The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile tes...The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile test, Vickers hardness test, and differential scanning calorimetry were conducted for the purpose. It was found that the pre-strain treatment partially inhibits the natural aging hardening effect but cannot completely eliminate it. The pre-straining significantly enhances the bake hardening effect, with the 5% pre-strain sample showing the highest increase in yield strength and hardness. The formation of fine β" precipitates and dislocation structures contribute to the observed strengthening. Additionally, the study highlights the importance of optimizing pre-strain levels to achieve the best balance between strength and ductility in bake-hardened aluminum alloys.展开更多
The effect of Ce content(0–1.6 wt.%)on the modification of Mg_(2)Si phase in the as-cast Mg-5Al-2Si alloy was investigated.The original Chinese script type Mg_(2)Si phase was refined distinctly and transformed to dis...The effect of Ce content(0–1.6 wt.%)on the modification of Mg_(2)Si phase in the as-cast Mg-5Al-2Si alloy was investigated.The original Chinese script type Mg_(2)Si phase was refined distinctly and transformed to dispersive block shape gradually by adding Ce element.The length of Chinese script type Mg_(2)Si phase was reduced from 110 to 50μm with increasing Ce content to 1.6 wt.%.The results calculated by Pandat software indicated that the added Ce element first combined with Si to form CeSi_(2)phase,which could serve as the heterogeneous nucleation of Mg_(2)Si phase due to the small lattice mismatch of 7.97%.The modification of Mg_(2)Si phase was mainly attributed to the facts that Ce changed the growth steps of Mg_(2)Si phase and CeSi_(2)promoted the nucleation of Mg_(2)Si phase.With increasing Ce content from 0 wt.%to 1.6 wt.%,the YS,UTS and EL at 150℃were improved from 67.7 MPa,91.2 MPa and 1.6%to 84.2 MPa,128 MPa and 7.5%,respectively.展开更多
Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0...Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy was investigated by a two-step optimization approach.Subsequently,heat transfer and liquid flow behaviors during LPBF were simulated by a well-tested phenomenological model,and the defect formation mechanisms in the as-fabricated alloy were discussed.The optimized process parameters for LPBF were detected as laser power changed from 195 W to 210 W,with scanning speed of 1250 mm/s.The LPBF process was divided into a laser irradiation stage,a spreading flow stage,and a solidification stage.The morphologies and defects of deposited tracks were affected by liquid flow behavior caused by rapid cooling rates.The findings of this research can provide valuable support for printing defect-free metal components.展开更多
Effect of different Mn and Mo contents on microstructure and mechanical properties of Al-Si-Cu-Mg-0.6Fe alloy was studied.Results indicate that the increase of Mo and decrease of Mn lead to a decrease in the size of ...Effect of different Mn and Mo contents on microstructure and mechanical properties of Al-Si-Cu-Mg-0.6Fe alloy was studied.Results indicate that the increase of Mo and decrease of Mn lead to a decrease in the size of theα-Al_(15)(FeMnMo)_(3)Si_(2) phase formed during solidification.Theα-Al_(15)(FeMnMo)_(3)Si_(2) phase reaches a minimum value of about 16.3μm at 0.2wt.%Mo and 0.1wt.%Mn addition.After solution treatment,theα-Al(FeMnMo)Si dispersed phase is precipitated.When only Mn is added,theα-Al(FeMnMo)Si dispersed phase mainly distributes near the grain boundaries,while when only Mo is added,it primarily distributes in the central region of the matrix.When both Mn and Mo are added,the dispersed phase has a larger and denser dispersed region and is uniformly distributed near the Al matrix and grain boundaries.Moreover,the best overall mechanical properties of the alloy are obtained with the combined addition of 0.1wt.%Mn and 0.2wt.%Mo,due to the smaller size ofα-Al_(15)(FeMnMo)_(3)Si_(2) phase and the larger area fraction and higher density of theα-Al(FeMnMo)Si dispersed phase.The yield strength,ultimate tensile strength,and elongation are respectively improved 67.7 MPa,48.5 MPa and 5.3%,respectively,compared to that of the alloy with only 0.3wt.%Mn.展开更多
A modification of Mg2Si in the hypereutectic Mg-4%Si alloy(mass fraction) with Sr was investigated.Two types of Mg2Si in the alloys were found:polygonal primary Mg2Si and Chinese script type eutectic Mg2Si.Adding A...A modification of Mg2Si in the hypereutectic Mg-4%Si alloy(mass fraction) with Sr was investigated.Two types of Mg2Si in the alloys were found:polygonal primary Mg2Si and Chinese script type eutectic Mg2Si.Adding Al-10% Sr master alloy to the Mg-4%Si alloy clearly reduced the average size of primary Mg2Si and changed the morphology of eutectic Mg2Si from Chinese script type to polyhedral or fine fibre shape.The refinement of primary Mg2Si is mainly attributed to the heterogeneous nucleation mechanism induced by the Sr-rich particles.The modification of eutectic Mg2Si results from the dissolved Sr,which alters the preferred growth manner of the eutectic.展开更多
The modification effect of neodymium (Nd) on Mg2Si in the hypereutectic Mg-3%Si (mass fraction) alloy was investigated by optical microcopy, scanning electron microscopy and X-ray diffraction. The results indicate...The modification effect of neodymium (Nd) on Mg2Si in the hypereutectic Mg-3%Si (mass fraction) alloy was investigated by optical microcopy, scanning electron microscopy and X-ray diffraction. The results indicate that the morphology of the primary Mg2Si transforms from coarse dendrite into fine polygon with increasing Nd content. The average size of the primary Mg2Si significantly decreases to about 10 ~ma with increasing Nd content up to 1.0%, and then becomes coarser again. The modification and refinement of the primary Mg2Si are mainly attributed to the poisoning effect. The NdMg2 phase in the primary Mg2Si transforms into NdSi and NdSi2 compounds as the Nd content exceeds 3.0%. Therefore, it is reasonable to conclude that the proper Nd (1.0%) addition can effectively modify and refine the primary Mg2Si.展开更多
文摘The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile test, Vickers hardness test, and differential scanning calorimetry were conducted for the purpose. It was found that the pre-strain treatment partially inhibits the natural aging hardening effect but cannot completely eliminate it. The pre-straining significantly enhances the bake hardening effect, with the 5% pre-strain sample showing the highest increase in yield strength and hardness. The formation of fine β" precipitates and dislocation structures contribute to the observed strengthening. Additionally, the study highlights the importance of optimizing pre-strain levels to achieve the best balance between strength and ductility in bake-hardened aluminum alloys.
基金supported by the Major Science and Technology projects in Qinghai province (2018-GX-A1)Global Frontier Program through the Global Frontier Hybrid Interface Materials (GFHIM) of the National Research Foundation of Korea (NRF) funded by the Ministry of Science, ICT & Future Planning (Grant No. 2013M3A6B1078874)+1 种基金funded by Shanghai Science and Technology Committee (Grant No. 18511109302)the National Natural Science Foundation of China (Grant No. 51825101)
文摘The effect of Ce content(0–1.6 wt.%)on the modification of Mg_(2)Si phase in the as-cast Mg-5Al-2Si alloy was investigated.The original Chinese script type Mg_(2)Si phase was refined distinctly and transformed to dispersive block shape gradually by adding Ce element.The length of Chinese script type Mg_(2)Si phase was reduced from 110 to 50μm with increasing Ce content to 1.6 wt.%.The results calculated by Pandat software indicated that the added Ce element first combined with Si to form CeSi_(2)phase,which could serve as the heterogeneous nucleation of Mg_(2)Si phase due to the small lattice mismatch of 7.97%.The modification of Mg_(2)Si phase was mainly attributed to the facts that Ce changed the growth steps of Mg_(2)Si phase and CeSi_(2)promoted the nucleation of Mg_(2)Si phase.With increasing Ce content from 0 wt.%to 1.6 wt.%,the YS,UTS and EL at 150℃were improved from 67.7 MPa,91.2 MPa and 1.6%to 84.2 MPa,128 MPa and 7.5%,respectively.
基金Supported by Development of a Verification Platform for Product Design,Process and Information Exchange Standards in Additive Manufacturing (Grant No.2019-00899-1-1)Ministry of Science and Technology of the People’s Republic of China (Grant No.2017YFB1103000)+1 种基金National Natural Science Foundation of China (Grant No.51375242)Natural Science Foundation of Jiangsu Province (Grant No.BK20180483)。
文摘Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy was investigated by a two-step optimization approach.Subsequently,heat transfer and liquid flow behaviors during LPBF were simulated by a well-tested phenomenological model,and the defect formation mechanisms in the as-fabricated alloy were discussed.The optimized process parameters for LPBF were detected as laser power changed from 195 W to 210 W,with scanning speed of 1250 mm/s.The LPBF process was divided into a laser irradiation stage,a spreading flow stage,and a solidification stage.The morphologies and defects of deposited tracks were affected by liquid flow behavior caused by rapid cooling rates.The findings of this research can provide valuable support for printing defect-free metal components.
基金This work was financially supported by the Key Research and Development Program of Shandong Province(No.2021SFGC1001)the National Natural Science Foundation of China(No.U1864209).
文摘Effect of different Mn and Mo contents on microstructure and mechanical properties of Al-Si-Cu-Mg-0.6Fe alloy was studied.Results indicate that the increase of Mo and decrease of Mn lead to a decrease in the size of theα-Al_(15)(FeMnMo)_(3)Si_(2) phase formed during solidification.Theα-Al_(15)(FeMnMo)_(3)Si_(2) phase reaches a minimum value of about 16.3μm at 0.2wt.%Mo and 0.1wt.%Mn addition.After solution treatment,theα-Al(FeMnMo)Si dispersed phase is precipitated.When only Mn is added,theα-Al(FeMnMo)Si dispersed phase mainly distributes near the grain boundaries,while when only Mo is added,it primarily distributes in the central region of the matrix.When both Mn and Mo are added,the dispersed phase has a larger and denser dispersed region and is uniformly distributed near the Al matrix and grain boundaries.Moreover,the best overall mechanical properties of the alloy are obtained with the combined addition of 0.1wt.%Mn and 0.2wt.%Mo,due to the smaller size ofα-Al_(15)(FeMnMo)_(3)Si_(2) phase and the larger area fraction and higher density of theα-Al(FeMnMo)Si dispersed phase.The yield strength,ultimate tensile strength,and elongation are respectively improved 67.7 MPa,48.5 MPa and 5.3%,respectively,compared to that of the alloy with only 0.3wt.%Mn.
基金financially supported by the National Key Research and Development Program of China (No. 2020YFA0405903)the National Natural Science Foundation of China (Nos. 52001159, 52101141)+1 种基金the Natural Science Foundation of Jiangsu ProvinceChina (No. BK20202010)。
基金Project(2011BAE22B00) supported by the National Key Technology R&D Program of ChinaProjects(ZR2010EQ021,ZR2010EL013) supported by the Natural Science Foundation of Shandong Province,China
文摘A modification of Mg2Si in the hypereutectic Mg-4%Si alloy(mass fraction) with Sr was investigated.Two types of Mg2Si in the alloys were found:polygonal primary Mg2Si and Chinese script type eutectic Mg2Si.Adding Al-10% Sr master alloy to the Mg-4%Si alloy clearly reduced the average size of primary Mg2Si and changed the morphology of eutectic Mg2Si from Chinese script type to polyhedral or fine fibre shape.The refinement of primary Mg2Si is mainly attributed to the heterogeneous nucleation mechanism induced by the Sr-rich particles.The modification of eutectic Mg2Si results from the dissolved Sr,which alters the preferred growth manner of the eutectic.
基金Project(A0420110401)supported by the National Security Basic Research,China
文摘The modification effect of neodymium (Nd) on Mg2Si in the hypereutectic Mg-3%Si (mass fraction) alloy was investigated by optical microcopy, scanning electron microscopy and X-ray diffraction. The results indicate that the morphology of the primary Mg2Si transforms from coarse dendrite into fine polygon with increasing Nd content. The average size of the primary Mg2Si significantly decreases to about 10 ~ma with increasing Nd content up to 1.0%, and then becomes coarser again. The modification and refinement of the primary Mg2Si are mainly attributed to the poisoning effect. The NdMg2 phase in the primary Mg2Si transforms into NdSi and NdSi2 compounds as the Nd content exceeds 3.0%. Therefore, it is reasonable to conclude that the proper Nd (1.0%) addition can effectively modify and refine the primary Mg2Si.