A comprehensive review on microchannel heat sinks for electronics cooling

The heat generation of electronic devices is increasing dramatically,which causes a serious bottleneck in the thermal management of electronics,and overheating will result in performance deterioration and even device damage.With the development of micro-machining technologies,the microchannel heat sink(MCHS)has become one of the best ways to remove the considerable amount of heat generated by high-power electronics.It has the advantages of large specific surface area,small size,coolant saving and high heat transfer coefficient.This paper comprehensively takes an overview of the research progress in MCHSs and generalizes the hotspots and bottlenecks of this area.The heat transfer mechanisms and performances of different channel structures,coolants,channel materials and some other influencing factors are reviewed.Additionally,this paper classifies the heat transfer enhancement technology and reviews the related studies on both the single-phase and phase-change flow and heat transfer.The comprehensive review is expected to provide a theoretical reference and technical guidance for further research and application of MCHSs in the future.

Heat dissipation enhancement method for finned heat sink for AGV motor driver's IGBT module

With the widespread use of high-power and highly integrated insulated gate bipolar transistor(IGBT),their cooling methods have become challenging.This paper proposes a liquid cooling scheme for heavy-duty automated guided vehicle(AGV)motor driver in port environment,and improves heat dissipation by analyzing and optimizing the core component of finned heat sink.Firstly,the temperature distribution of the initial scheme is studied by using Fluent software,and the heat transfer characteristics of the finned heat sink are obtained through numerical analysis.Secondly,an orthogonal test is designed and combined with the response surface methodology to optimize the structural parameters of the finned heat sink,resulting in a 14.57%increase in the heat dissipation effect.Finally,the effectiveness of heat dissipation enhancement is verified.This work provides valuable insights into improving the heat dissipation of IGBT modules and heat sinks,and provides guidance for their future applications.

Diagnostic Study of Apparent Heat Sources and Moisture Sinks in the South China Sea and its Adjacent Areas during the Onset of 1998 SCS Monsoon

The apparent heat sources (?Q1 ?) and moisture sinks (?Q2 ?) are calculated based on the reanalyzed data of the South China Sea Monsoon Experiment (SCSMEX) from May 1 to August 31, 1998. It is found that the formation and distribution of the atmospheric heat sources are important for the monsoon onset. The earlier onset of the SCS monsoon is the result of enduring atmospheric heating in the Indo–China Peninsula and South China areas. The atmospheric heating firstly appears in the Indo–China Peninsula area and the sensible heat is the major one. The 30–50 day periodic oscillation of atmospheric heat sources between the SCS area and the western Pacific warm pool has a reverse phase distribution before the middle of July and the low frequency oscillation of heat sources in SCS area has an obvious longitudinal propagation. The 30–50 day low frequency oscillation has vital modificatory effects on the summer monsoon evolution during 1998. Key words Apparent heat sources - Apparent moisture sinks - The South China Sea monsoon - Diagnostic Study Sponsored by the National Key Project of Fundamental Research “ SCSMEX” and the Research Fund for the Doctoral Program of Higher Education: “ Study of the Air-sea Interaction in the SCS Monsoon Region”.

Anomalous Atmospheric Circulation, Heat Sources and Moisture Sinks in Relation to Great Precipitation Anomalies in the Yangtze River Valley

Using the summer (June to August) monthly mean data of the National Centers for Environmental Predictions (NCEP) - National Center for Atmospheric Research (NCAR) reanalysis from 1980 to 1997, atmospheric heat sources and moisture sinks are calculated. Anomalous circulation and the vertically integrated heat source with the vertical integrated moisture sink and outgoing longwave radiation (OLR) flux are examined based upon monthly composites for 16 great wet-spells and 8 great dry-spells over the middle-lower reaches of the Yangtze River. The wind anomaly exhibits prominent differences between the great wet-spell and the great dry-spell over the Yangtze River Valley. For the great wet-spell, the anomalous southerly from the Bay of Bengal and the South China Sea and the anomalous northerly over North China enhanced low-level convergence toward a narrow latitudinal belt area (the middle-lower reaches of the Yangtze River). The southerly anomaly is connected with an anticyclonic anomalous circulation system centered at 22 degreesN, 140 degreesE and the northerly anomaly is associated with a cyclonic anomalous circulation system centered at the Japan Sea. In the upper level, the anomalous northwesterly between an anticyclonic anomalous system with the center at 23 degreesN, 105 degreesE and a cyclonic anomalous system with the center at Korea diverged over the middle-lower reaches of the Yangtze River. On the contrary, for the great dry-spell, the anomalous northerly over South China and the anomalous southerly over North China diverged from the Yangtze River Valley in the low level. The former formed in the western part of a cyclonic anomalous system centered at 23 degreesN, 135 degreesE. The latter was located in the western ridge of an anticyclonic anomalous system in the northwestern Pacific. The upper troposphere showed easterly anomaly that converged over the middle-lower reaches of the Yangtze River. A cyclonic anomalous system in South China and an anticyclonic system centered in the Japan Sea enhanced the easterly. Large atmospheric heat source anomalies of opposite signs existed over the western Pacific - the South China Sea, with negative in the great wet-spell and positive in the great dry-spell. The analysis of heat source also revealed positive anomalous heat sources during the great wet-spell and negative anomalous heat sources during the great dry-spell over the Yangtze River valley. The changes of the moisture sink and OLR were correspondingly altered, implying the change of heat source anomaly is due to the latent heat releasing of convective activity. Over the southeastern Tibetan Plateau- the Bay of Bengal, the analysis of heat source shows positive anomalous heat sources during the great wet-spell and negative anomalous heat sources during the great dry-spell because of latent heating change. The change of divergent wind coexisted with the change of heat source. In the great wet-spell, southerly divergent wind anomaly in the low level and northerly divergent wind anomaly in high-level are seen over South China. These divergent wind anomalies are helpful to the low-level convergence anomaly and high-level divergence anomaly over the Yangtze River valley. The low-level northerly divergent wind anomaly and high-level southerly divergent wind anomaly over South China reduced the low-level convergence and high-level divergence over the Yangtze River valley during the great dry-spell.

Computer simulation of Cu:AlOOH/water in a microchannel heat sink using a porous media technique and solved by numerical analysis AGM and FEM

Extensive improvements in small-scale thermal systems in electronic circuits,automotive industries,and microcomputers conduct the study of microsystems as essential.Flow and thermic field characteristics of the coherent nanofluid-guided microchannel heat sink are described in this perusal.The porous media approximate was used to search the heat distribution in the expanded sheet and Cu:γ-AlOOH/water.A hybrid blend of Boehme copper and aluminum nanoparticles is evaluated to have a cooling effect on the microchannel heat sink.By using Akbari Ganji and finite element methods,linear and non-linear differential equations as well as simple dimensionless equations have been analyzed.The purpose of this study is to investigate the fluid and thermal parameters of copper hybrid solution added to water,such as Nusselt number and Darcy number so that we can reach the best cooling of the fluid.Also,by installing a piece of fin on the wall of the heat sink,the coefficient of conductive heat transfer and displacement heat transfer with the surrounding air fluid increases,and the efficiency of the system increases.The overall results show that expanding values on the NP(series heat transfer fluid system maximizes performance with temperatures)volume division of copper,as well as boehmite alumina particles,lead to a decrease within the stream velocity of the Cu:AlOOH/water.Increasing the volume fraction of nanoparticles in the hybrid mixture decreases the temperature of the solid surface and the hybrid nanofluid.The Brownian movement improves as the volume percentage of nanoparticles in the hybrid mixture grows,spreading the heat across the environment.As a result,heat transmission rates rise.As the Darcy number increases,the thermal field for solid sections and Cu:AlOOH/water improves.

Thermodynamic Simulation of CCP in Air-Cooled Heat Pump Unit with HFCs and CO₂Trans-Critical

The exergy analysis and finite time thermodynamic methods had been employed to analyze the compound condensation process (CCP). It was based on the air-cooling heat pump unit. The cooling capacity of the chiller unit is about 1 kW, and the work refrigerant is R22/R407C/R410A/CO2. The MATLAB/SIMULINK software was employed to build the simulation model. The thermodynamic simulation model is significant for the optimization of parameters of the unit, such as condensation and evaporation temperature and mass flow of the sanitary hot water and size of hot water storage tank. The COP of the CCP of R410A system is about 3% - 5% higher than the CCP of the R22 system, while CCP of the R407C system is a little lower than the CCP of R22 system. And the CCP of CO2 trans-critical system has advantage in the hot supply mode. The simulation method provided a theoretical reference for developing the production of CCP with substitute refrigerant R407C/R410A/CO2.

Planing process of fin heat sinks

Based on analyzing the traditional process to manufacture fin heat sinks(FHS) ,the production of FHS by the planing process was proposed ,the mechanism of the fins curl was investigated and the fins surface finish was analyzed . Through controlling chip curl based on the continuous strip chips ,flat straight fins were processed . Compared with the traditional processes ,this process makes full use of material and the processed FHS has better heat transfer capacity ,higher heat transfer efficiency and more reliability . The tool geometrical parameters and pro- cessing performance affect the fins curl . The opti mumprocessing parameters are :a cutter edge inclination angle of 0°,a rake angle between 50°and 55°,and a planing depth from 0 .2 mmto 0 .3 mm. The planing speed has little effect on the fins curl .

Experimental Verification of Model for Liquid-Cooled Staggered Pin Fin Heat Sinks with Top Bypass Flow

Pressure drops and heat transfer over staggered pin fin heat sinks with top bypass flow were experimentally evaluated. The authors considered liquid-cooling applications because there were few data available comparing to air-cooling applications. Empirical equations to predict heat transfer on the endwall were developed by obtaining experimental data on the copper base plate with acrylic pins. A new model for predicting pressure drops and heat transfer over staggered pin fin heat sinks with top bypass flow based on mass, momentum, and energy conservation within the two control volumes is proposed. The first control volume in the model is located within the finned area, and the second is located in the gap between the tip of the pins and the flow channel. This model combines two conditions according to the boundary-layer thickness. A comparison between experimental and calculated results revealed that dimensionless pressure drops and the Nusselt number could be predicted within 30% error for the former and 50% error for the latter.

Thermal Radiation Effects on 2D Stagnation Point Flow of a Heated Stretchable Sheet with Variable Viscosity and MHD in a Porous Medium

This paper proposes a mathematical modeling approach to examine the two-dimensional flow stagnates at x=0 over a heated stretchable sheet in a porous medium influenced by nonlinear thermal radiation,variable viscosity,and MHD.This study’s main purpose is to examine how thermal radiation and varying viscosity affect fluid flow motion.Additionally,we consider the convective boundary conditions and incorporate the gyrotactic microorganisms equation,which describes microorganism behavior in response to fluid flow.The partial differential equations(PDEs)that represent the conservation equations for mass,momentum,energy,and microorganisms are then converted into a system of coupled ordinary differential equations(ODEs)through the inclusion of nonsimilarity variables.Using MATLAB’s built-in solver bvp4c,the resulting ODEs are numerically solved.The model’s complexity is assessed by plotting two-dimensional graphics of the solution profiles at various physical parameter values.The physical parameters considered in this study include skin friction coefficient,local Nusselt number,local Sherwood number,and density of motile microorganisms.These parameters measure,respectively,the roughness of the sheet,the transformation rate of heat,the rate at which mass is transferred to it,and the rate at which microorganisms are transferred to it.Our study shows that,depending on the magnetic parameter M,the presence of a porous medium causes a significant increase in fluid velocity,ranging from about 25%to 45%.Furthermore,with an increase in the Prandtl number Pr,we have seen a notable improvement of about 6%in fluid thermal conductivity.Additionally,our latest findings are in good agreement with published research for particular values.This study provides valuable insights into the behavior of fluid flow under various physical conditions and can be useful in designing and optimizing industrial processes.

Second Law Analysis and Optimization of Elliptical Pin Fin Heat Sinks Using Firefly Algorithm

One of the most significant considerations in the design of a heat sink is thermal management due to increasing thermal flux and miniature in size.These heat sinks utilize plate or pin fins depending upon the required heat dissipation rate.They are designed to optimize overall performance.Elliptical pin fin heat sinks enhance heat transfer rates and reduce the pumping power.In this study,the Firefly Algorithm is implemented to optimize heat sinks with elliptical pin-fins.The pin-fins are arranged in an inline fashion.The nature-inspired metaheuristic algorithm performs powerfully and efficiently in solving numerical global optimization problems.Based on mass,energy,and entropy balance,three models are developed for thermal resistance,hydraulic resistance,and entropy generation rate in the heat sink.The major axis is used as the characteristic length,and the maximum velocity is used as the reference velocity.The entropy generation rate comprises the combined effect of thermal resistance and pressure drop.The total EGR is minimized by utilizing the firefly algorithm.The optimization model utilizes analytical/empirical correlations for the heat transfer coefficients and friction factors.It is shown that both thermal resistance and pressure drop can be simultaneously optimized using this algorithm.It is demonstrated that the performance of FFA is much better than PPA.

Water, Air Emissions, and Cost Impacts of Air-Cooled Microturbines for Combined Cooling, Heating, and Power Systems： A Case Study in the Atlanta Region

The increasing pace of urbanization means that cities and global organizations are looking for ways to increase energy efficiency and reduce emissions. Combined cooling, heating, and power （CCHP） systems have the potential to improve the energy generation efficiency of a city or urban region by providing energy for heating, cooling, and electricity simultaneously. The purpose of this study is to estimate the water consumption for energy generation use, carbon dioxide （CO2） and NOx emissions, and economic impact of implementing CCHP systems for five generic building types within the Atlanta metropolitan region, under various operational scenarios following the building thermal （heating and cooling） demands. Operating the CCHP system to follow the hourly thermal demand reduces CO2 emissions for most building types both with and without net metering. The system can be economically beneficial for all building types depending on the price of natural gas, the implementation of net metering, and the cost structure assumed for the CCHP system. The greatest reduction in water consumption for energy production and NOx emissions occurs when there is net metering and when the system is operated to meet the maximum yearly thermal demand, although this scenario also results in an increase in greenhouse gas emissions and, in some cases, cost. CCHP systems are more economical for medium office, large office, and multifamilv residential buildings.

Impact of Cattaneo-Christov Heat Flux in the Nanofluid Flow over an Inclined Permeable Surface with Irreversibility Analysis

This study discusses the magnetohydrodynamic nanofluid flow over an inclined permeable surface influenced by mixed convection, and Cattaeo-Christov heat flux. The heat transfer analysis is performed in the presence of a heat source/sink and thermal stratification. To gauge the energy loss during the process, an irreversibility analysis is also performed. A numerical solution to the envisaged problem is obtained using the bvp4c package of MATLAB. Graphs are drawn to assess the consequences of the arising parameters against the associated profiles. The results show that an augmentation in the magnetic field and nanomaterial volume fraction results in an enhancement in the temperature profile. A strong magnetic field can significantly reduce the fluid velocity. The behavior of the Skin friction coefficient against the different estimates of emerging parameters is discussed. .

A CMOS Compatible MEMS Pirani Vacuum Gauge with Monocrystal Silicon Heaters and Heat Sinks

We present a micro-Pirani vacuum gauge using the low-resistivity monocrystal silicon as the heaters and heat sinks fabricated by the post complementary metal oxide semiconductor （CMOS） microelectromechanical system （MEMS） process. The metal interconnection of the device is fabricated by a 0.5 μm standard CMOS process on 8-inch silicon wafer. Then, a SiO2-Si low-temperature fusion bonding is developed to bond the CMOS wafer and the MEMS wafer, with the electrical connection realized by the tungsten through silicon via process. Wafer- level A1Ge euteetic bonding is adopted to package the Pirani gauge in a non-hermetic cavity to protect the gauge from being damaged or contaminated in the dicing and assembling process, and to make it suitable for actual applications. To increase the accuracy of the test and restrain negative influence of temperature drift, the Wheatstone bridge structure is introduced. The test results show that before capping, the gauge has an average sensitivity of 1.04 × 104 K.W-1Torr-1 in dynamic range of 0.01 20 Torr. After capping, the sensitivity of the gauge does not decrease but increases to 1.12 × 104 K.W-1 Torr-1.

Fabrication and testing of phase change heat sink for high power LED

A novel phase change heat sink was fabricated for packaging cooling of high power light emitting diode （LED）. 3D structures as enhanced boiling structure in the evaporation surface were composed of a spiral micro-groove along circumferential direction and radial micro-grooves which were processed by ploughing-extrusion （P-E） and stamping, respectively. Meanwhile, the cycle power of refrigerant was supplied by wick of sintered copper powder on internal surface of phase change heat sink. Operational characteristics were tested under different heat loads and refrigerants. The experimental results show that phase change heat sink is provided with a good heat transfer capability and the temperature of phase change heat sink reaches 86.8 ℃ under input power of 10 W LED at ambient temperature of 20 ℃.

Air interaction around outdoor air-cooled condensers

In order to increase cooling or heating efficiency,a porous computational fluid dynamics（CFD）model is employed to predict the thermo-fluid status and optimize the placement of outdoor units.A full scale model is established to validate the accuracy of CFD simulation in terms of velocity and temperature distributions.The comparison between the measurement and the simulation shows a good agreement.By evaluating the condensers＇ sucked air temperature with CFD for three units installed in a row,it is found that the minimum separation distance among neighboring units is 0.2 m;a vertical wall should be apart from the unit line by at least 0.8 m;and large different operating pressures among units do not impact the flow rate and the heat transfer of the other units meaningfully.

关于“bow wave”和“heat sink”的正确译法

在概念上,bow wave应译为"头波"而不是"弓形波"。同样,heat sink应译为"热汇"而不是"热沉"。

An investigation on topologies of hybrid manifold,impinging-jet nozzle and micro-pin-fin heat sinks

The hybrid manifold micro-pin-fin(MMPF)heat sink combined nozzle jets is an option for large-scale integrated circuits(LSI).The demond for uniform and ultra-high heat flux removal by MMPF heat sink has not been adequately investigated.This work aims to solve the problem of fluid organization.The proposed basic tiling topologies,including square,regular hexagon,30°rhombus,and 60°rhombus topologies,provide different organized fluid flows and heat transfer patterns.The present study focuses on comparing these topologies according to independent porous medium parameters,such as nozzle pore size D_(Z),flow pore size D_(X,Y),and porosityε.The results show that the square topology achieves the smallest total thermal resistance R_(tot)value of0.0975×10^(-4)K m^2/W,while the hexagon topology achieved the highest value of COP/?T,which was 2033.9 K^(-1).According to the sensitivity analysis results,the optimal total thermal resistance can be obtained by balancing the influences of nozzle pore size,flow pore size,and porosity.The optimal pressure drop can be obtained by maximizing the porosity.

Interannual Variability of Atmospheric Heat Source/ Sink over the Qinghai-Xizang (Tibetan) Plateau and its Relation to Circulation

Based on the 1961-1995 atmospheric apparent heat source/sink and the 1961-1990 snow-cover days and depth over the Qinghai-Xizang Plateau (QXP) and the 1961-1995 reanalysis data of NCEP/NCAR and the 1975-1994 OLR data, this paper discusses the interannual variability of the heat regime and its relation to atmospheric circulation It is shown that the interannual variability is pronounced, with maximal variability in spring and autumn, and the variability is heterogeneous horizontally. In the years with the weak (or strong) winter cold source, the deep trough over East Asia is to the east (or west) of its normal, which corresponds to strong (or weak) winter monsoon in East Asia. In the years with the strong (or weak) sum mer heat source, there exists an anomalous cyclone (or anticyclone) in the middle and lower troposphere over the QXP and ifs neighborhood and anomalous southwest (or northeast) winds over the Yangtze River valley of China, corresponding to strong (or weak) summer monsoon in East Asia. The summer heat source of the QXP is related to the intensity and position of the South Asia high. The QXP snow cover condition of April has a close relation to the heating intensity of summer. There is a remarkable negative correlation between the summer heat source of the QXP and the convection over the southeastern QXP, the Bay of Bengal, the Indo-China Peninsula, the southeastern Asia, the southwest part of China and the lower reaches of the Yangtze River and in the area from the Yellow Sea of China to the Sea of Japan.

Thermal analysis of an LED module with a novelly assembled heat pipe heat sink

This work aims to improve the thermal performance of a light emitting diode(LED) module by employing a novelly assembled heat pipe heat sink. The heat pipe was embedded into the heat sink by a phase change expansion assembly(PCEA) process, which was developed by both finite element(FE) analysis and experiments. Heat transfer performance and optical performance of the LED modules were experimentally investigated and discussed. Compared to the LED module with a traditionally assembled heat pipe heat sink, the LED module employing the PCEA process exhibits about 20% decrease in the thermal resistance from the MCPCB to the heat pipe. The junction temperature is 4% lower and the luminous flux is 2% higher. The improvement in the thermal and optical performance is important to the high power LED applications.

Fabrication, microstructure and properties of SiCp/Cu heat sink materials

Cu-coated powder was fabricated by electroless plating process, and the composition and morphology of coated powder were studied. Moreover, Cu-30, 40, 50 vol.%SiCp heat sink materials were fabricated by hot pressing using coated and uncoated powder. And the microstructure and thermophysical properties of the heat sink materials were also studied. The results show that SiCp particles distribute uniformly in heat sink materials and the interface between SiCp particles and Cu matrix is clear and well bonded. On the condition of same volume fraction of SiCp, the thermal conductivity of the material using coated powder is larger than that of the material using uncoated powder. Under experiment conditions, the thermal conductivity and coefficient of thermal expansion of Cu-30 vol.%SiCp heat sink material is 236.2 W·m-1·K-1 and 9.9×10-6/K (30-200 ℃) respectively. It provides important reference data for future experiments.