Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controlle...Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controller design, it cannot achieve satisfactory effects in controlling complex grinding processes in the presence of strong disturbances and large uncertainties. In this paper, an improved disturbance observer (DOB) based MPC advanced feedback control is proposed to control the multivariable grinding operation. The improved DOB is based on the optimal achievable H 2 performance and can deal with disturbance observation for the nonminimum-phase delay systems. In this DOB-MPC advanced feedback control, the higher-level optimizer computes the optimal operation points by maximize the profit function and passes them to the MPC level. The MPC acts as a presetting controller and is employed to generate proper pre-setpoint for the lower-level basic feedback control system. The DOB acts as a compensator and improves the operation performance by dynamically compensating the setpoints for the basic control system according to the observed various disturbances and plant uncertainties. Several simulations are performed to demonstrate the proposed control method for grinding process operation.展开更多
Advanced Process Control （APC） is necessary for oil refining and chemical process in China, but some problems have emerged in the application of APC techniques in this field. This paper discusses the conditions of A...Advanced Process Control （APC） is necessary for oil refining and chemical process in China, but some problems have emerged in the application of APC techniques in this field. This paper discusses the conditions of APC application concerning process design, distributed control system （DCS） choice and regular control. It analyzes the problems and strategies in APC application. Some suggestions are proposed for the enterprise to benefit from APC application.展开更多
High performance control of an interactive process such as iron and steel plant relies on ability to honor safety and operational constraints;reduce the standard deviations of variables that need to be controlled(e.g....High performance control of an interactive process such as iron and steel plant relies on ability to honor safety and operational constraints;reduce the standard deviations of variables that need to be controlled(e.g.product quantity,quality );de-bottlenecking the process;and,maximize profitability or lower cost(e.g.energy savings, improve hot metal content).These objectives may be prioritized in this order,but can vary and are very difficult to achieve optimally through conventional control.A multivariable predictive controller solution,along with its extensive inferential sensor and built-in optimizer,provides online closed loop control and optimization for many interactive metal and mining processes to lower the energy cost,increase throughput,and optimize product quality and yield. Control loop performance is also a key factor to improve iron and steel plant automation and operation result; Honeywell CPM offers vender-independent product which provides monitoring,tuning,modeling of control loop and sustainable loop performance analysis and maintenance solution towards operation stability and energy saving.展开更多
循环流化床锅炉(Circulating Fluidized Bed Boiler,以下简称CFB锅炉)燃烧系统具有非线性、滞后性以及强耦合性等特点。常规自动化控制只适用于一定负荷条件下,而对变负荷及煤质变化等适应性差,不能满足用汽负荷变化速度。APC(Advanced ...循环流化床锅炉(Circulating Fluidized Bed Boiler,以下简称CFB锅炉)燃烧系统具有非线性、滞后性以及强耦合性等特点。常规自动化控制只适用于一定负荷条件下,而对变负荷及煤质变化等适应性差,不能满足用汽负荷变化速度。APC(Advanced Process Control)先进过程控制系统的应用,不同于常规单回路控制,具有比常规PID控制更好的控制效果,使优化结果始终处于安全允许的范围内,确保CFB锅炉及发电系统运行的安全性,同时,根据负荷和煤质的变化,综合考虑各种干扰,优化配风和给煤,使系统有较高的运行效率。展开更多
提出了一种基于先进过程控制(Advanced Process Control,APC)技术的综合控制方案在生物型人工肝支持系统(BAL)中的应用;对系统中被控物理量之间的相互作用规律进行了定性分析,按照物料平衡算式使之关联匹配,经过PI调节后,根据使用经验...提出了一种基于先进过程控制(Advanced Process Control,APC)技术的综合控制方案在生物型人工肝支持系统(BAL)中的应用;对系统中被控物理量之间的相互作用规律进行了定性分析,按照物料平衡算式使之关联匹配,经过PI调节后,根据使用经验进行离线结合在线的预测控制;实验结果表明:尽管生物反应器内存在着诸多非线性因素,且具有很强的耦合性及滞后特性,该方法仍取得了较好的控制效果,达到了BAL的使用要求。展开更多
In early 2018,the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system.The purpose of the strategy is to further minimize energy use for ma...In early 2018,the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system.The purpose of the strategy is to further minimize energy use for main and booster fans,whilst also fulfilling airflow setpoints without violating constraints such as min/max differential pressure over fans and interaction of air between areas in mines.Using air flow measurements and a dynamical model of the ventilation system,a mine-wide coordination control of fans can be carried out.The numerical model is data driven and derived from historical operational data or step changes experiments.This makes both initial deployment and lifetime model maintenance,as the mine evolves,a comparably easy operation.The control has been proven to operate in a stable manner over long periods without having to re-calibrate the model.Results prove a 40%decrease in energy use for the fans involved and a greater controllability of air flow.Moreover,a 15%decrease of the total air flow into the mine will give additional proportional heating savings during winter periods.All in all,the multivariable controller shows a correlation between production in the mine and the ventilation system performance superior to all of its predecessors.展开更多
基金Supported by the National Natural Science Foundation of China (61104084, 61290323)the Guangdong Education University-Industry Cooperation Projects (2010B090400410)
文摘Advanced feedback control for optimal operation of mineral grinding process is usually based on the model predictive control (MPC) dynamic optimization. Since the MPC does not handle disturbances directly by controller design, it cannot achieve satisfactory effects in controlling complex grinding processes in the presence of strong disturbances and large uncertainties. In this paper, an improved disturbance observer (DOB) based MPC advanced feedback control is proposed to control the multivariable grinding operation. The improved DOB is based on the optimal achievable H 2 performance and can deal with disturbance observation for the nonminimum-phase delay systems. In this DOB-MPC advanced feedback control, the higher-level optimizer computes the optimal operation points by maximize the profit function and passes them to the MPC level. The MPC acts as a presetting controller and is employed to generate proper pre-setpoint for the lower-level basic feedback control system. The DOB acts as a compensator and improves the operation performance by dynamically compensating the setpoints for the basic control system according to the observed various disturbances and plant uncertainties. Several simulations are performed to demonstrate the proposed control method for grinding process operation.
文摘Advanced Process Control （APC） is necessary for oil refining and chemical process in China, but some problems have emerged in the application of APC techniques in this field. This paper discusses the conditions of APC application concerning process design, distributed control system （DCS） choice and regular control. It analyzes the problems and strategies in APC application. Some suggestions are proposed for the enterprise to benefit from APC application.
文摘High performance control of an interactive process such as iron and steel plant relies on ability to honor safety and operational constraints;reduce the standard deviations of variables that need to be controlled(e.g.product quantity,quality );de-bottlenecking the process;and,maximize profitability or lower cost(e.g.energy savings, improve hot metal content).These objectives may be prioritized in this order,but can vary and are very difficult to achieve optimally through conventional control.A multivariable predictive controller solution,along with its extensive inferential sensor and built-in optimizer,provides online closed loop control and optimization for many interactive metal and mining processes to lower the energy cost,increase throughput,and optimize product quality and yield. Control loop performance is also a key factor to improve iron and steel plant automation and operation result; Honeywell CPM offers vender-independent product which provides monitoring,tuning,modeling of control loop and sustainable loop performance analysis and maintenance solution towards operation stability and energy saving.
文摘循环流化床锅炉(Circulating Fluidized Bed Boiler,以下简称CFB锅炉)燃烧系统具有非线性、滞后性以及强耦合性等特点。常规自动化控制只适用于一定负荷条件下,而对变负荷及煤质变化等适应性差,不能满足用汽负荷变化速度。APC(Advanced Process Control)先进过程控制系统的应用,不同于常规单回路控制,具有比常规PID控制更好的控制效果,使优化结果始终处于安全允许的范围内,确保CFB锅炉及发电系统运行的安全性,同时,根据负荷和煤质的变化,综合考虑各种干扰,优化配风和给煤,使系统有较高的运行效率。
文摘提出了一种基于先进过程控制(Advanced Process Control,APC)技术的综合控制方案在生物型人工肝支持系统(BAL)中的应用;对系统中被控物理量之间的相互作用规律进行了定性分析,按照物料平衡算式使之关联匹配,经过PI调节后,根据使用经验进行离线结合在线的预测控制;实验结果表明:尽管生物反应器内存在着诸多非线性因素,且具有很强的耦合性及滞后特性,该方法仍取得了较好的控制效果,达到了BAL的使用要求。
文摘In early 2018,the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system.The purpose of the strategy is to further minimize energy use for main and booster fans,whilst also fulfilling airflow setpoints without violating constraints such as min/max differential pressure over fans and interaction of air between areas in mines.Using air flow measurements and a dynamical model of the ventilation system,a mine-wide coordination control of fans can be carried out.The numerical model is data driven and derived from historical operational data or step changes experiments.This makes both initial deployment and lifetime model maintenance,as the mine evolves,a comparably easy operation.The control has been proven to operate in a stable manner over long periods without having to re-calibrate the model.Results prove a 40%decrease in energy use for the fans involved and a greater controllability of air flow.Moreover,a 15%decrease of the total air flow into the mine will give additional proportional heating savings during winter periods.All in all,the multivariable controller shows a correlation between production in the mine and the ventilation system performance superior to all of its predecessors.
