Forced Compressed Air Cooling System for a 300 MW Steam Turbine in Waigaoqiao Power Plant

The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storage capacity and good thermal insulation, so the metal temperature of first stage of HP cylinder (FSMTI) may reach 400-450℃ after shut down and it takes 7-8 days to cool to 150℃ by natural cooling, Now with a forced cooling system the cooling time may be reduced to 40 hours, so that the turbine may be opened for repair work in about 5-6 days. The cooling system for #2 unit and test procedure are briefly described below.

Retrofit of 350-MW Supercritical Boiler Based on the Analysis on Exhaust Gas Temperature

Since the first batch of 350-MW supercritical utility boilers was put into operation, the exhaust flue gas temperature of the boilers has always been higher than the designed value. The main reason is that the heat absorbed by the air heater is not sufficient. In Huaneng Dongfang Power Plant, the exhaust flue gas temperature is lowered through modifications to the economizer and the air heater. The experimental results reveal that every year, each boiler could save 3 850 tons of standard coal and reduce 85 tons of SO2 and 9 000 tons of CO2 respectively after retrofit.

Field experimental study on the cooling effect of mine cooling system acquiring cold source from return air

With the increase of mining depth, more and deeper coal mines are limited by heat disaster. The cooling energy in deep mine cooling system comes from mine water inrush or ground cooling tower, but we cannot adopt the two methods because mine water inrush in many old coal mines in China is limited. What is more, the cooling pipelines cannot be put in narrow pit-shaft. To settle the problem above, according to the characteristics of Zhangxiaolou Coal Mine, this paper adopts the deep mine return air as the cooling energy for deep mine cooling system. In addition, we carried out cite test to extract cold energy from return air. Through monitoring the water quantity, water temperature of cooling system and air temperature, we got the thermodynamic equilibrium parameters during the cooling energy acquisition analysis and the effect of cooling system that the temperature and humidity on working face are respectively reduced to 8-12 ℃ and 8-15% through cooling. This research offers experimental reference for deep mine cooling which lacks cooling energy.

An Efficient Summer Operation Scheme for a Thermal Power Plant Air Cooling System based on Electric Peak Shaving

We proposed a novel efficient operation scheme for a thermal power plant’s air-cooling system based on peak shaving, in order to cope with high ambient temperature in summer. We introduced an absorptiongeneration equipment with water/lithium working pairs into the air cooled condenser(ACC) to reconstruct the traditional thermal power plant, and established a dynamic thermodynamic model adopting Ebsilon code. We studied the thermodynamic performance variation of the reconstructed thermal power plant throughout a 24-hour cycle and found that the fluctuation ratio of the turbine back pressure decreased to 6% from 78%, which is beneficial for the stable and safe operation of the electric power system. The thermal performance improvement benefited from the exploitation of the heat transfer potential of ACC, which realized via cold duty schedule throughout the day, under different ambient temperature conditions. In this system, the generated power was higher at relatively high ambient temperature than that at relatively low ambient temperature, which solved the electricity demand-supply imbalance problem under high ambient temperature. Finally, the same optimization effects for power thermal plants with an indirect air-cooling system were obtained using the same operation scheme.

Energy Efficient Air Conditioning System Using Geothermal Cooling-Solar Heating in Gujarat, India

It is well known that one unit of electrical energy saved is equal to more than two units produced. One way of economizing the power is utilization of energy efficient systems at all locations. In the present study, the air conditioning system is analysed and an innovative way is suggested. We use natural low temperature of shallow sub surface (1 - 3 m) of the earth—geothermal cooling system. It is known that majority of the households and the apartment complexes in India have two tanks for water storage. One is the underground water sump and the other is the overhead water tank. In our study, we use these two water storage systems for space cooling during summer and also for heating during winter. The main aim of our paper is air-conditioning of the space in an economic way to save electricity. It is based on a simple idea of transferring the low temperature from underground water sump to the room in the house using water as a mode of transport. Since India is a tropical country located at low latitude, most of the year, the air temperature is high and demands space cooling. However, for a couple of months during severe winter months (Dec.-Jan.) at Ahmedabad, heating of the space is required. For heating the space, we suggest to use the well-known solar water heater. Effective use of heat exchanger is shown through computation, modelling schemes and lab experiment. We recommend geothermal cooling for 10 months in a year and solar hot water system during 2 months of winter. It is observed that the ambient air temperature of 35°C - 40°C in the room can be brought down to 26°C without much consumption of electricity. In a similar manner, the room temperature at night (13°C) during winter in Ahmedabad can be increased to 27°C through circulation of water from solar water heater in the heat exchanger.

Research and Demonstration of Direct Air-Cooling System for 600-MW Fossil-Fired Power Plants

Given the distribution feature of resources such as coal and water, the requirements for the development of Chinese power industry, and the fact of monopoly by foreign companies, it is very necessary and significant to independently research and develop air-cooling technologies. Through experimental research, simulative calculation, process and equipment development, field tests and a demonstration project, the design and operation technologies for air-cooling system are grasped and relevant key equipment is developed. The results of the demonstration project show that the technical indicators for the air-cooling system have met or exceeded the design requirements. Part of the research results have been incorporated into the relevant national design standards. The technologies developed have been applied to more than 23 sets of thermal power units of or above 600 MW in China.

Energy Storage System for Solar Thermal Air Conditioning Combined with Ejector Cooling System

A system of energy storage for solar thermal air conditioning combined with ejector cooling system for residential is determined in this paper. The purpose of this study is to design the energy storage system for heating the water in a storage tank to reach the required temperature for exchanging heat with the refrigerant of cooling system. The design from calculation of thermal energy storage system that proper with the solar flat plate collector area results are 70 m2, and the hot water temperature is over than 80 ℃. A cooling system is selected for refrigerant of R141b from the solar air conditioning system of 10.5 kW, and the energy source is solar thermal energy from the collector that there is an efficiency of 0.46 approximately. This storage system for the electric solar cooling system can be reduced the problem of the intermittent of energy source with the constant generating temperature to run the cooling system continuously.

Experimental Investigation of the Cooling Capacity of Gaseous Carbon Dioxide in Free Jet Expansion for Use in Portable Air-Cooling Systems

This paper investigates the possibility of using the free expansion of gaseous CO2 in portable air-cooling systems. The cooling capacity of the gaseous CO2 free jet expansion was calculated using three different approaches and the results showed that the simplified calculations would give approximated cooling values with an 11.6% maximum error. The mass flow rate, upstream pressure and cooling capacity of the gaseous CO2 decreased with time. A maximum 48.5 watts of cooling was recorded at minute 4 and a minimum value of 10.4 watts at the end of the test. The drop in cooling capacity is due to the evaporation of the liquid CO2 inside the small cylinder which cools the two-phase CO2 mixture and causes a pressure drop (from 6 MPa to 2.97 MPa), which also affects the mass flow rate of gaseous CO2 exiting the orifice (from 0.56 g/s to 0.24 g/s). If this cooling technique is to be considered in portable compact-cooling systems, the mass, pressure and cooling capacity drop with time must be solved. One of the solutions could be to cover the cylinder with a heating coat to compensate for the heat absorbed by the evaporation of the liquid CO2.

Analysis of Air-Cooling Battery Thermal Management System for Formula Student Car

Designing a good energy storage system represents the most important challenge for spreading over a large scale of electric mobility. Proper thermal management is critical and guarantees optimum working temperature in a battery pack. In the various battery thermal management technologies, air cooling is one of the most used solutions. The following work analyzes the cooling performance of the air-cooling thermal management system by choosing appropriate system parameters and analyzes using CFD simulations for accurate thermal modeling. These parameters include the influence of airflow rate and cell spacing on the configuration. The outcome of the simulations is compared using parameters like maximum temperature, and temperature distribution in the battery module to obtain optimum results for further applications. Finally, the simulations of the optimal solution will be compared to experimental results for validation.

Assessing cooling energy reduction potentials by retrofitting traditional cavity walls into passively ventilated cavity walls

A major roadblock in achieving substantial building energy reduction is the low performance of old buildings that account for a significant portion of the building energy consumption.Finding low-cost energy retrofit solutions that do not disrupt occupants’daily life during the retrofitting is the key to successful building energy retrofit initiatives.In this paper,a novel and low-cost exterior wall retrofitting solution is introduced,and its performance in reducing space cooling load was quantitatively evaluated to demonstrate its feasibility and effectiveness.The primary goal of this paper is to provide a quantitative assessment of the cooling-energy savings potential by using the proposed new wall system.The intended retrofitting targets are the large amount of existing cavity-wall buildings located in hot climate regions.The quantification of the before-after heat-flux reduction was conducted through a 3-dimensional steady-state low turbulence computational fluid dynamics(CFD)model,which is validated by benchmarking its prediction against the published experimental case results.The outcomes of the investigation suggest that this simple low-cost solution has great potentials in reducing buildings’summer cooling load in hot climate regions.The applicability of this solution is not limited to retrofitting existing buildings.New energy-efficient building designs can also adopt this solution in their envelope systems.

Closed-loop bulk air conditioning: A renewable energy-based system for deep mines in arctic regions

With depletion of shallow deposits,the number of underground mines expected to reach more than 3 km depth during their lifetime is growing.Although surface cooling plants are mostly effective in mine airconditioning,usually secondary cooling units are needed below 2 kmdepth.This need emerges due to the elevated thermal impacts caused by auto-compression of mine air as well as heat emissions from strata and mine machinery.As a result,in cold climates,like Canada,ultra-deep mines need their secondary underground cooling plants running year-round while the intake air must be heated to protect the sensitive machinery and liners from freezing during the winter season.To cool mine air,horizontal bulk-airconditioners with direct spray cooling systems are commonly used due to their high performance.Conventionally,sprayed water in bulk-air-coolers are mechanically circulated and refrigerated in coupled refrigeration plants.This set up can be transformed to a natural cooling/heating process by resurfacing the warm underground bulk-air-cooler spray water for mine air heating on the surface and re-sinking the chilled water for cooling in the underground bulk air coolers.This could significantly cut-down the fossil-fuel consumption in burners for mine air pre-conditioning and refrigeration cost when applicable.This paper presents an anonymous real-life example to study the feasibility of the proposed idea for an ultra-deep Canadian mine.

Numerical simulation of heat transfer and flow of cooling air in triangular wavy fin channels

Numerical computation models of air cooling heat transfer and flow behaviors in triangular wavy fin channels(TWFC) were established with structural parameters of fins considered.The air side properties of heat transfer coefficient and pressure drop are displayed with variable structural parameters of fins and inlet velocities of cooling air.Within the range of simulation,TWFC has the best comprehensive performance when inlet velocity vin=4-10 m/s.Compared with those of straight fins,the simulation results reveal that the triangular wavy fin channels are of higher heat transfer performances especially with the fin structural parameters of fin-height Fh=9.0 mm,fin-pitch Fp=2.5-3.0 mm,fin-wavelength λ=14.0-17.5 mm and fin-wave-amplitude A=1.0-1.2 mm.The correlations of both heat transfer factor and friction factor are presented,and the deviations from the experimental measurements are within 20%.

Optimization of rhizosphere cooling airflow for microclimate regulation and its effects on lettuce growth in plant factory

In plant factories,the plant microclimate is affected by the control system,plant physiological activities and aerodynamic characteristics of leaves,which often leads to poor ventilation uniformity,suboptimal environmental conditions and inefficient air conditioning.In this study,interlayer cool airflow(ILCA)was used to introduce room air into plants’internal canopy through vent holes in cultivation boards and air layer between cultivation boards and nutrient solution surface(interlayer).By using optimal operating parameters at a room temperature of 28℃,the ILCA system achieved similar cooling effects in the absence of a conventional air conditioning system and achieved an energy saving of 50.8% while bringing about positive microclimate change in the interlayer and nutrient solution.This resulted in significantly reduced root growth by 41.7% without a negative influence on lettuce crop yield.Future development in this precise microclimate control method is predicted to replace the conventional cooling(air conditioning)systems for crop production in plant factories.

Numerical Analysis of Influencing Factors on Temperature Field and Airflow Distribution of the Displacement Ventilation System

Indoor air quality and thermal comfort are important features of indoor environment. In this paper, a numerical simulation based on the k-ε model of CFD is used to analyze factors such as loading, exterior-protected construction, blowing-in rate that play an important role in the temperature field and airflow field of the displacement ventilation system. Exterior-protected construction has little influence on indoor temperature distribution of displacement ventilation systems and the influence is limited only in a small area near the external wall when the indoor heat source is the main cooling load.The height of a room has little influence on indoor temperature field, and the temperature gradient of active region is basically unchanged. In the system combined with a displacement ventilation system and a cooling system, the height also has little influence. When the cooling load is high,the indoor heat source creates a strong convective plume, which will make the average indoor air age lower, the ventilation efficiency higher and the elimination of pollutant easier. Air supply rate plays an important role in displacement ventilation systems. The increase of air supply rate that can be realized by increasing the air supply velocity and enlarging the area of air inlet will increase the mass capability of the system and diminish the vertical temperature gradient. From the comparison between simulations and experiments, it is concluded that this simulation are creditable.

Energy, Exergy and Thermoeconomics Analysis of Water Chiller Cooler for Gas Turbines Intake Air Cooling

Gas turbine (GT) power plants operating in arid climates suffer a decrease in output power during the hot summer months because of the high specific volume of air drawn by the compressor. Cooling the air intake to the compressor has been widely used to mitigate this shortcoming. Energy and exergy analysis of a GT Brayton cycle coupled to a refrigeration air cooling unit shows a promise for increasing the output power with a little decrease in thermal efficiency. A thermo-economics algorithm is developed to estimate the economic feasibility of the cooling system. The analysis is applied to an open cycle, HITACHI-FS7001B GT plant at the industrial city of Yanbu (Latitude 24o 05” N and longitude 38o E) by the Red Sea in the Kingdom of Saudi Arabia. Result show that the enhancement in output power depends on the degree of chilling the air intake to the compressor (a 12 - 22 K decrease is achieved). For this case study, maximum power gain ratio (PGR) is 15.46% (average of 12.25%), at an insignificant decrease in thermal efficiency. The second law analysis show that the exergetic power gain ratio drops to an average 8.5%. The cost of adding the air cooling system is also investigated and a cost function is derived that incorporates time-dependent meteorological data, operation characteristics of the GT and the air intake cooling system and other relevant parameters such as interest rate, lifetime, and operation and maintenance costs. The profit of adding the air cooling system is calculated for different electricity tariff.

Experimental Study of Air Conditioning Unit of Evaporative Cooling Assisted Mechanical Refrigeration

The evaporative cooling,which assists the refrigeration machinery air-conditioning systems test-rig,has been designed.Its structure and working principle were described,and the performance test was conducted and analyzed.The test shows that making full use of the evaporative cooling "free cooling" in Spring and Autumn seasons can fully meet the requirements of air-conditioned comfort through the switch of the function in different seasons.Taking into account the evaporative cooling fan and pump energy consumption,compared with the traditional mechanical refrigeration system,more than 80 percent of energy can be saved,and the energy efficiency ratio of the Unit(EER)is as high as 7.63.Using the two stages of indirect evaporative cooling to pre-cool the new wind in summer,under the conditions of the same air supply temperature requirements,0.83 kg/s chilled water saved can be equivalent to the traditional mechanical refrigeration system,and when the new wind ratio up to 50 percent,more than 10 percent load was reduced in mechanical refrigeration system.The overall EER increased about 35 percent.

Cooling System Design and Thermal Analysis of Modular Stator Hybrid Excitation Synchronous Motor

Hybrid excitation synchronous motor has the advantages of uniform and adjustable electromagnetic field, wide speed range and high power density. It has broad application prospects in new energy electric vehicles, wind power generation and other fields. This paper introduces the basic structure of hybrid excitation motor with modular stator, and analyzes the operation principle of hybrid excitation motor. The cooling structure of the water-cooled plate is designed, and the effects of the thickness of the water-cooled plate and the number of water channels in the water-cooled plate on the heat dissipation capacity of the water-cooled plate are analyzed by theoretical and computational fluid dynamics methods. The effects of different water cooling plate structures on water velocity, pressure drop, water pump power consumption and heat dissipation capacity were compared and analyzed. The influence of different inlet flow velocity on the maximum temperature rise of each part of the motor is analyzed, and the temperature of each part of the motor under the optimal water flow is analyzed. The influence of the traditional spiral water jacket cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of the motor components is compared and analyzed. The results show that the water-cooled plate cooling structure is more suitable for the modular stator motor studied in this paper. Based on the water-cooled plate cooling structure, the air-water composite cooling structure is designed, and the effects of the air-water composite cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of each component of the motor are compared and analyzed. The results show that the maximum temperature rise of each component of the motor is reduced under the air-water composite cooling structure.

Application Research of Intake-Air Cooling Technologies in Gas-Steam Combined Cycle Power Plants in China

The generated power and efficiency of gas-steam combined cycle (GSCC) power plants depend on the temperature of the inlet air greatly. Based on the analysis of basic theory of inlet air cooling technologies, the application of evaporative cooling system and the absorption cooling system in GSCC power plants are discussed in this paper. Moreover, in China with high temperature and humidity, applied research and simulation analysis of the above two different cooling systems are conducted separately, the research results of which can provide certain reference for optimal design and economic operation of inlet air cooling system for GSCC power enterprises in China.

Analysis of the Thermal Performance on Cooling and Dehumidifying Process in Air Washer

On the bads of theory and experiment, this paper studies and analyses the factors such as water - air ratio, air velocity, spraying water pressure and initial water temperature, which affect the heat and mass transfer in air washer , thus can help us to reduce the power consumption and Improve the efficiency of heat and mass transfer.

Analysis of Cooling Characteristics in Datacenter Using Outdoor Air Cooling

Advancement of the information society has proceeded with the development of information and communication technology, and a demand on a data center has increased. In such a situation, the number of servers is increasing in a data center. Thus, the heat density in a data center is much higher than that of usual offices. And typically, almost 40% of the total power consumption is used for cooling servers in a data center. Thus, cooling effectiveness is one of the most important factors in evaluating the value of the data center. The data center taken up in this paper is located in Ishikari, where is a cold district in Japan. Using the cool outdoor air for cooling servers helps us to cut the power consumption for cooling. This paper first assesses the efficiency of Ishikari data center measuring the temperature of seven parts in a building where the cooling air flowing. Second, this paper describes the most efficient method for the operation and estimates 1.11 of PUE （power usage effectiveness）.