An Abrasion Resistant TPU/SH-SiO_(2) Superhydrophobic Coating for Anti-Icing and Anti-Corrosion Applications

As a passive anti-icing strategy,properly designed superhydrophobic coatings can demonstrate outstanding performances.However,common preparation strategies for superhydrophobic coatings often lead to environmental pollution,high energy-consumption,high-cost and other undesirable issues.Besides,the durability of superhydrophobic coating also plagues its commercial application.In this paper,we introduced a facile and environment-friendly technique for fabricating abrasion-resistant superhydrophobic surfaces using thermoplastic polyurethane(TPU)and modified SiO_(2)particles(SH-SiO_(2)).Both materials are non-toxicity,low-cost,and commercial available.Our methodology has the following advantages:use of minimal amounts of formulation,take the most streamlined technical route,and no waste material.These advantages make it attractive for industrial applications,and its usage sustainability can be promised.In this study,the mechanical stability of the superhydrophobic surface was evaluated by linear wear test.It is found that the excellent wear resistance of the superhydrophobic coating benefits from the characteristics of raw materials,the preparation strategy,and the special structure.In anti-icing properties test,the TPU/SH-SiO_(2)coating exhibits the repellency to the cold droplets and the ability to extend the freezing time.The electrochemical corrosion measurement shows that the asprepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Q235 substrates.These results indicate that the TPU/SH-SiO_(2)coating possesses good abrasion resistance and has great potential in anti-corrosion and anti-icing applications.

Enhancing Mar and Abrasion Resistance of Acrylic Hard Coatings with Soft Base Layer

Mar and abrasion resistance were investigated by a progressive load scratch test and steel wool abrasion test, respectively. Two acrylic coating systems including trimethylolpropane triacrylate (TMPTA) and pentaerythritol triacrylate (PETA) were prepared. A soft base layer was introduced as an intermediate layer between two different types of top layer and poly (methyl methacrylate) (PMMA) substrate to demonstrate the effect of soft base layer on mar and abrasion resistance. Abrasion damage on the coating surface was found to be less severe, when the soft base layer was incorporated into the coating systems. The reduction in scratch coefficient of friction (SCOF) and surface roughness was also observed. The results suggested that mar and abrasion resistance was greatly influenced by the presence of soft base layer, although different top layers were used. Moreover, it was found that abrasion resistance was further improved as the thicker soft base layer was applied.

Crystalline texture evolution, control of the tribocorrosion behavior, and significant enhancement of the abrasion properties of a Ni-P nanocomposite coating enhanced by zirconia nanoparticles

This paper describes an investigation of the effect of ZrO2 nanoparticles on the abrasive properties,crystalline texture developments,and tribocorrosion behavior of Ni-P nanostructured coatings.In the investigation,Ni-P and Ni-P-ZrO2 nanostructured coatings are deposited on St52 steel via the electroless method.Transmission electron microscopy(TEM),field emission scanning electron microscopy(FE-SEM),X-ray diffraction(XRD),energy dispersive spectroscopy(EDS),cyclic-static polarization tests in 3.5wt%NaCl solution,the tribocorrosion test(by back-and-forth wear in electrochemical cell),and the microhardness test using the Vickers method were performed to characterize and analyze the deposited coatings.The results of this study showed that the addition of ZrO2 nanoparticles to the Ni-P electroless bath produced the following:a sharp increase in wear and hardness resistance,the change of the wear mechanism from sheet to adhesive mode,the reduction of pitting corrosion resistance,significant reduction in the tribocorrosion protective properties,change in the preferred orientation of the crystalline texture coating from(111)to(200),increase in the sedimentation rate during the deposit process,and a sharp increase in the thickness of the Ni-P nanostructured coatings.

Microstructure and Wear Resistance Properties of FeCrAl-Cu(Ni,Co)HEA Coatings Synthesized by Laser Remelting

FeCrAlCu,FeCrAlCuNi,FeCrAlCuCo,and FeCrAlCuNiCo high-entropy alloy(HEA)coatings were synthesized on the surface of 45#steel through cold spraying-assisted laser remelting.Results reveal that all four HEA coatings are composed of face-centered cubic+body-centered cubic phases.Additionally,the microstructure of the coatings consists of columnar dendrites.With the simultaneous addition of both Ni and Co elements,the columnar dendritic grains are gradually refined in the coating.Moreover,the FeCrAlCuNiCo HEA coating exhibits excellent friction performance with the coating hardness of 5847.7 MPa,friction factor of 0.45,and wear rate of 3.72×10^(−5) mm^(3)·N^(−1)·m^(−1).The predominant wear mechanism is the adhesive wear and abrasive wear.

Electroplated super-hydrophobic Zn−Fe coating for corrosion protection on magnesium alloy

A superhydrophobic Zn−Fe alloy coating was prepared on the surface of a reactive magnesium alloy using a simple,low-cost,eco-friendly method.Firstly,the Zn−Fe coating was obtained in a neutral glycerol Zn−Fe plating solution,which is green,compositionally stable,and non-corrosive to the equipment.And then the superhydrophobic surface with a flower-like microstructure was obtained by grafting myristic acid onto the Zn−Fe coating via a chelation reaction.The water contact angle was>150°and the rolling angle was 3°−4°.The corrosion rate of the two groups of superhydrophobic magnesium alloy samples with electrodeposition time of 30 and 50 min,respectively,was reduced by about 87%compared to that of the bare magnesium alloy.The prepared superhydrophobic coatings exhibit high performance in self-cleaning,abrasion resistance,and corrosion resistance.

Preparation and properties of nano-composite ceramic coating by thermo chemical reaction method

Nano-composite ceramic coating was fabricated on Q235 steel through thermo chemical reaction method. Structure of the coating was analyzed and the properties were tested. The results show that a few of new ceramic phases, such as MgAI2O4, ZnAI2O4, AI2SiO5, Ni3Fe and Fe3AI, are formed on the coating during the process of solidifying at 600 ℃. The ceramic coating is dense and the high bonding strength is obtained. The average bonding strength between the coating and matrix could be 14.22 MPa. The acid resistance of the coating increase by 8.8 times, the alkali resistance by 4.1 times, the salt resistance bv 10.3 times, and the wear resistance bv 2.39 times.

Abrasion Resistance Enhancement of Ultrafine-structured WC-Co Coating Fabricated by using in situ Synthesized Composite Powder

The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepare the ultrafine-structured thermal spraying feedstock. The influences of the heat-treatment process on density of the feedstock powder, phase constitution and wear resistance of the resultant WC-Co coatings fabricated by high velocity oxy-fuel （HVOF） were investigated. The results showed that increasing the heating temperature and extending the holding time leaded to remarkable increase in the density and flowability of the feedstock powder. As a result, the decarburization of the in-flight particles could be decreased and the wear resistance of coating was significantly enhanced. The present study demonstrated that the developed techniques for the ultrafine powder and its thermal-sprayed coatings had very promising applications in scaling up to produce ultrafine-structured cermet coatings with excellent performance.

表面机械研磨法制备Ni+WC复合涂层的耐磨性研究

为强化TA1钛合金的组织结构并提高其耐磨损性能,采用行星式机械球磨装置,在Ni与WC 2种粉末配比分别为1∶1、2∶1、3∶1、4∶1及5∶1的5种混合型增强介质下对TA1合金进行表面机械复合强化处理,在0.05 MPa氮气气氛下,设定转速为350 r/min,时间为8 h,对TA1钛合金进行表面机械变形+固相涂层复合强化处理,这种一步法表面复合强化技术具有工艺简单、能耗少、涂层选材灵活等优势。结果显示:TA1钛合金表面形成由Ni+WC涂层+形变细晶区组成的复合强化层,涂层区厚度在40μm以上,其中Ni∶WC为3∶1时所得复合涂层内部缺陷最少,且连续均匀。在5 N、10 N载荷下Ni∶WC为3∶1摩擦系数相较于其他比例低,摩擦区间更加稳定且持续时间更长。2种载荷下磨损量均较TA1原样少,其中Ni∶WC为3∶1的强化样磨痕深度、磨损量均优异于其他4种配比,因此减摩效果最为优异。此种Ni、WC混合增强介质下表层机械复合强化工艺可大幅提升TA1钛合金表层耐磨损性。混合增强颗粒涂层具有较强的减摩效果,其磨损机制主要是磨粒磨损与氧化磨损。

疏水耐磨UV固化聚硅氧烷涂层的制备及性能

以含氢硅油、1,2-环氧-5-己烯和烯丙基苯基醚为原料,通过硅氢加成,采用一锅法合成了可UV固化的前驱体并固化得到了一系列无氟聚硅氧烷涂层。通过静态水接触角、耐磨擦、透过率、附着力及硬度的测试,考察了交联密度和芳香基团含量对UV固化聚硅氧烷涂层的性能影响。结果表明,提高交联密度有利于涂层的附着力,然而过高的交联密度会影响其透明性。芳香基团由于极性较低,可以提高涂层的疏水性,但其含量过高也会导致涂层附着力下降。当环氧基团和苯环数量为1∶1时,即涂层PSO-3,附着力水平为1级,在800 nm处透过率为86.71%,静态水接触角可达104°。同时,由于刚性的芳香基团的引入,涂层PSO-3还具有良好的耐磨性能,经20次摩擦循环后水接触角仍达98°。

激光熔覆316L-陶瓷复合涂层的工艺和耐磨性能研究

随着第四代反应堆的快速发展,对堆内关键设备的耐磨和耐腐蚀性能要求日益严格,金属-陶瓷复合涂层兼具陶瓷良好的耐磨和耐腐蚀性能和金属良好的延展性和导热性,在反应堆关键设备领域具有广泛的应用前景。采用激光熔覆技术制备了Al_(2)O_(3)和ZrO_(2)陶瓷与316L不锈钢的金属-陶瓷复合涂层,其中不同成分复合涂层中的Al_(2)O_(3)和ZrO_(2)陶瓷成分变化率为20%,利用光学显微镜、电动洛氏硬度计和摩擦磨损试验机等测试设备对制备的复合涂层材料进行了组织形貌、洛氏硬度和磨损性能分析。试验结果表明,所制备的复合涂层中金属与陶瓷结合效果良好,材料内部无明显缺陷。金属-陶瓷功能梯度材料的硬度与陶瓷成分含量正相关,随着陶瓷成分含量提升,材料整体硬度与耐磨性相应提升。

超音速火焰喷涂Ni60/WC-10Co4Cr复合涂层的组织与性能

以Ni60合金粉末与WC-10Co4Cr粉末为原料,采用以空气为助燃气体的超音速火焰喷涂工艺制备Ni60/WC-10Co4Cr复合涂层,研究了添加不同质量分数(20%,40%,60%)WC-10Co4Cr涂层的显微组织、耐磨粒磨损性能和耐腐蚀性能,并与电镀硬铬层进行对比。结果表明:Ni60/WC-10Co4Cr复合涂层由镍基固溶体(NiCr)、铬的碳化物(Cr_(23)C_(6)和Cr_(7)C_(3))和硼化物(Cr_(2)B)以及WC组成,涂层与基体结合紧密,孔隙率均低于1%;随着WC-10Co4Cr含量的增加,复合涂层中的硬质WC相含量增加,涂层的硬度升高,磨粒磨损体积损失明显下降,耐磨粒磨损性能提高,自腐蚀电位降低,自腐蚀电流密度增大,耐腐蚀性能下降。添加质量分数60%WC-10Co4Cr的复合涂层的性能最佳,其耐磨性能与电镀硬铬层相当,耐腐蚀性能优于电镀硬铬层,硬度略低于电镀硬铬层;采用该涂层来代替电镀硬铬是可行的。

TLM钛合金表层TiN/Sn复合涂层的制备及磨损行为研究

为了提高Ti-25Nb-3Zr-2Sn-3Mo(TLM)钛合金的耐磨性能,采用表面机械复合强化(SMCS)工艺在合金表层制备了复合涂层并研究了复合涂层的显微组织、微观力学性能和摩擦学性能。结果表明:采用表面机械复合强化技术可在合金表层成功制备TiN/Sn复合涂层,随着Sn含量的增加,复合涂层的厚度和粗糙度不断增大,10%、20%、30%、40%Sn涂层的厚度分别为9.08、14.05、18.33、23.55μm;10%、20%、30%、40%Sn涂层的表面硬度分别为590、529、465、400 HV,相比基体硬度(~230 HV)有所提高。复合涂层的磨损量随Sn含量的增加先减小后增大,20%Sn样品具有最低的磨损量;在干磨损试验中,原样的磨损机制以黏着磨损为主,同时伴随磨粒磨损,复合强化样的磨损机制为磨粒磨损、黏着磨损,同时伴随氧化磨损。

热固性聚氨酯改性材料的制备及其耐磨性能研究

主要分析了在保护性涂层中应用热固性聚氨酯(PU)复合材料的可行性和优势。研究采用了多种改性方法,包括共混法制备聚氨酯/聚甲基丙烯酸酯(PU/PMMA)复合材料、引入凯夫拉纤维(Kevlar)增强材料改性。通过评估不同材料的耐磨性能,结果显示,当含有20%(w)聚甲基丙烯酸酯(PMMA)、1%(w) Kevlar纤维的聚氨酯/聚甲基丙烯酸酯/凯夫拉纤维(PU/PMMA /K)耐磨复合材料表现出最佳的耐磨性能。

Development of highly active coated monolith SCR catalyst with strong abrasion resistance for low-temperature application

Monolith SCR catalysts coated with V2Os- WO3/TiO2 were prepared by varying binder and coating thickness. Comparing with a monolith extruded with 100% V2O5-WO3/TiO2 powder, a coated monolith with a catalyst-coating layer of 260 μm in thickness exhibited the similar initial NOx reduction activity at 250℃. After 4 h abrasion （attrition） in an air stream containing 300 g. m^-3 fine sands （50-100μm） at a superficial gas velocity of 10m·s^-1, the catalyst still has the activity as a 100% molded monolith does in a 24-h activity test and it retains about 92% of its initial activity at 250℃. Estimation of the equivalent durable hours at a fly ash concentration of 1.0 g.m^-3 in flue gas and a gas velocity of 5 m.s^-1 demonstrated that this coated monolith catalyst is capable of resisting abrasion for 13 months without losing more than 8% of its initial activity. The result suggests the great potential of the coated monolith for application to de-NOx of flue gases with low fly ash concentrations from, such as glass and ceramics manufacturing processes.

超音速火焰喷涂Ni-CeO_(2)复合涂层的数值模拟及耐磨耐腐蚀性能

超音速火焰喷涂因其制备的涂层具有优异性能而被航空航天、石油化工等领域广泛使用,其工艺参数较为复杂且对涂层质量具有重要影响,但对其制备Ni基涂层的工艺参数选择及涂层性能研究相对较少。采用数值模拟的方法对超音速火焰喷涂Ni基涂层进行模拟,并对焰流与粒子特性进行分析;利用模拟指导试验,在316L不锈钢基体上成功制备Ni-CeO_(2)复合涂层;对复合涂层组织形貌及耐磨耐腐蚀性能做进一步研究。研究结果表明:当氧气煤油比等于3,注入颗粒粒径在20~80μm时,喷涂工艺最优;在添加CeO_(2)后,复合涂层的耐磨性能耐腐蚀性能均得到提升,且当CeO_(2)含量为1 wt.%时,涂层硬度最大,摩擦因数最低,其摩擦因数相较于基体降低了39.8%,相较于Ni基涂层降低了22.2%,其耐磨性能相较于Ni基涂层提升了62.5%。探究了超音速火焰喷涂工艺参数对喷涂系统状态的影响,分析了添加CeO_(2)在复合涂层中的作用,对超音速火焰喷涂Ni-CeO_(2)复合涂层具有引领与推动作用。

中国水工结构抗冲磨防空蚀涂料的研究及应用现状

总结了影响水电工程冲磨损坏的影响因素和水电工程结构抗冲磨防空蚀的材料种类,重点介绍了抗冲磨防空蚀涂料的耐磨性能试验方法及其影响因素、抗冲磨防空蚀涂料的种类及其应用情况,陈述了环氧耐磨涂料、聚脲耐磨涂料和耐磨混凝土的性能差异和性价比。结果表明:影响水工结构冲磨损坏的因素主要为水的冲磨角度、水的流速、悬移质颗粒大小和悬移质的含量等;用于水工结构的抗冲耐磨涂料主要为环氧树脂涂料和聚脲类涂料;影响涂料本身耐磨性能的因素为树脂的弹性和硬度、填料的种类、微米级填料的硬度和含量等;抗冲耐磨涂料主要用于水电工程排沙洞、泄洪洞和溢流面等。

氟硅改性无溶剂聚氨酯涂层的制备及性能研究

借助硅氢加成反应将丙烯酸六氟丁酯接枝于含氢硅油侧链,合成了一种氟硅改性剂,并将其用于无溶剂双组分聚氨酯的改性。首先对改性剂的合成工艺进行了优化,然后对其改性后聚氨酯涂层的表面形貌、疏水性及耐磨性进行了研究。结果表明:合成改性剂的最佳反应温度120℃、时间12 h、催化剂用量30 mg/kg,在此条件下接枝率可高达89%;表面形貌及元素分析表明,氟、硅元素在聚氨酯中分散性良好;随着PSF添加量的增加,涂层表面粗糙度和水接触角均呈增大趋势,当PSF添加量为7.5%时,涂层表面水接触角可达118.3°;耐磨测试表明,随PSF添加量增大,涂层耐磨性先提升后下降,添加量为2.5%时,耐磨性最佳。

等离子活化烧结制备AlCoCrFeNi高熵合金涂层及其磨损与腐蚀性能

目的 利用高熵合金涂层耐磨性能和耐腐蚀性能俱佳的特点,在进一步提升304不锈钢耐腐蚀性能的基础上,改善304不锈钢基体的耐磨性。方法 在304奥氏体不锈钢基体表面利用等离子活化烧结技术快速制备出AlCoCrFeNi高熵合金涂层;利用扫描电子显微镜、能谱仪、X射线衍射仪等设备分析涂层的组织形貌、元素分布及物相结构;采用显微硬度计、摩擦磨损仪、电化学工作站等设备测试涂层与基体的硬度分布、磨损特性及电化学腐蚀特性。结果 在保温温度1 000℃、压力70 MPa、保温时间10 min的制备条件下,涂层与基体间界面冶金结合良好,结合处并未发现孔洞和裂纹等缺陷;随着烧结温度的升高,涂层内部气孔逐渐减少,涂层主要由网状的FCC相和分布于其间的BCC相+B2相组成;与304不锈钢基体相比,涂层的硬度显著增大,在相同载荷(20 N)下涂层的平均摩擦系数降低(0.138),与基体磨损表面严重的黏着和剥落不同,涂层磨面无明显的黏着和剥落现象,仅有少量犁沟出现;点蚀是涂层和基体在质量分数为3.5%的Na Cl溶液和模拟海水中的主要腐蚀形式,相较于基体,涂层在质量分数为3.5%的NaCl溶液和模拟海水中的自腐蚀电位E_(corr)分别提高了约0.3、0.1 V,自腐蚀电流密度J_(corr)分别下降了约2个和1个数量级。结论 等离子活化烧结技术能够同步、快速地实现涂层致密化和界面高质量结合,AlCoCrFeNi高熵合金涂层对304不锈钢基体耐磨与耐腐蚀性能的提升效果明显,上述结果证实了利用高熵合金来改善不锈钢基体的综合使用性能是可行途径。

高耐磨涂料的制备及性能研究

介绍了一种异氰酸酯固化羟基树脂为成膜物的高耐磨涂料的制备方法。对耐磨涂料主剂组分的四种主要原材料进行了正交试验设计,研究了其对涂层关键性能的影响,获得了最优配方。实验结果表明,当羟基丙烯酸树脂40%(质量分数表示)、羟基聚酯树脂6%、三氧化二铝耐磨填料11%和聚四氟乙烯蜡分散液10%时,涂层综合性能最好。耐磨性为1kg负荷、CS-10砂轮磨耗5000r后,质量损失为0.057g;抗刮划性为6kg负荷没有至漆膜底材的划破。

添加CeO_(2)对超音速火焰喷涂微纳米结构WC-10Co4Cr涂层组织和性能的影响

采用超音速火焰(HVOF)喷涂技术制备了微纳米结构WC-10Co4Cr涂层和质量分数1%CeO_(2)改性微纳米结构WC-10Co4Cr涂层,研究了CeO_(2)的添加对涂层显微组织、力学性能和耐磨粒磨损性能的影响。结果表明:CeO_(2)的添加对粉末烧结过程中Co_(3)W_(3)C相的形成有抑制作用,同时能够减少喷涂过程中W_(2)C相的生成;CeO_(2)改性涂层的孔隙率为未改性涂层的72%;CeO_(2)的添加会加剧涂层的铬元素聚集程度,不利于CoCr黏结相的生成;CeO_(2)改性涂层的力学性能和耐磨粒磨损性能均低于未改性涂层,显微硬度和断裂韧度分别降低了11%和7%,经过15 600 r磨损后,其磨损质量损失率比未改性涂层高36%。