting.
基金the National Basic Research Programof China (2007CB210305)
文摘Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ and the holding time of corrosion experiments was 24 h. Corrosion products were analyzed by XRD and SEM, and corrosion behavior and corrosion mechanism of the experiments were studied. The results showed that Si3N4-SiC was corroded seriously in the above-mentioned two systems. A few of compounds were found on the surface of Si3N4-SiC, and surface structure of the Si3N4-SiC samples was loosened. The corrosion resistance of TiB2 was better than that of Si3N4-SiC. Oxidation resistance of TiB2 at high temperature should be enhanced.
