High-performance metal additive manufacturing （AM） has been extensively investigated in recent years because of its unique advantages over traditional manufacturing processes. AM has been applied to form complex com...High-performance metal additive manufacturing （AM） has been extensively investigated in recent years because of its unique advantages over traditional manufacturing processes. AM has been applied to form complex components of Ti, Fe or Ni alloys. However, for other nonferrous alloys such as AI alloys, Mg alloys and Cu alloys, AM may not be appropriate because of its melting nature during processing by laser, electron beam, and/or arc. Cold spraying （CS） has been widely accepted as a promising solid-state coating technique in last decade for its mass production of high-quality metals and alloys, and/or metal matrix composites coatings. It is now recognized as a useful and powerful tool for AM, but the related research work has just started. This review summarized the literature on the state-of-the-art and problems for CS as an AM and repairing technique.展开更多
Radial additive friction stir repairing(R-AFSR)assisted by stationary shoulder was put forward in the present study,which can be employed to repair the mechanical hole out of dimension tolerance of AZ31 magnesium allo...Radial additive friction stir repairing(R-AFSR)assisted by stationary shoulder was put forward in the present study,which can be employed to repair the mechanical hole out of dimension tolerance of AZ31 magnesium alloy sheet.The results show that the stationary shoulder has sealed-barrier,heat-sink and extra-forging effects.The heat-sink effect improves the microstructure uniformity along the stir zone(SZ)thickness and the surface appearance of repaired hole,and the sealedbarrier and extra-forging effects eliminate the super-fine grain band in the SZ.Therefore,these three effects improve the formation quality of repaired region,thereby enhancing the mechanical properties of repaired mechanical hole compared with conventional R-AFSR.The tensile and compressive shear strengths of the repaired hole by stationary shoulder R-AFSR both increase first and then decrease when the rotating speed changes from 1200 to 1800 rpm,and these maximum values,respectively,reach 190±3 MPa and 64.5±2 MPa at 1400 rpm.The addition of stationary shoulder during R-AFSR can obtain a higher-quality repaired hole and broaden the repairing process window.展开更多
基金the financial support from the National Key Research and Development Program of China (2016YFB0701203)the National Natural Science Foundation of China (51574196)+1 种基金the fund of SAST (SAST2016043)the 111 Project (B08040)
文摘High-performance metal additive manufacturing （AM） has been extensively investigated in recent years because of its unique advantages over traditional manufacturing processes. AM has been applied to form complex components of Ti, Fe or Ni alloys. However, for other nonferrous alloys such as AI alloys, Mg alloys and Cu alloys, AM may not be appropriate because of its melting nature during processing by laser, electron beam, and/or arc. Cold spraying （CS） has been widely accepted as a promising solid-state coating technique in last decade for its mass production of high-quality metals and alloys, and/or metal matrix composites coatings. It is now recognized as a useful and powerful tool for AM, but the related research work has just started. This review summarized the literature on the state-of-the-art and problems for CS as an AM and repairing technique.
基金the National Natural Science Foundation of China(No.51874201)。
文摘Radial additive friction stir repairing(R-AFSR)assisted by stationary shoulder was put forward in the present study,which can be employed to repair the mechanical hole out of dimension tolerance of AZ31 magnesium alloy sheet.The results show that the stationary shoulder has sealed-barrier,heat-sink and extra-forging effects.The heat-sink effect improves the microstructure uniformity along the stir zone(SZ)thickness and the surface appearance of repaired hole,and the sealedbarrier and extra-forging effects eliminate the super-fine grain band in the SZ.Therefore,these three effects improve the formation quality of repaired region,thereby enhancing the mechanical properties of repaired mechanical hole compared with conventional R-AFSR.The tensile and compressive shear strengths of the repaired hole by stationary shoulder R-AFSR both increase first and then decrease when the rotating speed changes from 1200 to 1800 rpm,and these maximum values,respectively,reach 190±3 MPa and 64.5±2 MPa at 1400 rpm.The addition of stationary shoulder during R-AFSR can obtain a higher-quality repaired hole and broaden the repairing process window.
