Formation of adiabatic shearing band for high-strength Ti-5553 alloy:A dramatic thermoplastic microstructural evolution

By using split Hopkinson pressure bar, optical microscopy and electronic microscopy, we investigate the influence of initial microstructures on the adiabatic shear behavior of high-strength Ti-5Al-5V-5Mo-3Cr(Ti-5553) alloy with lamellar microstructure and bimodal microstructure. Lamellar alloy tends to form adiabatic shearing band(ASB) at low compression strain, while bimodal alloy is considerably ASBresistant. Comparing with the initial microstructure of Ti-5553 alloy, we find that the microstructure of the ASB changes dramatically. Adiabatic shear of lamellar Ti-5553 alloy not only results in the formation of recrystallized β nano-grains within the ASB, but also leads to the chemical redistribution of the alloying elements such as Al, V, Cr and Mo. As a result, the alloying elements distribute evenly in the ASB.In contrast, the dramatic adiabatic shear of bimodal alloy might give rise to the complete lamination of the globular primary a grain and the equiaxial prior β grain, which is accompanied by the dynamic recrystallization of a lamellae and β lamellae. As a result, ASB of bimodal alloy is composed of a/β nanomultilayers. Chemical redistribution does not occur in ASB of bimodal alloy. Bimodal Ti-5553 alloy should be a promising candidate for high performance armors with high mass efficiency due to the processes high dynamic flow stress and excellent ASB-resistance.

Analysis of Adiabatic Shearing Failure Mechanism for Aluminum Matrix Composites Based on Experimental and Numerical Simulation

Adiabatic shear behavior and the corresponding mechanism of TiB2/Al composites were researched by split Hopkinson pressure bar （SHPB）.Results show that the flow stresses of the TiB2/Al composites exhibit softening tendency with the increasing of strain rates. All the composites fail in splitting and cutting with a 45 degree, and the phase transformed bands of molten aluminum are found on the adiabatic shear layers. The deformation behavior and shear localization of the TiB2/Al composites specimens were simulated by finite element code MSC.Marc. The Johnson-Cook model was used to describe the thermo-viscoplastic response of the specimen material. There was unanimous between the numerical result and the experimental result on the location of the adiabatic shear band. From the numerical simulation and experiment, it was concluded that the instantaneous failure of the composite was ascribed due to the local low strength area where the formation of adiabatic shear band was, and the stress condition had significant effect on the initiation and propagation of adiabatic shear band （ASB）.

Mechanical behavior of nanorubber reinforced epoxy over a wide strain rate loading

Nanorubber/epoxy composites containing 0,2,6 and 10 wt%nanorubber are subjected to uniaxial compression over a wide range of strain rate from 8×10^(-4) s^(-1) to~2×10^(4) s^(-1).Unexpectedly,their strain rate sensitivity and strain hardening index increase with increasing nanorubber content.Potential mechanisms are proposed based on numerical simulations using a unit cell model.An increase in the strain rate sensitivity with increasing nanorubber content results from the fact that the nanorubber becomes less incompressible at high strain,generating a higher hydro-static pressure.Adiabatic shear localization starts to occur in the epoxy under a strain rate of 22,000 s^(-1) when the strain exceeds 0.35.The presence of nanorubber in the epoxy reduces adiabatic shear localization by preventing it from propagating.

Adiabatic shear localization evolution for steel based on the Johnson-Cook model and gradient-dependent plasticity

Gradient-dependent plasticity is introduced into the phenomenological Johnson-Cook model to study the effects of strainhardening, strain rate sensitivity, thermal-softening, and microstructure. The microstructural effect （interactions and interplay among microstructures） due to heterogeneity of texture plays an important role in the process of development or evolution of an adiabatic shear band with a certain thickness depending on the grain diameter. The distributed plastic shear strain and deformation in the shear band are derived and depend on the critical plastic shear strain corresponding to the peak flow shear stress, the coordinate or position, the internal length parameter, and the average plastic shear strain or the flow shear stress. The critical plastic shear strain, the distributed plastic shear strain, and deformation in the shear band are numerically predicted for a kind of steel deformed at a constant shear strain rate. Beyond the peak shear stress, the local plastic shear strain in the shear band is highly nonuniform and the local plastic shear deformation in the band is highly nonlinear. Shear localization is more apparent with the increase of the average plastic shear strain. The calculated distributions of the local plastic shear strain and deformation agree with the previous numerical and experimental results.

Adiabatic Shear Bands in 30CrNi_3MoV Structural Steel Induced during High Speed Cutting

The width and spacing of adiabatic shear bands (ASBs) in the serrated chips generated during high speed orthogonal cutting of 30CrNi3MoV structurai steel were measured by opticai microscopy (OM), the temperature rise in the shear band was estimated. The microstructures of the ASBs were also characterized by SEM and TEM. The results show that the width and spacing of ASBs decrease with the increase of the cutting speed. The further observations show that the microstructure between the matrix and the center of the ASB gradually changes, and that the martensitic phase transformation, carbide precipitation and recrystallization may occur in the ASB.

Adiabatic Shear Localization for Steels Based on Johnson-Cook Model and Second-and Fourth-Order Gradient Plasticity Models

To consider the effects of the interactions and interplay among microstructures, gradient-dependent models of second- and fourth-order are included in the widely used phenomenological Johnson-Cook model where the effects of strain-hardening, strain rate sensitivity, and thermal-softening are successfully described. The various parameters for 1006 steel, 4340 steel and S-7 tool steel are assigned. The distributions and evolutions of the local plastic shear strain and deformation in adiabatic shear band （ASB） are predicted. The calculated results of the second- and fourth- order gradient plasticity models are compared. S-7 tool steel possesses the steepest profile of local plastic shear strain in ASB, whereas 1006 steel has the least profile. The peak local plastic shear strain in ASB for S-7 tool steel is slightly higher than that for 4340 steel and is higher than that for 1006 steel. The extent of the nonlinear distribution of the local plastic shear deformation in ASB is more apparent for the S-7 tool steel, whereas it is the least apparent for 1006 steel. In fourth-order gradient plasticity model, the profile of the local plastic shear strain in the middle of ASB has a pronounced plateau whose width decreases with increasing average plastic shear strain, leading to a shrink of the portion of linear distribution of the profile of the local plastic shear deformation. When compared with the sec- ond-order gradient plasticity model, the fourth-order gradient plasticity model shows a lower peak local plastic shear strain in ASB and a higher magnitude of plastic shear deformation at the top or base of ASB, which is due to wider ASB. The present numerical results of the second- and fourth-order gradient plasticity models are consistent with the previous numerical and experimental results at least qualitatively.

Adiabatic Shear Mechanisms for the Hard Cutting Process

The most important consequence of adiabatic shear phenomenon is formation of sawtooth chip. Lots of scholars focused on the formation mechanism of sawtooth, and the research often depended on experimental approach. For the present, the mechanism of sawtooth chip formation still remains some ambiguous aspects. This study develops a combined numerical and experimental approach to get deeper understanding of sawtooth chip formation mechanism for Polycrystalline Cubic Boron Nitride（PCBN） tools orthogonal cutting hard steel GCr15. By adopting the Johnson-Cook material constitutive equations, the FEM simulation model established in this research effectively overcomes serious element distortions and cell singularity in high strain domain caused by large material deformation, and the adiabatic shear phenomenon is simulated successfully. Both the formation mechanism and process of sawtooth are simulated. Also, the change features regarding the cutting force as well as its effects on temperature are studied. More specifically, the contact of sawtooth formation frequency with cutting force fluctuation frequency is established. The cutting force and effect of cutting temperature on mechanism of adiabatic shear are investigated. Furthermore, the effects of the cutting condition on sawtooth chip formation are researched. The researching results show that cutting feed has the most important effect on sawtooth chip formation compared with cutting depth and speed. This research contributes a better understanding of mechanism, feature of chip formation in hard turning process, and supplies theoretical basis for the optimization of hard cutting process parameters.

Ballistic tests on hot-rolled Ti-6Al-4V plates:Experiments and numerical approaches

Superior ballistic performance and the lightweight character of Ti alloys are considered as main reasons for their use in armour applications against a broad spectrum of ballistic threats,e.g.bullet,fragment or blast impact.Because dynamic loading caused by typical penetrators is characterized by high strain rates,only specific test methods allow a closer investigation of the respective material behaviour.In the present study,quasi-static and dynamic compression tests as well as ballistic tests were conducted on a twophase a+βalloy Ti-6Al-4V(in m%)manufactured by hot-rolling.Post-deformation heat treatments,influencing microstructure and mechanical properties were applied in order to compare three different microstructural configurations:as-rolled,mill-annealed and bimodal.While,on the one hand,ballistic tests were employed for the determination of the ballistic limit velocity v_(50),compression tests,on the other hand,delivered essential input parameters for the application of the Johnson-Cook constitutive model in a finite element simulation of the impact event.The comparison of experimental results to simulation results was supplemented by means of microstructural characterization of tested samples with the focus set on the prevalently observed deformation and damage mechanisms,as for example adiabatic shearing.

Effect of deep cryogenic treatment on the microstructural,mechanical and ballistic properties of AA7075-T6 aluminum alloy

The study focused on investigating the effect of Deep Cryogenic Treatment(DCT)on the mechanical and ballistic properties of AA7075-T6 aluminum alloy.The microstructure,microhardness,tensile strength,and impact strength of the Base Material(BM)and DCT-treated 7075 samples were analyzed through metallographic analysis and mechanical tests.The microstructure of the DCT-treated 7075 samples revealed fine grains and a distribution of secondary phase particles.The tensile strength,impact strength,and microhardness of DCT-treated samples increased by 7.41%,4%,and 9.68%,respectively,compared to the BM samples.The fractography analysis of the tensile samples showed cleavage facets,microvoids,and dimples in both the samples.The ballistic behavior of the BM and DCT target plates were studied by impacting hard steel core projectiles at a velocity of 750±10 m/s.The target plates failed due to petaling and ductile hole enlargement,and the depth of penetration(DOP)of the DCT target was less than that of the BM target,indicating a higher ballistic resistance.The post-ballistic microstructure examination of the target plates showed the formation of an Adiabatic Shear Band(ASB)without any cracks.It was concluded that the DCT treatment improved the mechanical and ballistic properties of the aluminum alloy due to grain refinement and high dislocation density.

Failure mode change and material damage with varied machining speeds:a review

High-speed machining(HSM) has been studied for several decades and has potential application in various industries, including the automobile and aerospace industries. However,the underlying mechanisms of HSM have not been formally reviewed thus far. This article focuses on the solid mechanics framework of adiabatic shear band(ASB) onset and material metallurgical microstructural evolutions in HSM. The ASB onset is described using partial differential systems. Several factors in HSM were considered in the systems, and the ASB onset conditions were obtained by solving these systems or applying the perturbation method to the systems. With increasing machining speed, an ASB can be depressed and further eliminated by shock pressure. The damage observed in HSM exhibits common features. Equiaxed fine grains produced by dynamic recrystallization widely cause damage to ductile materials, and amorphization is the common microstructural evolution in brittle materials. Based on previous studies, potential mechanisms for the phenomena in HSM are proposed. These include the thickness variation of the white layer of ductile materials. These proposed mechanisms would be beneficial to deeply understanding the various phenomena in HSM.

The modified temperature term on Johnson-Cook constitutive model of AZ31 magnesium alloy with {0002} texture

The dynamic compression experiments with Split-Hopkinson Pressure Bar(SHPB)were performed on AZ31 magnesium alloy rolled sheet specimens in the normal direction(AZ31-ND)with{0002}texture at the temperature of 293-523 K and the strain rate of 0.001-2200 s^−1.The temperature term in Johnson-Cook(JC)constitutive model had been reasonably modified.This advantage made constitutive model promising for decribing the dynamic deformation behavior of AZ31-ND with{0002}texture more accurately.The obtained true stress-true plastic strain curves agreed well with the measured results in a wide range of strain rates and temperatures.The thermal softeninging,strain and strain rate hardening effect on the AZ31-ND with{0002}texture were discussed.The adiabatic shear band(ASB)of AZ31-ND with{0002}texture hat shaped specimen was successfully predicted by combining modified JC constitutive model and numerical simulation,which was also validated by Electron Back-Scattered Diffraction(EBSD)map under the same boundary condition.

AN ANALYSIS oF THE SHEAR FAILURE OF RIGID-LINEAR HARDENING BEAMS UNDER IMPULSIVE LOADING

A theoretical rigid-plastic analysis for the dynamic shear failure of beams under impulsive loading is presented when using a travelling plastic shear hinge model which tabes into account material strain hardening. The maximum dynamic shear strain and shear strain-rate can be predicted in addition to the permanent transverse deflections and other parameters. The conditions for the three modes of shear failure, i.e., excess deflection failure, excess shear strain failure and adiabatic shear failure are analyzed. The special case of an infinitesimally small plastic zone is discussed and compared with Nonaka's solution for a rigid, perfectly plastic material. The results can also be generalized to examine the dynamic response of fibre-reinforced beams.

Numerical simulation study on penetration performance of depleted Uranium(DU)alloy fragments

Due to its high strength,high density,high hardness and good penetration capabilities,Depleted uranium alloys have already shined in armor-piercing projectiles.There should also be a lot of room for improvement in the application of fragment killing elements.Therefore,regarding the performance of the depleted uranium alloy to penetrate the target plate,further investigation is needed to analyze its advantages and disadvantages compared to tungsten alloy.To study the difference in penetration performance between depleted uranium alloy and tungsten alloy fragments,firstly,a theoretical analysis of the adiabatic shear sensitivity of DU and tungsten alloys was given from the perspective of material constitutive model.Then,taking the cylindrical fragment penetration target as the research object,the penetration process and velocity characteristics of the steel target plates penetrated by DU alloy fragment and tungsten alloy fragment were compared and analyzed,by using finite element software ANSYS/LS-DYNA and Lagrange algorithm.Lastly,the influence of different postures when impacting target and different fragment shapes on the penetration results is carried out in the research.The results show that in the penetration process of the DU and tungsten alloy fragments,the self-sharpening properties of the DU alloy can make the fragment head sharper and the penetrating ability enhance.Under the same conditions,the penetration capability of cylindrical fragment impacting target in vertical posture is better than that in horizontal posture,and the penetration capability of the spherical fragment is slightly better than that of cylindrical fragment.

Adiabatic shear banding of hot-rolling Ti–6Al–4V alloy subjected to dynamic shearing and uniaxial dynamic compression

Effect of stress state including dynamic shearing and uniaxial dynamic compression on adiabatic shear banding(ASBing) of hot-rolling Ti–6Al–4V(TC4) alloy was investigated. The absorbed energy of specimen before failure was calculated to evaluate the susceptibility to adiabatic shear band(ASB) of TC4 alloy quantitatively.Results show that the susceptibility to ASB of hot-rolling TC4 alloy exhibits obvious anisotropy under both dynamic shearing and uniaxial dynamic compression conditions, but the anisotropy of susceptibility to ASB under dynamic shearing condition exhibits an opposite tendency with that under uniaxial dynamic compression condition. Under the condition of uniaxial dynamic compression, material shows the highest susceptibility to ASB when loaded along transverse direction(TD) of the hot-rolling TC4, while the lowest susceptibility when loaded along rolling direction(RD). However, under the condition of dynamic shearing,the material behaves in the opposite way, demonstrating the lowest susceptibility when loaded along TD of the hotrolling TC4, while the highest susceptibility when loaded along RD.

Microstructural Characterization of the Shear Bands in Fe-Cr-Ni Single Crystal by EBSD

An investigation has been made into the microstructural characterization of the shear bands generated under high-strain rate （≈10^4 s^-1） deformation in Fe-15%Cr-15%Ni single crystal by EBSD-SEM （electron backscatter diffraction-scanning electron microscopy）, TEM （transmission electron in microscopy） and HREM （high- resolution electron microscopy）. The results reveal that the propagation of the shear band exhibits an asymmetrical behavior arising from inhomogenous distribution in plasticity in the bands because of different resistance to the collapse in different crystallographic directions; The γ-ε-α′phase transformations may take place inside and outside the bands, and these martensitic phases currently nucleate at intersections either between the twins and deformation bands or between the twins and ε-sheet. Investigation by EBSD shows that recrystallization can occur in the bands with a grain size of an average of 0.2μm in diameter. These nano-grains are proposed to attribute to the results of either dynamic or static recrystallization, which can be described by the rotational recrystallization mechanism. Calculation and analysis indicate that the strain rate inside the shear band can reach 2.50×10^6 s^-1, which is higher, by two or three orders of magnitude, than that exerted dynamically on the specimen tested.

LOCALIZED SUPERPLASTIC BEHAVIOUR INα-TITANIUM AT HIGH STRAIN RATE

The microstructure of x-Ti/ mild steel composite fabricated by using constant stand-off cladding technique was observed with optical microscopy, SEM and TEM analyses. Very fine equiaxed grains (<0.1um) with a low dislocation density were observed in the adiabatic shear bands (ASB) this enables a thermomechanical response that may lead to a super plastic de formation.

Influence of shear sensitivities of steel projectiles on their ballistic performances

In ballistic penetration, a main failure mode for a projectile is adiabatic shear localization which results in macro cracks developing along ASBs which lead to the fracture of projectile. In this paper, the adiabatic shear sensitivity and ballistic performances of two high strength steels, 30CrMnSi and 35CrWMo, with similar static mechanical properties were investigated. Split Hopkin- son Pressure Bar （SHPB） for compression loading and ballistic experiments above the velocity of 1 000 m/s against thick concrete targets were performed. The SHPB and ballistic experimental results showed that the 30CrMnSi steel exhibits more adiabatic shear sensitivity, compared with the 35CrWMo steel. Even though these two steels have similar static mechanical properties, the 35CrWMo steel projectile exhibits better penetration performance than the 30CrMnSi projectile due to different adiabatic shear sensitivities.

Adiabatic shear instability in a titanium alloy:Extreme deformation-induced phase transformation,nanotwinning,and grain refinement

Increasingly harsh service conditions place higher requirements for the high strain-rate performance of titanium alloys.Adiabatic shear band(ASB),a phenomenon prone to dynamic loading,is often accom-panied by catastrophic damage.Yet,it is unclear how the internal nanostructures are related to shear instability.Here we report detailed microstructural evolution in the ASB of a titanium alloy via in-depth focused ion beam(FIB),transmission Kikuchi diffraction(TKD),and high-resolution transmission electron microscope(HRTEM)analyses,with the deformation instability phenomenon discussed from the energy perspective.The ASB interior undergoes multifaceted changes,namely deformation-induced beta-to-alpha transformation and deformation-induced martensitic transformation to form substantially refined and heterogeneous structures.Meanwhile,two types of extremely fine twins are identified to occur within both nano-sized martensite and alpha phase.The critical plastic work representing the onset of adiabatic shear instability and dynamic equilibrium is observed to be constant for a specific structure in the same deformation mode.The energy analysis could be extended to other materials subjected to high strain-rate dynamic deformation.

A Review of Microstructural Evolution in the Adiabatic Shear Bands Induced by High Speed Machining

Investigations made by the authors and collaborators into the microstructural and fracture aspects of adiabatic shear bands （ASBs） of the hardened steels and Ti alloys induced by high speed machining （HSM） are briefly reviewed. The principal findings are the following： （a） the microstructure inside the ASBs varies from the band center to the normal chip material, the gradient microstructures are found; （b） the HSM can produce two types of ASBs with increasing in cutting speed, the deformed shear bands formed at lower cutting speed and the transformed shear bands formed at higher cutting speed; （c） the very small equiaxed recrystallized grains are observed in the center of the ASBs, the dynamic recrystallization and phase transformation may occur simultaneously during the formation of the transformed ASBs; （d） The dynamic rotational recrystallization is the origin of the equiaxed grains in the center of the ASBs. A microstructural evolution model in ASBs produced during HSM for the harden steel is proposed; （e） the microstructural pattern of fracture surface is characterised by the elongated dimples. A microcosmic adiabatic shear fracture model during HSM of the hardened steel is built up.

Formation of adiabatic shear band and deformation mechanisms during warm compression of Ti–6Al–4V alloy

Adiabatic shear band （ASB） was narrow region where softening occurred and concentrated plastic defor- mation took place. In present study, the effects of height reduction and deformation temperature on ASB were investigated by means of optical microscopy （OM） and scanning electron microscopy （SEM）. And the deformation mechanisms within the shear band were discussed thor- oughly with the help of transmission electron microscopy （TEM）. There is a critical strain for the formation of ASB during warm compression of Ti-6AI-4V alloy. The width of ASB increases with height reduction increasing. Elon- gated alpha grains within shear band grow up with defor- mation temperature increasing. Some ultrafine grains that confirm the occurrence of dynamic recrystallization are observed within shear band during warm compression of Ti-6AI-4V alloy.